CN212185029U

CN212185029U - Gardenia leaf bean jelly production facility

Info

Publication number: CN212185029U
Application number: CN202020126777.3U
Authority: CN
Inventors: 罗文秀
Original assignee: Individual
Current assignee: Guangxi Daxianmin Biotechnology Development Co.,Ltd.
Priority date: 2020-01-20
Filing date: 2020-01-20
Publication date: 2020-12-22
Anticipated expiration: 2030-01-20

Abstract

The utility model discloses a gardenia leaf bean jelly production facility, the characteristic is parch the kitchen to broken mixer, to the sedimentation tank, through first pump to filter bag, to the separating centrifuge, through second pump to filter press, wherein filter press filters the filter cake that obtains and toasts into crisp cake via the electric oven, the feed liquid that filters out through filter press is through third pump to some halogenation jar, wherein has the juice of grey water pitcher to some halogenation jar, some halogenation jar gets into the shaping packagine machine through the fourth pump and stereotypes the packing sale. The advantages are that: the gardenia leaf bean jelly paste can be prepared by simple equipment and a process method, has the advantages of cooling and detoxifying, summer heat removing and drinking relieving, low cost, simple equipment, easy manufacture, good color, aroma and taste of the product, beautiful shape, sufficient elasticity and high nutritional value.

Description

Gardenia leaf bean jelly production facility

Technical Field

The utility model relates to a food, in particular to a production device of gardenia leaf bean jelly.

Background

The Chinese mesona herb is processed into the Chinese mesona herb jelly with cool and refreshing effects, the Chinese mesona herb jelly is cool and refreshing and has sweet taste, but the Chinese mesona herb jelly lacks the cool and refreshing effects, the manufacturing process is laggard, the efficiency is low, and the Chinese mesona herb jelly is slowly generated. Reference 1, application No.: CN201710225556, invention name: a fritillary bulb tortoise herb jelly and a preparation method thereof are mainly composed of the following raw materials in parts by weight: 190-210 parts of mesona blume, 130 parts of 110-130 parts of tortoise plastron, 70-90 parts of bulbus fritillariae cirrhosae, 90-110 parts of loquat leaves, 90-110 parts of dandelion, 40-60 parts of gardenia, 50-70 parts of momordica grosvenori, 20-40 parts of honeysuckle, 70-90 parts of liquorice and 130 parts of potato powder. The utility model has good taste, and has the effects of clearing heat, moistening dryness, assisting in relieving cough, reducing phlegm, protecting throat and relieving sore throat. Application No.: CN201810164675, invention name: a bean jelly making device comprises a base, a heating device is arranged on the base, an empty barrel is arranged on the heating device, the heating device can heat the empty barrel, a cover plate is arranged at the upper end of the empty barrel, a rotating mechanism capable of enabling the cover plate to rotate and open is arranged on one side of the empty barrel, a water feeding mechanism capable of adding water into the empty barrel is arranged on the rear side of the empty barrel, a feeding and stirring mechanism capable of adding bean jelly powder and stirring into the empty barrel is arranged at the upper end of the empty barrel, a workbench is arranged on the left side of the empty barrel, a control mechanism capable of enabling packaging cups to fall on the workbench one by one is arranged above the workbench, a separating mechanism capable of preventing the falling packaging cups from overlapping and using is arranged on the workbench, a conveying belt is arranged at one end of the workbench, a pushing mechanism capable of pushing the separated cups of the separating mechanism onto the conveying belt is arranged at the other end of the workbench, the conveyer belt is arranged in front of the empty barrel. This patent application is not the same as the reference.

Disclosure of Invention

An object of the utility model is to provide a through stir-fry system, breakage, press to strain, some halogenation with the gardenia leaf, to the production facility and the processing method of shaping product, the raw materials source is easily got, and equipment is simple, and it is easy to make, and processing method is simple, and the powder cream shaping is good, and elasticity is sufficient, and is tasty, cool and refreshing a gardenia leaf cold powder cream production facility who detoxifies.

