CN212145114U - Welding tool for side plate of ring main unit - Google Patents

Welding tool for side plate of ring main unit Download PDF

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CN212145114U
CN212145114U CN202020425437.0U CN202020425437U CN212145114U CN 212145114 U CN212145114 U CN 212145114U CN 202020425437 U CN202020425437 U CN 202020425437U CN 212145114 U CN212145114 U CN 212145114U
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plate
side plate
positioning
bracket
rib
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孙克华
戴志杰
顾杰
李勉
王伟
张继雄
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NR Electric Co Ltd
NR Engineering Co Ltd
Changzhou NR Electric Power Electronics Co Ltd
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NR Electric Co Ltd
NR Engineering Co Ltd
Changzhou NR Electric Power Electronics Co Ltd
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Abstract

本实用新型公开了一种环网柜侧板焊接工装,环网柜侧板焊接工装用于在侧板上焊接支架和筋板,它包括底座、用于对支撑板上的侧板进行限位的侧板定位机构、用于限定支架在侧板上的位置、并将支架压紧在侧板上的支架快夹组件及用于限定筋板在侧板上的位置、并将筋板压紧在侧板上的筋板快夹机构,所述底座上固定有至少一个用于支撑侧板的支撑板。本实用新型可以很好地定位侧板、支架和筋板的位置,并分别将支架和筋板压紧在侧板上,采用一套工装即可完成支架及筋板在侧板上的焊装,既提高了焊接精度,又节省了工装。

Figure 202020425437

The utility model discloses a welding tool for the side plate of a ring network cabinet. The welding tool for the side plate of the ring network cabinet is used for welding a bracket and a rib plate on the side plate. A side plate positioning mechanism, a bracket quick-clamp assembly for defining the position of the bracket on the side plate and pressing the bracket on the side plate, and a bracket quick-clamp assembly for defining the position of the rib plate on the side plate and pressing the rib plate On the rib plate quick-clamping mechanism on the side plate, at least one support plate for supporting the side plate is fixed on the base. The utility model can well locate the positions of the side plate, the bracket and the rib plate, press the bracket and the rib plate on the side plate respectively, and can complete the welding installation of the bracket and the rib plate on the side plate by using a set of tooling , which not only improves the welding accuracy, but also saves the tooling.

Figure 202020425437

Description

环网柜侧板焊接工装Ring main unit side panel welding tool

技术领域technical field

本实用新型涉及一种环网柜侧板焊接工装,属于电力行业中环网柜气箱焊接制造领域。The utility model relates to a welding tool for a side panel of a ring main unit, which belongs to the field of welding and manufacturing of an air box of a ring main unit in the electric power industry.

背景技术Background technique

电力系统中,环网开关设备在大量使用,其中不锈钢气箱在环网柜中属于主要部件。为了改良焊接夹具,提升气箱的焊接效率,各厂家是不遗余力。传统的气箱侧板、筋与支架的焊接工装主要存在以下问题:(1)支架与筋板处于侧板不同面,需要两套工装;In the power system, ring network switchgear is widely used, and the stainless steel air box is the main component in the ring network cabinet. In order to improve the welding fixture and improve the welding efficiency of the air box, various manufacturers have spared no effort. The traditional welding tooling for air box side plates, ribs and brackets mainly has the following problems: (1) The brackets and the ribs are on different sides of the side plates, and two sets of tooling are required;

(2)筋板及支架的定位较为粗放,不能满足该款气箱的后续装配与焊接的精度要求;(3)筋板的定位与夹紧分别操作,影响效率。(2) The positioning of the rib plate and the bracket is relatively extensive, which cannot meet the accuracy requirements of the subsequent assembly and welding of this air box; (3) The positioning and clamping of the rib plate are operated separately, which affects the efficiency.

发明内容SUMMARY OF THE INVENTION

本实用新型所要解决的技术问题是克服现有技术的缺陷,提供一种环网柜侧板焊接工装,它可以很好地定位侧板、支架和筋板的位置,并分别将支架和筋板压紧在侧板上,采用一套工装即可完成支架及筋板在侧板上的焊装,既提高了焊接精度,又节省了工装。The technical problem to be solved by the utility model is to overcome the defects of the prior art, and provide a welding tool for the side plate of the ring main unit, which can well locate the positions of the side plate, the bracket and the rib plate, and separate the bracket and the rib plate respectively. Pressed on the side plate, a set of tooling can be used to complete the welding of the bracket and the rib plate on the side plate, which not only improves the welding accuracy, but also saves the tooling.

为了解决上述技术问题,本实用新型的技术方案是:一种环网柜侧板焊接工装,用于在侧板上焊接支架和筋板,它包括:In order to solve the above-mentioned technical problems, the technical scheme of the present utility model is: a welding tool for the side plate of the ring main unit, which is used for welding the bracket and the rib plate on the side plate, which comprises:

底座,所述底座上固定有至少一个用于支撑侧板的支撑板;a base, on which at least one support plate for supporting the side plate is fixed;

用于对支撑板上的侧板进行限位的侧板定位机构;A side plate positioning mechanism used to limit the position of the side plate on the support plate;

用于限定支架在侧板上的位置、并将支架压紧在侧板上的支架快夹组件;A bracket quick-clamp assembly for limiting the position of the bracket on the side plate and pressing the bracket on the side plate;

用于限定筋板在侧板上的位置、并将筋板压紧在侧板上的筋板快夹机构。The rib plate quick-clamping mechanism used to limit the position of the rib plate on the side plate and press the rib plate on the side plate.

