CN212180206U - Detection equipment for mold cooling water channel - Google Patents
Detection equipment for mold cooling water channel Download PDFInfo
- Publication number
- CN212180206U CN212180206U CN202021206781.7U CN202021206781U CN212180206U CN 212180206 U CN212180206 U CN 212180206U CN 202021206781 U CN202021206781 U CN 202021206781U CN 212180206 U CN212180206 U CN 212180206U
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- water
- cooling water
- valve
- water channel
- pipe
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- 239000000498 cooling water Substances 0.000 title claims abstract description 67
- 238000001514 detection method Methods 0.000 title claims abstract description 60
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 163
- 238000007689 inspection Methods 0.000 claims 1
- 238000004891 communication Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
The utility model relates to a detection equipment for mould cooling water course, it includes handcart and the water tank of fixed mounting on the handcart, one side of water tank is provided with high pressure water pump, high pressure water pump communicates each other with the water tank inside through communicating pipe, high pressure water pump communicates there is the water route house steward, be provided with pressure detection device and flow detection device on the water route house steward, one end of water route house steward communicates there is the water route board, the water route board is hollow structure, and one side of water route board is provided with a plurality of outlet valves, the outlet valve is interconnected with the inlet end of mould cooling water course through first connecting pipe; the upper side of the water tank is provided with a stepped plate, the interior of the stepped plate is of a hollow structure and is communicated with the interior of the water tank, the upper side of the stepped plate is provided with a plurality of water inlet valves, and the water inlet valves are communicated with the cooling water channels on the die through first connecting pipes. The utility model has the advantages that: the water leakage detection can be simultaneously carried out on the plurality of cooling water channels, and the detection efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of the detection technique and specifically relates to a check out test set for mould cooling water course is related to.
Background
The cooling water channels inside the mold are important and indispensable components of the mold cooling system, and in order to increase the molding speed of the product, the cooling water channels on the mold are required to be more and more, and the better the quantity is, because the more cooling water channels are more and more, the shorter the production time is, but at the same time, the more cooling water channels increase the probability of water leakage.
The present chinese utility model as authorizing the bulletin number to be CN209894421U discloses a die mould class cooling water pipe detection device that leaks, including handcart and fixed mounting water tank on the handcart, the water tank includes water inlet mechanism, air inlet mechanism and water outlet mechanism, the water tank is provided with water inlet, delivery port and air inlet, the water inlet with the air inlet set up in the top of water tank, the delivery port set up in the bottom of water tank, water inlet mechanism installs on the water inlet, water outlet mechanism install in on the delivery port, air inlet mechanism installs on the air inlet.
When the detection device is used, after running water needs to be poured into the water tank through the water inlet mechanism, the trolley moves to the position of the detection mold, the water outlet mechanism is connected with a water port of the detection mold, compressed air is injected into the air inlet, and the pressure value change condition is detected through the air inlet mechanism, so that whether water leakage of the detection mold occurs can be judged. However, the above-mentioned detection device can only test one cooling water channel for water leakage, and needs to be solved urgently.
SUMMERY OF THE UTILITY MODEL
To the not enough of prior art existence, one of the purposes of the utility model is to provide a check out test set for mould cooling water course, its advantage is: the water leakage detection can be simultaneously carried out on the plurality of cooling water channels, and the detection efficiency is improved.
The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme:
a detection device for a mold cooling water channel comprises a trolley and a water tank fixedly mounted on the trolley, wherein a high-pressure water pump is arranged on one side of the water tank and is mutually communicated with the interior of the water tank through a communicating pipe, the high-pressure water pump is communicated with a water channel main pipe, a pressure detection device and a flow detection device are arranged on the water channel main pipe, one end of the water channel main pipe is communicated with a water channel plate, the water channel plate is of a hollow structure, a plurality of water outlet valves are arranged on one side of the water channel plate, and the water outlet valves are mutually connected with the water inlet end of the mold cooling water channel through a first connecting pipe; the upside of water tank is provided with the ladder board, the inside of ladder board be hollow structure and with the inside intercommunication each other of water tank, the upside of ladder board is the echelonment setting, and is provided with a plurality of water intaking valves in the upside ladder department of ladder board, the water intaking valve communicates each other through between the cooling water course on first connecting pipe and the mould.