The technical scheme of the utility model is that, a gardenia leaf bean jelly production facility, including the kitchen of frying by fire, broken mixer, the sedimentation tank, first pump, the filter bag, the separating centrifuge, sugar can, the second pump, press the filter, the electric oven, the third pump, the pot of bittern spotting, grey water jar, the fourth pump, shaping packagine machine, the cauldron, the kitchen range, the discharge gate, the auger, the axle, first level is strained, the second level is strained, the third level is strained, including a motor, an export, a support, the handle, the filter screen, the inner bag, the intermediate layer, the drain valve, the outlet valve, the squeezer, the through-hole, the filter layer, stir the sword, the hole, the lid, the pivot, the filter plate, the inner chamber, the shaping module, shaping packagine machine cover, its characterized in that 1 discharge gate of kitchen of frying by fire is facing to broken mixer 2, 2 discharge gate is facing to sedimentation tank 3, 3 exit linkage first pump 4 of sedimentation tank 3, first pump 4 connects 5, filter bag, the filter screen 503 is connected with the separator 6 at the pulp outlet, the sugar tank 7 is connected with the separator 6, the separator 6 is connected with the second pump 8, the second pump 8 is connected with the filter press 9, the electric oven 10 is connected with the filter press 9, the filter press 9 is connected with the halogenation tank 12 through the third pump 11, the grey water tank 13 is connected with the halogenation tank 12, and the spot halogenation tank 12 is connected with the forming and packaging machine 15 through the fourth pump 14.

The gardenia leaves are placed on a wok 101, the wok 101 is arranged on the top of the baking and frying stove 1, and the wok 101 is provided with a stove port 102 and a discharge port 103.

The crushing stirrer 2 is provided with an auger 201 and a shaft 202, and the sedimentation tank 3 is of a three-stage filtering structure and is provided with a first-stage filter 301, a second-stage filter 302 and a third-stage filter 303.

The filter bag 5 is in a hanging basket type, a support 501 is connected with a top handle head 502, the support 501 and the handle head 502 are of a vibrating screen structure, and a filter screen 503 is arranged outside the support 501.

The separator 6 has an inner container 601, an interlayer 602 and a drain valve 603.

The sugar tank 7 is connected with a squeezing filter 9, the squeezing filter 9 adopts a peanut oil press structure and comprises a squeezing plate 901 and a through hole 902.

The ash tank 13 is connected to the point halogenation tank 12, and the point halogenation tank 12 is stirred by a stirring knife 1201.

The forming module 1501 is arranged in the inner cavity of the forming and packaging machine 15.

Compared with the prior art, the utility model the advantage be: the gardenia leaf bean jelly paste can be prepared by simple equipment and a process method, has the advantages of cooling and detoxifying, summer heat removing and drinking relieving, low cost, simple equipment, easy manufacture, good color, aroma and taste of the product, beautiful shape, sufficient elasticity and high nutritional value.

Drawings

Fig. 1 is the overall structure assembly front view schematic diagram of the present invention.

Fig. 2 is a schematic view of the baking and frying oven of the present invention.

Fig. 3 is a schematic top view of the parching oven of the present invention.

Fig. 4 is a schematic view of the main body of the crushing stirrer of the present invention.

Fig. 5 is a schematic top view of the crushing mixer of the present invention.

Fig. 6 is a schematic view of the sedimentation tank of the present invention.

Fig. 7 is a schematic top view of the sedimentation tank of the present invention.

Fig. 8 is a schematic view of the filter bag of the present invention.

Fig. 9 is a schematic top view of the filter bag of the present invention.

Fig. 10 is a schematic view of the separator of the present invention.

Fig. 11 is a schematic top view of the separator of the present invention.

Fig. 12 is a schematic front view of the filter press of the present invention.

Fig. 13 is a schematic top view of the filter press of the present invention.

Fig. 14 is a schematic view of the main view of the forming and packaging machine of the present invention.

Fig. 15 is a schematic top view of the forming and packaging machine of the present invention.