进一步提供了一种侧板定位机构的具体结构,所述侧板定位机构包括两个定位组件,每个定位组件作用于侧板的一对对边,所述定位组件包括:A specific structure of a side plate positioning mechanism is further provided, the side plate positioning mechanism includes two positioning assemblies, each positioning assembly acts on a pair of opposite sides of the side plate, and the positioning assemblies include:

挡块组,所述挡块组包括至少一个固定在底座上的挡块,所述挡块用于与侧板的一对对边中的一个边相抵接;a block group, the block group includes at least one block fixed on the base, the block is used for abutting with one edge of a pair of opposite sides of the side plate;

气缸组,所述气缸组包括至少一个缸体固定在底座上的气缸,所述气缸用于在其气缸杆伸出时推动侧板的一对对边中的另一个边以使其与挡块共同夹紧侧板和在其气缸杆缩回时松开侧板。A cylinder group, the cylinder group includes at least one cylinder with a cylinder block fixed on the base, the cylinder is used to push the other side of the pair of opposite sides of the side plate to make it meet the block when its cylinder rod is extended Co-clamps the side plates and releases the side plates when their cylinder rods are retracted.

进一步提供了一种支架快夹组件和一种筋板快夹机构的具体结构,所述支架快夹组件包括:It further provides a specific structure of a bracket quick clamp assembly and a rib plate quick clamp mechanism, and the bracket quick clamp assembly includes:

定位板,其自由端设有用于卡装支架的U型开口;The positioning plate, the free end of which is provided with a U-shaped opening for clamping the bracket;

与所述定位板相连、且用于驱动所述定位板旋转至水平状态的第一旋转驱动机构;a first rotation driving mechanism connected with the positioning plate and used for driving the positioning plate to rotate to a horizontal state;

连接在定位板上、并在定位板旋转至水平状态时用于用于将定位板上卡装的支架压紧在侧板上的第一压紧件;a first pressing piece connected to the positioning plate and used for pressing the bracket mounted on the positioning plate to the side plate when the positioning plate is rotated to a horizontal state;

所述筋板快夹机构包括两个相对设置的筋板快夹组件,筋板快夹组件包括:The rib plate quick-clamping mechanism includes two rib-plate quick-clamp assemblies arranged oppositely, and the rib-plate quick-clamp assemblies include:

水平压杆,其自由端设置有用于嵌进筋板的定位孔内以限定筋板的位置的定位销;The free end of the horizontal pressing rod is provided with a positioning pin for being embedded in the positioning hole of the rib plate to limit the position of the rib plate;

与所述水平压杆相连、且用于驱动所述水平压杆旋转至水平状态的第二旋转驱动机构;a second rotational driving mechanism connected to the horizontal pressing rod and used for driving the horizontal pressing rod to rotate to a horizontal state;

连接在水平压杆上、并在水平压杆旋转至水平状态时用于将筋板压紧在侧板上的第二压紧件。A second pressing piece connected to the horizontal pressing rod and used for pressing the rib against the side plate when the horizontal pressing rod is rotated to a horizontal state.

进一步提供了一种第一旋转驱动机构和一种第二旋转驱动机构的具体结构,所述第一旋转驱动机构及第二旋转驱动机构均包括:Further provided are the specific structures of a first rotational drive mechanism and a second rotational drive mechanism, the first rotational drive mechanism and the second rotational drive mechanism both include:

其基座固定在底座上的肘夹,定位件与肘夹的夹爪相连以随夹爪转动,定位板和水平压杆统称为定位件;The elbow clamp whose base is fixed on the base, the positioning piece is connected with the clamping jaw of the elbow clamp to rotate with the clamping jaw, the positioning plate and the horizontal pressing rod are collectively referred to as the positioning piece;

固定在底座上、并在定位件旋转至水平状态时用于支撑定位件的固定座。A fixed seat fixed on the base and used to support the positioning member when the positioning member is rotated to a horizontal state.

进一步为了方便定位件与夹爪的连接,提供一种定位件与夹爪的连接方式,所述定位件滑配在夹爪上,在定位件和夹爪之间设置有在定位件滑配到合适位置时用于锁定所述定位件的位置的锁定机构。Further, in order to facilitate the connection between the positioning member and the clamping jaw, a connection method between the positioning member and the clamping jaw is provided. The positioning member is slidably fitted on the clamping jaw. A locking mechanism for locking the position of the positioning member when in place.

进一步为了约束定位件的伸出长度及转动范围,定位件上装配有呈水平状的销,固定座上设置有与所述销的转动轨迹相配合的弧形槽,在定位件转动的过程中,销在弧形槽内滑动,在所述销滑动到弧形槽的底部时,所述定位件呈水平状态。Further, in order to constrain the extension length and rotation range of the positioning member, the positioning member is equipped with a horizontal pin, and the fixed seat is provided with an arc-shaped groove that matches the rotation trajectory of the pin. During the rotation of the positioning member , the pin slides in the arc-shaped groove, and when the pin slides to the bottom of the arc-shaped groove, the positioning member is in a horizontal state.

进一步提供了一种第一压紧件及一种第二压紧件的具体结构,所述第一压紧件和第二压紧件均包括螺纹连接在定位件上的螺栓,所述螺栓的下端部伸出定位件,以便通过旋转螺栓以调整螺栓下端部的伸出长度以调整压紧力;其中,定位板和水平压杆统称为定位件。Further provided are the specific structures of a first pressing piece and a second pressing piece, wherein the first pressing piece and the second pressing piece both comprise bolts threaded on the positioning piece, and the bolts are The lower end protrudes from the positioning piece, so that the protruding length of the lower end of the bolt can be adjusted by rotating the bolt to adjust the pressing force; wherein, the positioning plate and the horizontal pressing rod are collectively referred to as the positioning piece.

进一步为了防止第一压紧件虚压支架,在定位板处于水平状态时,所述定位板的设置有U型开口的部分的下表面与侧板的上表面之间留置有间隙。Further, in order to prevent the first pressing member from pressing against the bracket, when the positioning plate is in a horizontal state, a gap is left between the lower surface of the portion of the positioning plate provided with the U-shaped opening and the upper surface of the side plate.