By adopting the technical scheme, when the detection equipment is used for detecting the cold area water channel on the mold, the water outlet valve on the water channel plate can be connected with one cooling water channel of the mold through the first connecting pipe, and then the water inlet valve is communicated with the other end of the same cooling water channel through the other first connecting pipe; then, a high-pressure water pump is started to enable water in the water tank to flow into a cooling water channel of the mold through the water channel main pipe, the water channel plate, the water outlet valve and the first communication pipe in sequence, the water flows through the water inlet valve through the first connection pipe at the other end of the cooling water channel and enters the stepped plate, and finally flows into the water tank to complete primary circulation; at the moment, pressure and flow data on the water channel main pipe are obtained through the pressure detection device and the flow detection device, the flow condition of the mold cooling water channel is analyzed through the pressure and flow data, whether the cooling water channel leaks or not is judged through the reading on the pressure detection device, and meanwhile, whether the flow in the cooling water channel reaches the standard or not is judged through observing the reading of the flow detection device; through setting up a plurality of outlet valves and water intaking valve, can detect simultaneously to a plurality of cooling water channels on the mould to promote detection efficiency.
The present invention may be further configured in a preferred embodiment as: be provided with a branch pipe on the water route house steward, the one end intercommunication of branch pipe has a tee bend, the three-way both ends are connected with an outlet pipe respectively, be provided with the ooff valve on the outlet pipe, the one end of outlet pipe is passed through quick-operation joint and can be dismantled and be connected with a second connecting pipe, the cooling water course on quick-operation joint and the mould is passed through to the other end of second connecting pipe communicates each other, the intercommunication has the inlet tube on the lateral wall of water tank, be provided with the ooff valve on the inlet tube, the tip that the inlet tube deviates from the water tank communicates each other through the cooling water course.
By adopting the technical scheme, the cooling water channel on the common die is provided with the main cooling water channel with larger size, for the detection at the position, the second connecting pipe on the water outlet pipe is mutually connected with the main cooling water channel on the die, and the other end of the main cooling water channel is mutually communicated with the water inlet pipe through the second connecting pipe, so that the applicability of the detection equipment is conveniently improved when the number of the cooling water channels is small; meanwhile, the three-way valve can improve the applicability of the water outlet pipe.
The present invention may be further configured in a preferred embodiment as: and quick connectors are arranged at two ends of the first connecting pipe.
By adopting the technical scheme, the installation efficiency of the first connecting pipe on the water inlet valve and the water outlet valve can be improved.
The present invention may be further configured in a preferred embodiment as: the water outlet valve, the water inlet valve and the switch valve are manual-automatic integrated valves formed by combining an electromagnetic control valve and a manual control valve, and the trolley is provided with a control device which is electrically connected with the water outlet valve, the water inlet valve, the switch valve, the pressure detection device, the flow detection device and the high-pressure water pump.
By adopting the technical scheme, the staff can conveniently control the opening and closing of the water outlet valve, the water inlet valve and the switch valve through the control device, and meanwhile, the staff can also manually open and close the water outlet valve, the water inlet valve and the switch valve, so that the applicability of the water outlet valve, the water inlet valve and the switch valve is improved.
The present invention may be further configured in a preferred embodiment as: the control device comprises a control box arranged on the trolley, a display screen and a PLC (programmable logic controller) are arranged on the control box, the PLC is connected with the display screen, and a plurality of control buttons are arranged on the side wall of the control box.
Through adopting above-mentioned technical scheme, the numerical value of each data of display screen visual demonstration, and the PLC controller can take notes and detect historical data to the staff of being convenient for controls this check out test set, and the staff of being convenient for simultaneously judges through the numerical value of each data on the display screen whether the cooling water course leaks.
The present invention may be further configured in a preferred embodiment as: the first connecting pipe and the second connecting pipe are elastic rubber hoses.
Through adopting above-mentioned technical scheme for the practicality of first connecting pipe and second connecting pipe is stronger, promotes installation effectiveness between them.
The present invention may be further configured in a preferred embodiment as: the pressure detection device and the flow detection device are respectively a flowmeter sensor and a pressure sensor.
By adopting the technical scheme, materials are convenient to obtain, and the practicability is strong.
The present invention may be further configured in a preferred embodiment as: the diapire of handcart is provided with a plurality of brake universal wheels.