Fig. 16 is a schematic front view of the spot-halogenation tank of the present invention.

Fig. 17 is a schematic top view of the spot halogenation tank of the present invention.

Fig. 18 is a schematic front view of the sugar tank ash water tank of the present invention.

Fig. 19 is a schematic top view of the sugar tank ash water tank of the present invention.

Fig. 20 is a front view of the pump of the present invention.

Fig. 21 is a right-side view of the pump of the present invention.

Reference numerals: a baking oven 1, a crushing stirrer 2, a sedimentation tank 3, a first pump 4, a filter bag 5, a separator 6, a sugar tank 7, a second pump 8, a filter press 9, an electric oven 10, a third pump 11, a bittern collecting tank 12, a grey water tank 13, a fourth pump 14, a forming and packaging machine 15, a wok 101, a cooking range 102, a discharge port 103, an auger 201, a shaft 202, a filter bag, a sugar tank 7, a second pump 8, a baking and filtering machine 9, a baking oven, a third pump 11,

the filter comprises a first-stage filter 301, a second-stage filter 302, a third-stage filter 303, a motor 401, an outlet 402, a support 501, a handle head 502, a filter screen 503, a liner 601, an interlayer 602, a drain valve 603, an outlet valve 701, a squeezing plate 901, a through hole 902, a filter layer 903, a stirring knife 1201, a hole 1202, a cover 1203, a rotating shaft 1204, a filter plate 1205, an inner cavity 1206, a forming module 1501 and a forming packaging cover 1502.

Detailed Description

The present invention will be further described with reference to the following examples.

Example 1, middle leaves (green, free of plant diseases and insect pests, and free of rotting and deterioration) of gardenia leaves are taken and put into a baking oven 1 to be baked, the middle leaves are continuously stir-fried and kneaded by hands to be made into a bee hopper shape, the baking temperature is 50-80 ℃, the temperature is controlled to be divided into three frying periods, the first period is 20-40 degrees, the second period is 40-60 degrees, the third period is 60-80 degrees, the frying time of each period is 20 minutes in the first period, 15 minutes in the second period, and 10 minutes in the third period, the baked gardenia leaves are put into a crushing stirrer 2 to be crushed, the crushed gardenia leaves are crushed into powder, the powder passes through a 80-mesh sieve, and the sieved gardenia leaves powder is added with water 1: 10 percent of the sugar solution is put into a sedimentation tank 3 to be soaked for 3 hours, then the sugar solution is put into a filter bag 5 to be filtered, the filter bag 5 is vibrated and stirred, the sugar solution is added into a separator 6 from a sugar solution tank 7, the sugar solution accounts for 3 percent of the total amount of the gardenia leaves, the filtrate from the filter bag 5 enters the separator 6, the feed solution obtained by the separation from the separator 6 is sent into a filter press 9 by a second pump 8 to be pressed and filtered, the filter press 9 adopts a peanut oil press structure, the filter cake obtained by the filter press is baked into a flaky pastry by an electric oven 10 to be eaten, the feed solution obtained by the filter press is sent into a point halogenation tank 12 by a third pump 11, meanwhile, gypsum powder, pectin and lime water are added into the point halogenation tank 12 by a grey water. The lime water is prepared by adding 100 jin and ten 3 jin of lime into quicklime ten water according to the proportion of adding 100 jin and ten 3 jin of lime, soaking for 30 minutes, and removing residues; 2 percent of gypsum powder, 100 jin of water and ten 2 jin of gypsum powder, and baking the gypsum powder for 30 minutes and 80 degrees to obtain immersion liquid. 3% pectin, 3% gypsum powder and 3% lime water are added into the halogenated tank 12 and stirred evenly, then the mixture is kept stand for 30 minutes to separate out the feed liquid, the feed liquid is added into the forming packaging machine 15 through a fourth pump 14, and the mixture is formed by a forming module 1501 to be packaged and sold.