本实用新型还提供了一种环网柜侧板焊接工装的使用方法,其特征在于,The utility model also provides a method for using the welding tool for the side panel of the ring main unit, which is characterized in that:

方法步骤中包含:The method steps include:

步骤S1:将侧板放置在支撑板上,侧板定位机构对侧板进行限位以固定侧板的位置;Step S1: place the side plate on the support plate, and the side plate positioning mechanism limits the side plate to fix the position of the side plate;

步骤S2:支架快夹组件限定支架在侧板上的位置,并将支架压紧在侧板上,然后将支架焊接在侧板上;Step S2: the bracket quick-clamp assembly defines the position of the bracket on the side plate, presses the bracket on the side plate, and then welds the bracket on the side plate;

步骤S3:翻转焊接好支架的侧板以使得侧板的焊接有支架的表面朝下,侧板定位机构再次对侧板进行限位以固定侧板的位置;Step S3: turning the side plate welded on the bracket so that the surface of the side plate welded with the bracket faces downward, and the side plate positioning mechanism limits the side plate again to fix the position of the side plate;

步骤S4:筋板快夹机构限定筋板在侧板上的位置,并将筋板压紧在侧板上,然后将筋板焊接在侧板上。Step S4: The rib plate quick clamping mechanism defines the position of the rib plate on the side plate, presses the rib plate on the side plate, and then welds the rib plate on the side plate.

进一步,步骤S2中,支架快夹组件限定支架在侧板上的位置,并将支架压紧在侧板上的方法步骤中包含:Further, in step S2, the bracket quick-clamp assembly defines the position of the bracket on the side plate, and the method steps of pressing the bracket on the side plate include:

先将待焊接支架紧贴U型开口;再动作支架快夹组件的肘夹,使得定位板旋转至水平状态;最后利用第一压紧件将支架压紧在侧板上;First, close the bracket to be welded against the U-shaped opening; then act the elbow clamp of the bracket quick-clamp assembly to make the positioning plate rotate to a horizontal state; finally, use the first pressing member to press the bracket on the side plate;

和/或步骤S3中,筋板快夹机构限定筋板在侧板上的位置,并将筋板压紧在侧板上的方法步骤中包含:And/or in step S3, the rib plate quick clamping mechanism defines the position of the rib plate on the side plate, and the method steps of pressing the rib plate on the side plate include:

先将筋板放在侧板上;然后动作一筋板快夹组件的肘夹,使得该筋板快夹组件的水平压杆的定位销虚嵌在筋板的一定位孔内;再动作另一筋板快夹组件的肘夹并调整筋板,使得该筋板快夹组件的水平压杆的定位销虚嵌在筋板的另一定位孔内;最后利用两个筋板快夹组件的两个第二压紧件将筋板压紧在侧板上。Put the rib plate on the side plate first; then move the elbow clamp of a rib plate quick-clamp assembly, so that the positioning pin of the horizontal pressure rod of the rib plate quick-clamp assembly is embedded in a positioning hole of the rib plate; then move another rib plate The elbow of the plate quick-clamp assembly is adjusted and the rib plate is adjusted so that the positioning pin of the horizontal pressure rod of the rib plate quick-clamp assembly is embedded in another positioning hole of the rib plate; The second pressing member presses the rib against the side plate.

采用了上述技术方案后,采用侧板定位机构限定侧板的位置,然后采用支架快夹组件限定支架在侧板上的位置,并压紧支架,进而方便完成支架在侧板上的焊接,再翻转侧板,另采用筋板快夹机构限定筋板的位置,并压紧筋板,从而方便完成筋板在侧板上的焊接,本实用新型的环网柜侧板焊接工装能够对分布在侧板正反两面的支架与筋板进行焊接,减少一套工装的投入,且焊接精度高;本实用新型的支架快夹组件,由肘夹提供动作与动力,通过定位板限定支架在侧板上的位置,再通过第一压紧件将支架压紧在侧板上,实现了对支架的快速定位与夹紧,提升了装夹精度与效率,也提高了支架的焊接精度;本实用新型的筋板快夹组件,由肘夹提供动作与动力,通过水平压杆上的定位销与筋板上的定位孔的配合限定筋板在侧板上的位置,再通过第二压紧件将筋板压紧在侧板上,使用两个筋板快夹组件实现了筋板的快速定位与夹紧,提升了装夹效率,也提升了筋板的焊接精度。After the above technical solution is adopted, the side plate positioning mechanism is used to define the position of the side plate, and then the bracket quick-clamp assembly is used to define the position of the bracket on the side plate, and the bracket is pressed, so as to facilitate the welding of the bracket on the side plate, and then The side plate is turned over, and the position of the rib plate is limited by the rib plate quick clamping mechanism, and the rib plate is pressed, so as to facilitate the welding of the rib plate on the side plate. The brackets on the positive and negative sides of the side plate are welded with the rib plate, which reduces the investment of a set of tooling and has high welding precision; the bracket quick-clamp assembly of the present utility model is provided with action and power by the elbow clamp, and the bracket is limited by the positioning plate on the side plate. Then, the bracket is pressed against the side plate by the first pressing member, which realizes the rapid positioning and clamping of the bracket, improves the clamping accuracy and efficiency, and also improves the welding accuracy of the bracket; the utility model The rib plate quick-clamp assembly is provided with action and power by the elbow clamp, and the position of the rib plate on the side plate is defined by the cooperation of the positioning pin on the horizontal pressing rod and the positioning hole on the rib plate, and then the second pressing member The rib plate is pressed against the side plate, and two rib plate quick-clamp components are used to realize the rapid positioning and clamping of the rib plate, which improves the clamping efficiency and the welding accuracy of the rib plate.