Through adopting above-mentioned technical scheme, the staff of being convenient for removes the handcart to waiting to detect mould department, reduces staff's labour consumption.
To sum up, the utility model discloses a following beneficial technological effect:
1. by arranging a plurality of water outlet valves and water inlet valves, a plurality of cooling water channels on the die can be simultaneously detected, so that the detection efficiency is improved;
2. pressure and flow data on a water channel main pipe are obtained through a pressure detection device and a flow detection device, the flow condition of a mold cooling water channel is analyzed through the pressure and flow data, whether the cooling water channel leaks or not is judged through reading on the pressure detection device, and meanwhile, whether the flow in the cooling water channel reaches the standard or not is judged through observing the reading of the flow detection device;
3. the setting of brake universal wheel, the staff of being convenient for removes the handcart to waiting to detect mould department, reduces staff's labour consumption.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention during detection.
Fig. 2 is a schematic structural view showing the stepped plate and the water passage plate.
In the figure, 1, a trolley; 11. a water tank; 111. a communicating pipe; 112. a high pressure water pump; 113. a main waterway pipe; 114. a pressure detection device; 115. a flow detection device; 116. a water circuit board; 1161. a water outlet valve; 117. a first connecting pipe; 118. a step plate; 1181. a water inlet valve; 119. a water inlet pipe; 12. braking the universal wheel; 13. a support; 14. a box cover; 141. a handle; 2. a quick coupling; 3. a branch pipe; 31. a tee joint; 32. a water outlet pipe; 321. an on-off valve; 33. a second connecting pipe; 4. a control device; 41. a support pillar; 42. a control box; 421. a display screen; 422. and a control button.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, for the utility model discloses a check out test set for mould cooling water course, including handcart 1 and fixed mounting 11 on handcart 1, handcart 1's four extreme angle departments that deviate from the diapire of water tank 11 respectively have connect a brake universal wheel 12, and then the staff of being convenient for removes handcart 1 to waiting to detect mould 5 department, reduces staff's consumption of labour.
Referring to fig. 1 and 2, one side of a water tank 11 is communicated with a high-pressure water pump 112 through a communication pipe 111, a connection point of the communication pipe 111 and the water tank 11 is arranged near the bottom of the water tank 11, the other side of the high-pressure water pump 112 is communicated with a water path manifold 113, the water path manifold 113 is provided with a pressure detection device 114 and a flow detection device 115, and the pressure detection device 114 and the flow detection device 115 are respectively a flow meter sensor and a pressure sensor; one end of the waterway header 113, which is far away from the high-pressure water pump 112, is communicated with a waterway plate 116, the waterway plate 116 is a rectangular plate with a hollow structure, the waterway header 113 is communicated with the inside of the waterway plate 116, the waterway plate 116 is vertically arranged with the handcart 1, the bottom wall of the waterway plate 116 is connected with the side wall of the handcart 1 through a support 13, the bottom of the support 13 is fixedly connected with the side wall of the handcart 1, and the upper side of the support 13 is fixedly connected with the side wall of the waterway plate 116; a plurality of water outlet valves 1161 are arranged on one side of the water channel plate 116 away from the water channel main pipe 113, the water outlet valves 1161 are uniformly distributed along the side wall of the water channel plate 116, and the water outlet valves 1161 are communicated with the interior of the water channel plate 116; the water outlet valve 1161 is connected with the water inlet end of the cooling water channel of the mold 5 through the first connecting pipe 117; the first connection pipe 117 is an elastic rubber hose, and both ends of the first connection pipe 117 are provided with quick connectors 2 for improving the installation efficiency of the first connection pipe 117; the stepped plate 118 is arranged on the upper side of the water tank 11, the interior of the stepped plate 118 is of a hollow structure, the bottom wall of the stepped plate 118 is communicated with the interior of the water tank 11, and the upper side of the stepped plate 118 is in a stepped arrangement, so that the interference of different first connecting pipes 117 mounted between different water inlet valves 1181 can be reduced, and the mounting efficiency is improved; a plurality of water inlet valves 1181 are arranged at the steps on the stepped plate 118, the water inlet valves 1181 are uniformly arranged along the upper side wall of the stepped plate 118, the water inlet valves 1181 are communicated with the inside of the stepped plate 118, and the water inlet valves 1181 are communicated with the water outlet ends of the cooling water channels on the mold 5 through the first connecting pipes 117. The upper side wall of water tank 11 articulates there is case lid 14, and case lid 14 is located the one side setting of step plate 118, and the upside rigid coupling of case lid 14 has the handle 141 that the staff of being convenient for opened case lid 14, and then the staff of being convenient for observes the water level in the water tank 11.