In the embodiment 2, the baking and frying stove 1 is provided with a wok 101, a stove port 102 is a baking stove for imitating tea leaves and frying the fried and blanched tea leaves, and gardenia leaves are placed on the wok 101 to be fried on slow fire while being stirred, kneaded and kneaded to avoid burning. The crushing stirrer 2 is provided with an auger 201 and a shaft 202, the auger 201 is used for installing the shaft 202, the filter bag 5 is provided with a support 501, a handle 502 and a filter screen 503, the top of the support 501 is jointed with the handle 502, and the filter screen 503 is in a wok shape. The sedimentation tank 3 is provided with a first stage filter 301, a second stage filter 302 and a third stage filter 303, the feed liquid overflowing from the first stage filter 301 of the three stage filters enters the second stage filter 302 and then enters the third stage filter 303, the feed liquid discharged from the third stage filter 303 enters a filter bag 5, the feed liquid is filtered by the filter bag 5 and enters a separator 6, and the separator 6 is provided with a liner 601, an interlayer 602 and a drain valve 603. The sugar can 7 has a discharge valve 701. The filter press 9 has a press plate 901 and a through hole 902. The electric oven 10 has heating wires and a supporting plate. Point halogenation tank 12 has paddle 1201, cavity 1206, and form packer 15 has form module 1501, form packer lid 1502.

The manufacturing process flow of the utility model is as follows: the method comprises the steps of feeding a baking oven 1 to a crushing stirrer 2 to a sedimentation tank 3, feeding the baking oven 1 to the crushing stirrer 2 to the sedimentation tank 3, feeding the baking oven 1 to a filter bag 5 through a first pump 4, feeding the filter bag 5 to a separator 6 (a sugar material tank 7 passes through the separator 6), feeding the sugar material tank 8 to a filter press 9 through a second pump 8, baking a filter cake obtained by filtering through the filter press 9 into a flaky pastry through an electric oven 10, feeding the material liquid filtered through the filter press 9 to a point halogenation tank 12 through a third pump 11, feeding the juice of a grey water tank 13 to the point halogenation tank 12, and feeding the point halogenation tank 12 into a forming and packaging machine 15 through a fourth pump 14 for forming, packaging and selling.

The method comprises the following specific operation steps:

step 1, taking middle leaves (green, disease and insect damage free, rotten and deteriorated leaves) of gardenia tree leaves, putting the middle leaves into a wok 101 of a baking and frying stove 1, baking at 30-80 ℃, turning and kneading the gardenia tree leaves, baking and frying in three temperature stages, wherein the temperature in the stage I is 30-50 ℃; the temperature in the second stage is 50-60 ℃; in stage III, the temperature is 60-80 ℃, especially the tea frying process is adopted to bake gardenia leaves, and the gardenia leaves are fried into green leaves which are curled like a bee hopper.

And 2, crushing the fried gardenia leaves into powder in a crushing stirrer 2, and sieving the powder with a 80-mesh sieve.

And 3, feeding the gardenia leaf powder into a sedimentation tank 3, keeping the water temperature at 90 ℃, and stirring and precipitating for one hour.

And 4, enabling the precipitation liquid in the step 3 to enter a filter bag 5 through a first pump 4, connecting a handle head 502 of the filter bag 5 with a support 501, mounting a filter screen 503 on the support 501, mounting a vibrating head on the handle head 502, and enabling the vibrating head to vibrate up, down, left and right to be similar to a vibrating screen structure.

And 5, the gardenia leaf filtrate obtained in the step 4 enters a separator 6 through a first pump 4 for separation, the separator 6 is provided with an inner container 601, an interlayer 602 and a drain valve 603, and the juice obtained by separation is discharged through the drain valve 603.