附图说明Description of drawings

图1为侧板焊接支架和筋板后的结构示意图;Figure 1 is a schematic structural diagram of the side plate after welding the bracket and the rib plate;

图2为本实用新型的环网柜侧板焊接工装定位侧板和支架后的结构示意图;Fig. 2 is the structural schematic diagram of the utility model after welding the side plate of the ring main unit to locate the side plate and the bracket;

图3为本实用新型的环网柜侧板焊接工装定位侧板和筋板后的结构示意图;Figure 3 is a schematic structural diagram of the utility model after the side plate of the ring main unit is welded to position the side plate and the rib plate;

图4为本实用新型的环网柜侧板焊接工装的支架快夹组件的主视图;Fig. 4 is the front view of the bracket quick-clamp assembly of the side plate welding tool of the ring main unit of the present invention;

图5为本实用新型的环网柜侧板焊接工装的支架快夹组件的俯视图;Fig. 5 is the top view of the bracket quick-clamp assembly of the side plate welding tool of the ring main unit of the present invention;

图6为本实用新型的环网柜侧板焊接工装的筋板快夹组件的主视图;6 is a front view of the rib plate quick-clamp assembly of the side plate welding tool of the ring main unit of the present invention;

图7为本实用新型的环网柜侧板焊接工装的筋板快夹组件的俯视图。7 is a top view of the rib plate quick-clamp assembly of the side plate welding tool of the ring main unit of the present invention.

具体实施方式Detailed ways

为了使本实用新型的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本实用新型作进一步详细的说明。In order to make the content of the present utility model easier to understand clearly, the present utility model will be described in further detail below according to specific embodiments and in conjunction with the accompanying drawings.

实施例一Example 1

如图1~7所示,一种环网柜侧板焊接工装,用于在侧板10上焊接支架20和筋板30,它包括:As shown in Figures 1 to 7, a ring main unit side plate welding tool is used for welding the bracket 20 and the rib plate 30 on the side plate 10, which includes:

底座1,所述底座1上固定有至少一个用于支撑侧板10的支撑板2;a base 1, on which at least one support plate 2 for supporting the side plate 10 is fixed;

用于对支撑板2上的侧板10进行限位的侧板定位机构;A side plate positioning mechanism for limiting the position of the side plate 10 on the support plate 2;

用于限定支架20在侧板10上的位置、并将支架20压紧在侧板10上的支架快夹组件5;The bracket quick-clamp assembly 5 for defining the position of the bracket 20 on the side plate 10 and pressing the bracket 20 on the side plate 10;

用于限定筋板30在侧板10上的位置、并将筋板30压紧在侧板10上的筋板快夹机构。The rib plate quick-clamping mechanism for defining the position of the rib plate 30 on the side plate 10 and pressing the rib plate 30 on the side plate 10 .

在本实施例中,环网柜侧板焊接工装用于在侧板10的一表面上焊接支架20,在另一表面上焊接筋板30。所述筋板30焊接有两个,所述筋板快夹机构设置有两个,但不限于此。所述支撑板2并列设置有三个。In this embodiment, the side plate welding tool of the ring main unit is used for welding the bracket 20 on one surface of the side plate 10 and welding the rib plate 30 on the other surface. Two rib plates 30 are welded, and two rib plate quick clamping mechanisms are provided, but not limited to this. Three of the support plates 2 are arranged side by side.

具体地,采用侧板定位机构限定侧板10的位置,然后采用支架快夹组件5限定支架20在侧板10上的位置,并压紧支架20,进而方便完成支架20在侧板10上的焊接,再翻转侧板10,另采用筋板快夹机构限定筋板30的位置,并压紧筋板30,从而方便完成筋板30在侧板10上的焊接,本实用新型的环网柜侧板焊接工装能够对分布在侧板10正反两面的支架20与筋板30进行焊接,减少一套工装的投入,且焊接精度高。Specifically, the side plate positioning mechanism is used to define the position of the side plate 10 , and then the bracket quick-clamp assembly 5 is used to define the position of the bracket 20 on the side plate 10 , and the bracket 20 is pressed, so as to facilitate the completion of the bracket 20 on the side plate 10 . After welding, the side plate 10 is turned over, and the position of the rib plate 30 is limited by the rib plate quick clamping mechanism, and the rib plate 30 is pressed, so as to facilitate the welding of the rib plate 30 on the side plate 10. The ring network cabinet of the present invention The side plate welding tool can weld the brackets 20 and the rib plates 30 distributed on the front and back sides of the side plate 10 , which reduces the investment of a set of tooling and has high welding precision.

如图2、3所示,所述侧板定位机构包括两个定位组件,每个定位组件作用于侧板10的一对对边,所述定位组件包括:As shown in Figures 2 and 3, the side plate positioning mechanism includes two positioning assemblies, each of which acts on a pair of opposite sides of the side plate 10, and the positioning assemblies include:

挡块组,所述挡块组包括至少一个固定在底座1上的挡块3,所述挡块3用于与侧板10的一对对边中的一个边相抵接;A block group, the block group includes at least one block 3 fixed on the base 1, the block 3 is used for abutting with one of the pair of opposite sides of the side plate 10;

气缸组,所述气缸组包括至少一个缸体固定在底座1上的气缸4,所述气缸4用于在其气缸杆伸出时推动侧板10的一对对边中的另一个边以使其与挡块3共同夹紧侧板10和在其气缸杆缩回时松开侧板10。The cylinder group includes at least one cylinder 4 whose cylinder body is fixed on the base 1, and the cylinder 4 is used to push the other side of the pair of opposite sides of the side plate 10 when its cylinder rod is extended to make the cylinder block 10. Together with the stop 3, it clamps the side plate 10 and releases the side plate 10 when its cylinder rod is retracted.