When the detection device is used for detecting a cold area waterway on the mold 5, the water outlet valve 1161 on the waterway plate 116 can be connected with one cooling waterway of the mold 5 through the first connecting pipe 117, and then the water inlet valve 1181 is communicated with the other end of the same cooling waterway through the other first connecting pipe 117; then, the high-pressure water pump 112 is started to enable water in the water tank 11 to flow into a cooling water channel of the mold 5 through the water channel main pipe 113, the water channel plate 116, the water outlet valve 1161 and the first communication pipe 111 in sequence, and flow into the stepped plate 118 through the first connection pipe 117 at the other end of the cooling water channel and the water inlet valve 1181, and finally flow into the water tank 11 to complete one circulation, at the moment, pressure and flow data on the water channel main pipe 113 are obtained through the pressure detection device 114 and the flow detection device 115, the flow condition of the cooling water channel of the mold 5 is analyzed through the pressure and flow data, whether the cooling water channel leaks water is judged through reading of the pressure detection device 114, and whether the flow in the cooling water channel reaches the standard is judged; by arranging a plurality of water outlet valves 1161 and water inlet valves 1181, a plurality of cooling water channels on the mold 5 can be simultaneously detected, so that the detection efficiency is improved.
Referring to fig. 1 and 2, be provided with a branch pipe 3 on the water route house steward 113, the one end intercommunication of branch pipe 3 has a tee bend 31, the both ends of tee bend 31 are connected with an outlet pipe 32 respectively, be provided with ooff valve 321 on the outlet pipe 32, the one end of outlet pipe 32 can be dismantled through quick-operation joint 2 and be connected with a second connecting pipe 33, the other end of second connecting pipe 33 communicates each other through the cooling water course on quick-operation joint 2 and the mould 5, the intercommunication has inlet tube 119 on the lateral wall of water tank 11, be provided with ooff valve 321 on the inlet tube 119, the tip that inlet tube 119 deviates from water tank 11 communicates each other through the cooling water course on. The cooling water channel on general mould 5 has the great main cooling water channel of size, and to the detection here, interconnect between the second connecting pipe 33 on the accessible outlet pipe 32 and the main cooling water channel on the mould 5, the other end of main cooling water channel passes through second connecting pipe 33 and inlet tube 119 and communicates each other to the convenience is when the cooling water channel is not many, promotes check out test set's suitability. During the detection, accessible inlet tube 119 and second connecting pipe 33 fill the water towards mould 5 inside, close the ooff valve 321 on the inlet tube 119 afterwards, judge whether the cooling water course leaks through observing flowmeter sensor and pressure sensor's pressure and flow variation.
Referring to fig. 1 and 2, the outlet valve 1161, the inlet valve 1181 and the switch valve 321 are manual-automatic integrated valves combining an electromagnetic control valve and a manual control valve; the cart 1 is provided with a control device 4, and the control device 4 is electrically connected with the water outlet valve 1161, the water inlet valve 1181, the switch valve 321, the pressure detection device 114, the flow detection device 115 and the high-pressure water pump 112. The control device 4 comprises a control box 42 arranged on the trolley 1 through a support column 41, the support column 41 is arranged perpendicular to the bottom wall of the trolley 1, and two ends of the support column 41 are respectively fixedly connected with the bottom wall of the trolley 1 and the bottom wall of the control box 42; the control box 42 is provided with a display screen 421 and a PLC controller (not shown in the figure), the PLC controller is located inside the control box 42, the PLC controller is connected to the display screen 421, and a plurality of control buttons 422 for controlling the high pressure water pump 112, the water outlet valve 1161, the water inlet valve 1181 and the switch valve 321 to open and close are arranged on the side wall of the control box 42, the display screen 421 can visually display the value of each data, and the PLC controller can record the detection history data, so that the detection device can be controlled by the staff, and meanwhile, the staff can judge whether the cooling water channel leaks water according to the value of each data on the display screen 421. The worker can conveniently control the opening and closing of the water outlet valve 1161, the water inlet valve 1181 and the on-off valve 321 through the control device 4, and simultaneously, the worker can manually open and close the water outlet valve 1161, the water inlet valve 1181 and the on-off valve 321, so that the applicability of the water outlet valve 1161, the water inlet valve 1181 and the on-off valve 321 is improved.