Step 6, the juice obtained in the step 5 enters a squeezing and filtering machine 9 through a second pump 8, the juice passes through a squeezing plate 901 and a through hole 902 of the squeezing and filtering machine 9, a rotating shaft is arranged in the center of the squeezing plate 901, so that the juice can move left and right, the juice enters a filtering layer 903 and is squeezed by the squeezing plate 901, and a filter cake obtained by squeezing is baked into sesame cakes by an electric oven 10 for eating; the resulting filtered juice is pure and residue-free and is then fed by a third pump 11 to the inlet halogenation tank 12. The ash water tank 13 is filled with pectin, mesona blume, gypsum powder and lime water, and the gypsum is subjected to explosion baking and grinding at the temperature of 90 ℃ to obtain gypsum powder; soaking lime water in clean water with lime content of ten 3% for half a clock to obtain clear liquid as grey water; the application rate of the Chinese mesona herb is 3 percent by using a commercial product; the pectin is a commercially available product, is applied to a proportion of 3 percent, the gypsum powder, the lime water, the pectin and the mesona chinensis benth are mixed in the ash water tank 13 and then enter the point halogenation tank 12 for point halogenation, are stirred for 15 minutes and then are sent to the forming packaging machine 15 by the fourth pump 14, are formed by the forming module 1501 and are kept stand for 12 minutes, and then the product can be packaged and sold.

Claims

1. A production device of gardenia leaf cold powder paste comprises a baking oven, a crushing stirrer, a sedimentation tank, a first pump, a filter bag, a separator, a sugar tank, a second pump, a filter press, an electric oven, a third pump, a bittern pot, a gray water pot, a fourth pump, a forming packaging machine, a turner, a kitchen range, a discharge port, a packing auger, a shaft, a first-stage filter, a second-stage filter, a third-stage filter, a motor, an outlet, a support, a handle, a filter screen, an inner container, an interlayer, a drain valve, an outlet valve, a squeezing plate, a through hole, a filter layer, a stirring knife, a hole, a cover, a rotating shaft, a filter plate, an inner cavity, a forming module and a forming machine cover, and is characterized in that the discharge port of the baking oven (1) faces the crushing stirrer (2), the discharge port of the crushing stirrer (2) faces the sedimentation tank (3), the outlet of the sedimentation tank (3) is connected with the first pump (4), the first pump (4) is connected, the filter screen (503) is connected with the separator (6) through a pulp outlet, the sugar tank (7) is connected with the separator (6), the separator (6) is connected with the second pump (8), the second pump (8) is connected with the filter press (9), the electric oven (10) is connected with the filter press (9), the filter press (9) is connected with the halogenation tank (12) through the third pump (11), the grey water tank (13) is connected with the halogenation tank (12), and the spot halogenation tank (12) is connected with the forming and packaging machine (15) through the fourth pump (14).

2. The gardenia tree leaf pollen paste production equipment according to claim 1, characterized in that the gardenia tree leaves are placed on a wok (101), the wok (101) is arranged on the top of the baking stove (1), and the wok (101) is provided with a stove port (102) and a discharge port (103).

3. The gardenia leaf pollen cream production equipment according to claim 1, characterized in that the crushing stirrer (2) is provided with a packing auger (201) and a shaft (202), the sedimentation tank (3) is of a three-stage filtering structure and is provided with a first stage filter (301), a second stage filter (302) and a third stage filter (303).

4. The gardenia leaf pollen cream production equipment as claimed in claim 1, wherein the filter bag (5) is of a hanging basket type, a support (501) is connected with a handle head (502) on the top, the support (501) and the handle head (502) are of a vibrating screen structure, and a filter screen (503) is arranged outside the support (501).

5. The gardenia leaf pollen cream production equipment according to claim 1, characterized in that the separator (6) has an inner container (601), an interlayer (602), and a drain valve (603).

6. The gardenia leaf bean jelly paste production equipment according to claim 1, wherein the sugar tank (7) is connected with a press filter (9), the press filter (9) adopts a peanut oil press structure, and the press filter is provided with a press plate (901) and a through hole (902).

7. The gardenia tree leaf pollen cream production equipment according to claim 1, characterized in that the ash water tank (13) is connected to the Point halogenation tank (12), and the Point halogenation tank (12) is stirred by a stirring knife (1201).

8. The gardenia leaf pollen cream production device according to claim 1, characterized in that a forming module (1501) is arranged in the inner cavity of the forming and packaging machine (15).