如图4、5所示,所述支架快夹组件5包括:As shown in Figures 4 and 5, the bracket quick-clamp assembly 5 includes:

定位板51,其自由端设有用于卡装支架20的U型开口;The positioning plate 51, its free end is provided with a U-shaped opening for clamping the bracket 20;

与所述定位板51相连、且用于驱动所述定位板51旋转至水平状态的第一旋转驱动机构;a first rotation driving mechanism connected to the positioning plate 51 and used to drive the positioning plate 51 to rotate to a horizontal state;

连接在定位板51上、并在定位板51旋转至水平状态时用于用于将定位板51上卡装的支架20压紧在侧板10上的第一压紧件52;a first pressing member 52 connected to the positioning plate 51 and used for pressing the bracket 20 clamped on the positioning plate 51 to the side plate 10 when the positioning plate 51 is rotated to a horizontal state;

在本实施例中,支架20呈L型,所述支架20的竖板与U型开口的壁相抵接,所述第一压紧件52用于将支架20的横板压紧在侧板10上。In this embodiment, the bracket 20 is L-shaped, the vertical plate of the bracket 20 is in contact with the wall of the U-shaped opening, and the first pressing member 52 is used for pressing the horizontal plate of the bracket 20 against the side plate 10 . superior.

如图6、7所示,所述筋板快夹机构包括两个相对设置的筋板快夹组件6,筋板快夹组件6包括:As shown in Figures 6 and 7, the rib plate quick-clamping mechanism includes two oppositely arranged rib plate quick-clamp assemblies 6, and the rib plate quick-clamp assembly 6 includes:

水平压杆61,其自由端设置有用于嵌进筋板30的定位孔内以限定筋板30的位置的定位销62;The free end of the horizontal pressing rod 61 is provided with a positioning pin 62 for being embedded in the positioning hole of the rib plate 30 to define the position of the rib plate 30;

与所述水平压杆61相连、且用于驱动所述水平压杆61旋转至水平状态的第二旋转驱动机构;a second rotational driving mechanism connected to the horizontal pressing rod 61 and used to drive the horizontal pressing rod 61 to rotate to a horizontal state;

连接在水平压杆61上、并在水平压杆61旋转至水平状态时用于将筋板30压紧在侧板10上的第二压紧件63。The second pressing member 63 is connected to the horizontal pressing rod 61 and is used for pressing the rib 30 against the side plate 10 when the horizontal pressing rod 61 is rotated to a horizontal state.

在本实施例中,每个筋板30的两端各设置有一个定位孔,每个定位销62对应一个定位孔,通过定位销62与定位孔的嵌装配合,精确地限定筋板30在侧板19上的位置,再利用第二压紧件63将筋板30压紧在侧板10上。In this embodiment, two ends of each rib plate 30 are respectively provided with a positioning hole, and each positioning pin 62 corresponds to a positioning hole. At the position on the side plate 19 , the second pressing member 63 is used to press the rib plate 30 on the side plate 10 .

如图4、5、6、7所示,所述第一旋转驱动机构和/或第二旋转驱动机构包括:As shown in Figures 4, 5, 6, and 7, the first rotational drive mechanism and/or the second rotational drive mechanism include:

其基座712固定在底座1上的肘夹71,定位件与肘夹71的夹爪711相连以随夹爪711转动,定位板51和水平压杆61统称为定位件;Its base 712 is fixed on the elbow clamp 71 on the base 1, and the positioning member is connected with the clamping jaw 711 of the elbow clamp 71 to rotate with the clamping jaw 711, and the positioning plate 51 and the horizontal pressing rod 61 are collectively referred to as the positioning member;

固定在底座1上、并在定位件旋转至水平状态时用于支撑定位件的固定座72。The fixed seat 72 is fixed on the base 1 and used to support the positioning member when the positioning member is rotated to a horizontal state.

肘夹71为现有技术,其结构不做详细介绍。The elbow clamp 71 is in the prior art, and its structure will not be described in detail.

具体对,本实用新型的支架快夹组件5,由肘夹71提供动作与动力,通过定位板51限定支架20在侧板10上的位置,再通过第一压紧件52将支架20压紧在侧板10上,实现了对支架20的快速定位与夹紧,提升了装夹精度与效率,也提高了支架20的焊接精度。Specifically, the bracket quick-clamp assembly 5 of the present invention is actuated and powered by the elbow clip 71 , the position of the bracket 20 on the side plate 10 is limited by the positioning plate 51 , and then the bracket 20 is compressed by the first pressing member 52 On the side plate 10 , the fast positioning and clamping of the bracket 20 is realized, the clamping accuracy and efficiency are improved, and the welding accuracy of the bracket 20 is also improved.

本实用新型的筋板快夹组件6,由肘夹71提供动作与动力,通过水平压杆61上的定位销62与筋板30上的定位孔的配合限定筋板30在侧板10上的位置,再通过第二压紧件63将筋板30压紧在侧板10上,使用两个筋板快夹组件6实现了筋板30的快速定位与夹紧,提升了装夹效率,也提升了筋板30的焊接精度。The rib plate quick-clamp assembly 6 of the present invention is actuated and powered by the toggle clamp 71 , and the position of the rib plate 30 on the side plate 10 is limited by the cooperation of the positioning pin 62 on the horizontal pressing rod 61 and the positioning hole on the rib plate 30 . position, and then press the rib plate 30 on the side plate 10 through the second pressing member 63, and use the two rib plate quick-clamp assemblies 6 to realize the rapid positioning and clamping of the rib plate 30, which improves the clamping efficiency and also improves the clamping efficiency. The welding accuracy of the rib plate 30 is improved.

如图4、5、6、7所示,为了方便定位件与夹爪711的连接,所述定位件滑配在夹爪711上,在定位件和夹爪711之间设置有在定位件滑配到合适位置时用于锁定所述定位件的位置的锁定机构。As shown in FIGS. 4 , 5 , 6 and 7 , in order to facilitate the connection between the positioning member and the clamping jaw 711 , the positioning member is slidably fitted on the clamping jaw 711 . A locking mechanism for locking the position of the positioning member when matched in place.