The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.
Claims (8)
1. The utility model provides a check out test set for mould cooling water course, includes handcart (1) and water tank (11) of fixed mounting on handcart (1), its characterized in that: a high-pressure water pump (112) is arranged on one side of the water tank (11), the high-pressure water pump (112) is communicated with the interior of the water tank (11) through a communicating pipe (111), the high-pressure water pump (112) is communicated with a water channel main pipe (113), a pressure detection device (114) and a flow detection device (115) are arranged on the water channel main pipe (113), one end of the water channel main pipe (113) is communicated with a water channel plate (116), the water channel plate (116) is of a hollow structure, a plurality of water outlet valves (1161) are arranged on one side of the water channel plate (116), and the water outlet valves (1161) are connected with the water inlet end of a cooling water channel of the mold (5) through a first connecting pipe (117); the upside of water tank (11) is provided with ladder board (118), the inside of ladder board (118) be hollow structure and with water tank (11) inside intercommunication each other, the upside of ladder board (118) is the echelonment setting, and is provided with a plurality of water intaking valves (1181) in the upside ladder department of ladder board (118), water intaking valve (1181) communicates each other through between the cooling water course on first connecting pipe (117) and mould (5).
2. The apparatus of claim 1, wherein the apparatus further comprises: be provided with a branch pipe (3) on water route house steward (113), the one end intercommunication of branch pipe (3) has a tee bend (31), the both ends of tee bend (31) are connected with an outlet pipe (32) respectively, be provided with ooff valve (321) on outlet pipe (32), the one end of outlet pipe (32) can be dismantled through quick-operation joint (2) and be connected with a second connecting pipe (33), the other end of second connecting pipe (33) communicates each other through cooling water course on quick-operation joint (2) and mould (5), the intercommunication has inlet tube (119) on the lateral wall of water tank (11), be provided with ooff valve (321) on inlet tube (119), the tip that inlet tube (119) deviate from water tank (11) communicates each other through cooling water course on second connecting pipe (33) and mould (5).
3. The apparatus of claim 2, wherein the mold cooling water channel comprises: and quick connectors (2) are arranged at two ends of the first connecting pipe (117).
4. The apparatus of claim 3, wherein the mold cooling water channel comprises: the water outlet valve (1161), the water inlet valve (1181) and the switch valve (321) are manual-automatic integrated valves formed by combining an electromagnetic control valve and a manual control valve, a control device (4) is arranged on the trolley (1), and the control device (4), the water outlet valve (1161), the water inlet valve (1181), the switch valve (321), the pressure detection device (114), the flow detection device (115) and the high-pressure water pump (112) are electrically connected with each other.
5. The apparatus of claim 4, wherein the mold cooling water channel comprises: controlling means (4) is including setting up control box (42) on handcart (1), control box (42) are provided with display screen (421) and PLC controller, and the PLC controller is connected with display screen (421), and is provided with a plurality of control button (422) on the lateral wall of control box (42).
6. The apparatus of claim 5, wherein the mold cooling water channel comprises: the first connecting pipe (117) and the second connecting pipe (33) are elastic rubber hoses.
7. The apparatus of claim 6, wherein the mold cooling water channel comprises: the pressure detection device (114) and the flow detection device (115) are respectively a flowmeter sensor and a pressure sensor.
8. The inspection apparatus for mold cooling water passages as set forth in claim 7, wherein: the bottom wall of the handcart (1) is provided with a plurality of brake universal wheels (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021206781.7U CN212180206U (en) | 2020-06-24 | 2020-06-24 | Detection equipment for mold cooling water channel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021206781.7U CN212180206U (en) | 2020-06-24 | 2020-06-24 | Detection equipment for mold cooling water channel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212180206U true CN212180206U (en) | 2020-12-18 |
Family
ID=73760991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021206781.7U Expired - Fee Related CN212180206U (en) | 2020-06-24 | 2020-06-24 | Detection equipment for mold cooling water channel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212180206U (en) |
-
2020
- 2020-06-24 CN CN202021206781.7U patent/CN212180206U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201218 |