在本实施例中,所述夹爪711上开设有槽,所述定位件滑配在所述槽内,所述锁定机构包括至少一个螺纹连接在所述定位件上的锁定螺栓8,在需要锁定定位件的位置时,旋进锁定螺栓8,使得锁定螺栓8的头部与槽的底部相抵接,则可限制定位件相对夹爪711移动。In this embodiment, the clamping jaw 711 is provided with a groove, the positioning member is slidably fitted in the groove, and the locking mechanism includes at least one locking bolt 8 threadedly connected to the positioning member. When the position of the positioning member is locked, the locking bolt 8 is screwed in, so that the head of the locking bolt 8 abuts the bottom of the slot, and the movement of the positioning member relative to the clamping jaw 711 can be restricted.

在本实施例中,定位件上装配有呈水平状的销73,固定座72上设置有与所述销73的转动轨迹相配合的弧形槽74,在定位件转动的过程中,销73在弧形槽74内滑动,在所述销73滑动到弧形槽74的底部时,所述定位件恰好呈水平状态,进而通过固定座72支撑水平状的定位件,本实用新型也通过销73与弧形槽74的配合来约束定位件的伸出长度,只有在定位件伸出特定长度的情况下,销73才能在弧形槽74内滑动,进而保证了筋板快夹组件6及支架快夹组件5定位的准确性。In this embodiment, a horizontal pin 73 is mounted on the positioning member, and an arc-shaped groove 74 is arranged on the fixing base 72 to match the rotation track of the pin 73. During the rotation of the positioning member, the pin 73 Sliding in the arc groove 74, when the pin 73 slides to the bottom of the arc groove 74, the positioning member is in a horizontal state, and then the horizontal positioning member is supported by the fixing seat 72. 73 and the arc groove 74 cooperate to constrain the protruding length of the positioning member. Only when the positioning member extends a specific length, the pin 73 can slide in the arc groove 74, thereby ensuring that the rib plate quick-clamp assembly 6 and The positioning accuracy of the bracket quick-clamp assembly 5.

如图4、5、6、7所示,第一压紧件52和/或第二压紧件63包括螺纹连接在定位件上的螺栓,所述螺栓的下端部伸出定位件,以便通过旋转螺栓以调整螺栓下端部的伸出长度以调整压紧力;其中,定位板51和水平压杆61统称为定位件。As shown in Figures 4, 5, 6, and 7, the first pressing member 52 and/or the second pressing member 63 include bolts threaded on the positioning member, and the lower ends of the bolts protrude from the positioning member so as to pass through the positioning member. Rotate the bolt to adjust the protruding length of the lower end of the bolt to adjust the pressing force; wherein, the positioning plate 51 and the horizontal pressing rod 61 are collectively referred to as positioning pieces.

在本实施例中,为了方便旋转螺栓,所述螺栓的上端固定有螺母。In this embodiment, in order to facilitate the rotation of the bolt, a nut is fixed on the upper end of the bolt.

如图4所示,为了防止第一压紧件52虚压支架20,在定位板51处于水平状态时,所述定位板51的设置有U型开口的部分的下表面与侧板10的上表面之间留置有间隙。As shown in FIG. 4 , in order to prevent the first pressing member 52 from vacantly pressing the bracket 20 , when the positioning plate 51 is in a horizontal state, the lower surface of the portion of the positioning plate 51 provided with the U-shaped opening and the upper surface of the side plate 10 A gap is left between the surfaces.

在本实施例中,间隙的高度为0.5~1.5mm。In this embodiment, the height of the gap is 0.5-1.5 mm.

实施例二Embodiment 2

一种如实施例一所述的环网柜侧板焊接工装的使用方法,方法步骤中包含:A method for using a welding tool for a side panel of a ring main unit as described in Embodiment 1, the method steps include:

步骤S1:将侧板10放置在支撑板2上,侧板定位机构对侧板10进行限位以固定侧板10的位置;Step S1: place the side plate 10 on the support plate 2, and the side plate positioning mechanism limits the side plate 10 to fix the position of the side plate 10;

步骤S2:支架快夹组件5限定支架20在侧板10上的位置,并将支架20压紧在侧板10上,然后将支架20焊接在侧板10上;Step S2: the bracket quick-clamp assembly 5 defines the position of the bracket 20 on the side plate 10, presses the bracket 20 on the side plate 10, and then welds the bracket 20 on the side plate 10;

步骤S3:翻转焊接好支架20的侧板10以使得侧板10的焊接有支架20的表面朝下,侧板定位机构再次对侧板10进行限位以固定侧板10的位置;Step S3: turning the side plate 10 welded on the bracket 20 so that the surface of the side plate 10 with the bracket 20 welded faces downward, and the side plate positioning mechanism limits the side plate 10 again to fix the position of the side plate 10;

步骤S4:筋板快夹机构限定筋板30在侧板10上的位置,并将筋板30压紧在侧板10上,然后将筋板30焊接在侧板10上。Step S4 : the rib plate quick clamping mechanism defines the position of the rib plate 30 on the side plate 10 , presses the rib plate 30 on the side plate 10 , and then welds the rib plate 30 on the side plate 10 .

具体地,步骤S2中,支架快夹组件5限定支架20在侧板10上的位置,并将支架20压紧在侧板10上的方法步骤中包含:Specifically, in step S2, the bracket quick-clamp assembly 5 defines the position of the bracket 20 on the side plate 10, and the method steps of pressing the bracket 20 on the side plate 10 include:

先将待焊接支架20紧贴U型开口;再动作支架快夹组件5的肘夹71,使得定位板51旋转至水平状态;最后利用第一压紧件52将支架20压紧在侧板10上;First, close the bracket 20 to be welded against the U-shaped opening; then actuate the elbow clamp 71 of the bracket quick-clamp assembly 5 to rotate the positioning plate 51 to a horizontal state; finally, use the first pressing member 52 to press the bracket 20 against the side plate 10 superior;

和/或步骤S3中,筋板快夹机构限定筋板30在侧板10上的位置,并将筋板30压紧在侧板10上的方法步骤中包含:And/or in step S3, the rib plate quick clamping mechanism defines the position of the rib plate 30 on the side plate 10, and the method steps of pressing the rib plate 30 on the side plate 10 include:

先将筋板30放在侧板10上;然后动作一筋板快夹组件6的肘夹71,使得该筋板快夹组件6的水平压杆61的定位销62虚嵌在筋板30的一定位孔内;再动作另一筋板快夹组件6的肘夹71并调整筋板30,使得该筋板快夹组件6的水平压杆61的定位销62虚嵌在筋板30的另一定位孔内;最后利用两个筋板快夹组件6的两个第二压紧件63将筋板30压紧在侧板10上。First put the rib plate 30 on the side plate 10; then actuate the toggle clamp 71 of a rib plate quick-clamp assembly 6, so that the positioning pin 62 of the horizontal pressure rod 61 of the rib plate quick-clamp assembly 6 is virtually embedded in one of the rib plate 30. In the positioning hole; then actuate the elbow clamp 71 of the other rib plate quick-clamp assembly 6 and adjust the rib plate 30 so that the positioning pin 62 of the horizontal pressure rod 61 of the rib plate quick-clamp assembly 6 is virtually embedded in another position of the rib plate 30 In the hole; finally, the two second pressing members 63 of the two rib plate quick-clamp assemblies 6 are used to press the rib plate 30 on the side plate 10 .

以上所述的具体实施例,对本实用新型解决的技术问题、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本实用新型的具体实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The specific embodiments described above further describe in detail the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention, and are not intended to be used for To limit the present utility model, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

在本实用新型的描述中,需要理解的是,指示方位或位置关系的术语为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that The device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.

在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integration; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that is usually placed when the utility model product is used, only for the convenience of describing the present utility model and simplifying the description, not Indicates or implies that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms "first", "second", "third", etc. are only used to differentiate the description and should not be construed as indicating or implying relative importance.

此外,术语“水平”、“竖直”、“悬垂”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。Furthermore, the terms "horizontal", "vertical", "overhanging" etc. do not imply that a component is required to be absolutely horizontal or overhang, but rather may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", it does not mean that the structure must be completely horizontal, but can be slightly inclined.

在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之上或之下可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征之上、上方和上面包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征之下、下方和下面包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, the first feature above or below the second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact Rather, they are contacted by additional features between them. Also, the first feature being above, above and above the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is below, below and below the second feature includes the first feature is directly below and diagonally below the second feature, or simply means that the first feature level is smaller than the second feature.

Claims (8)

1.一种环网柜侧板焊接工装,用于在侧板(10)上焊接支架(20)和筋板(30),其特征在于,1. A ring main unit side panel welding tool for welding a bracket (20) and a rib panel (30) on the side panel (10), characterized in that, 它包括:it includes: 底座(1),所述底座(1)上固定有至少一个用于支撑侧板(10)的支撑板(2);a base (1), on which at least one supporting plate (2) for supporting the side plate (10) is fixed; 用于对支撑板(2)上的侧板(10)进行限位的侧板定位机构;a side plate positioning mechanism for limiting the position of the side plate (10) on the support plate (2); 用于限定支架(20)在侧板(10)上的位置、并将支架(20)压紧在侧板(10)上的支架快夹组件(5);A bracket quick-clamp assembly (5) for defining the position of the bracket (20) on the side plate (10) and pressing the bracket (20) on the side plate (10); 用于限定筋板(30)在侧板(10)上的位置、并将筋板(30)压紧在侧板(10)上的筋板快夹机构。A rib plate quick-clamping mechanism for defining the position of the rib plate (30) on the side plate (10) and pressing the rib plate (30) on the side plate (10). 2.根据权利要求1所述的环网柜侧板焊接工装,其特征在于,2. ring main unit side plate welding tooling according to claim 1, is characterized in that, 所述侧板定位机构包括两个定位组件,每个定位组件作用于侧板(10)的一对对边,所述定位组件包括:The side plate positioning mechanism includes two positioning assemblies, each of which acts on a pair of opposite sides of the side plate (10), and the positioning assemblies include: 挡块组,所述挡块组包括至少一个固定在底座(1)上的挡块(3),所述挡块(3)用于与侧板(10)的一对对边中的一个边相抵接;A block group, the block group comprising at least one block (3) fixed on the base (1), the block (3) being used for one side of the pair of opposite sides of the side plate (10) abut; 气缸组,所述气缸组包括至少一个缸体固定在底座(1)上的气缸(4),所述气缸(4)用于在其气缸杆伸出时推动侧板(10)的一对对边中的另一个边以使其与挡块(3)共同夹紧侧板(10)和在其气缸杆缩回时松开侧板(10)。A cylinder group, the cylinder group comprises at least one cylinder (4) whose cylinder body is fixed on the base (1), the cylinder (4) is used to push the pair of pairs of side plates (10) when the cylinder rods thereof are extended the other of the sides so that it cooperates with the stopper (3) to clamp the side plate (10) and release the side plate (10) when its cylinder rod is retracted. 3.根据权利要求1所述的环网柜侧板焊接工装,其特征在于,3. ring main unit side plate welding tooling according to claim 1, is characterized in that, 所述支架快夹组件(5)包括:The bracket quick-clamp assembly (5) includes: 定位板(51),其自由端设有用于卡装支架(20)的U型开口;the positioning plate (51), the free end of which is provided with a U-shaped opening for clamping the bracket (20); 与所述定位板(51)相连、且用于驱动所述定位板(51)旋转至水平状态的第一旋转驱动机构;a first rotational driving mechanism connected to the positioning plate (51) and used for driving the positioning plate (51) to rotate to a horizontal state; 连接在定位板(51)上、并在定位板(51)旋转至水平状态时用于用于将定位板(51)上卡装的支架(20)压紧在侧板(10)上的第一压紧件(52);Connected to the positioning plate (51) and used for pressing the bracket (20) clamped on the positioning plate (51) to the side plate (10) when the positioning plate (51) is rotated to a horizontal state a pressing piece (52); 和/或所述筋板快夹机构包括两个相对设置的筋板快夹组件(6),筋板快夹组件(6)包括:And/or the rib plate quick-clamping mechanism includes two rib-plate quick-clamp assemblies (6) arranged opposite to each other, and the rib-plate quick-clamp assembly (6) includes: 水平压杆(61),其自由端设置有用于嵌进筋板(30)的定位孔内以限定筋板(30)的位置的定位销(62);a horizontal pressing rod (61), the free end of which is provided with a positioning pin (62) for being embedded in the positioning hole of the rib plate (30) to define the position of the rib plate (30); 与所述水平压杆(61)相连、且用于驱动所述水平压杆(61)旋转至水平状态的第二旋转驱动机构;a second rotational driving mechanism connected to the horizontal pressing rod (61) and used for driving the horizontal pressing rod (61) to rotate to a horizontal state; 连接在水平压杆(61)上、并在水平压杆(61)旋转至水平状态时用于将筋板(30)压紧在侧板(10)上的第二压紧件(63)。A second pressing member (63) connected to the horizontal pressing rod (61) and used for pressing the rib plate (30) on the side plate (10) when the horizontal pressing rod (61) is rotated to a horizontal state. 4.根据权利要求3所述的环网柜侧板焊接工装,其特征在于,4. ring main unit side plate welding tooling according to claim 3, is characterized in that, 所述第一旋转驱动机构和/或第二旋转驱动机构包括:The first rotational drive mechanism and/or the second rotational drive mechanism include: 其基座(712)固定在底座(1)上的肘夹(71),定位件与肘夹(71)的夹爪(711)相连以随夹爪(711)转动,定位板(51)和水平压杆(61)统称为定位件;The base (712) is fixed on the elbow clamp (71) on the base (1), the positioning member is connected with the clamping claw (711) of the elbow clamp (71) to rotate with the clamping claw (711), the positioning plate (51) and The horizontal pressing rod (61) is collectively referred to as the positioning member; 固定在底座(1)上、并在定位件旋转至水平状态时用于支撑定位件的固定座(72)。The fixing base (72) is fixed on the base (1) and used to support the positioning member when the positioning member is rotated to a horizontal state. 5.根据权利要求4所述的环网柜侧板焊接工装,其特征在于,5. The ring main unit side plate welding tooling according to claim 4, is characterized in that, 所述定位件滑配在夹爪(711)上,在定位件和夹爪(711)之间设置有在定位件滑配到合适位置时用于锁定所述定位件的位置的锁定机构。The positioning member is slidably fitted on the clamping claw (711), and a locking mechanism for locking the position of the positioning member is provided between the positioning member and the clamping claw (711) when the positioning member is slidably fitted to a proper position. 6.根据权利要求5所述的环网柜侧板焊接工装,其特征在于,6. The ring main unit side plate welding tooling according to claim 5, is characterized in that, 定位件上装配有呈水平状的销(73),固定座(72)上设置有与所述销(73)的转动轨迹相配合的弧形槽(74),在定位件转动的过程中,销(73)在弧形槽(74)内滑动,在所述销(73)滑动到弧形槽(74)的底部时,所述定位件呈水平状态。A horizontal pin (73) is assembled on the positioning member, and an arc-shaped groove (74) matched with the rotation track of the pin (73) is arranged on the fixing seat (72). During the rotation of the positioning member, The pin (73) slides in the arc-shaped groove (74), and when the pin (73) slides to the bottom of the arc-shaped groove (74), the positioning member is in a horizontal state. 7.根据权利要求根据权利要求3所述的环网柜侧板焊接工装,其特征在于,7. The ring main unit side plate welding tool according to claim 3, characterized in that, 第一压紧件(52)和/或第二压紧件(63)包括螺纹连接在定位件上的螺栓,所述螺栓的下端部伸出定位件,以便通过旋转螺栓以调整螺栓下端部的伸出长度以调整压紧力;其中,定位板(51)和水平压杆(61)统称为定位件。The first pressing member (52) and/or the second pressing member (63) comprise bolts threaded on the positioning member, the lower ends of the bolts protrude from the positioning members, so that the lower ends of the bolts can be adjusted by rotating the bolts. Extend the length to adjust the pressing force; wherein, the positioning plate (51) and the horizontal pressing rod (61) are collectively referred to as positioning pieces. 8.根据权利要求3所述的环网柜侧板焊接工装,其特征在于,8. The ring main unit side panel welding tool according to claim 3, wherein 在定位板(51)处于水平状态时,所述定位板(51)的设置有U型开口的部分的下表面与侧板(10)的上表面之间留置有间隙。When the positioning plate (51) is in a horizontal state, a gap is left between the lower surface of the portion of the positioning plate (51) provided with the U-shaped opening and the upper surface of the side plate (10).
CN202020425437.0U 2020-03-27 2020-03-27 Welding tool for side plate of ring main unit Active CN212145114U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111250918A (en) * 2020-03-27 2020-06-09 常州博瑞电力自动化设备有限公司 Ring main unit side plate welding tool and using method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111250918A (en) * 2020-03-27 2020-06-09 常州博瑞电力自动化设备有限公司 Ring main unit side plate welding tool and using method thereof
CN111250918B (en) * 2020-03-27 2024-05-28 常州博瑞电力自动化设备有限公司 Ring main unit side plate welding tool and its use method

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