CN212128004U - A uniformly heated farmyard manure fermentation tank - Google Patents
A uniformly heated farmyard manure fermentation tank Download PDFInfo
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- CN212128004U CN212128004U CN202020505946.4U CN202020505946U CN212128004U CN 212128004 U CN212128004 U CN 212128004U CN 202020505946 U CN202020505946 U CN 202020505946U CN 212128004 U CN212128004 U CN 212128004U
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- 238000000855 fermentation Methods 0.000 title claims abstract description 22
- 230000004151 fermentation Effects 0.000 title claims abstract description 22
- 210000003608 fece Anatomy 0.000 title claims abstract description 15
- 239000010871 livestock manure Substances 0.000 title claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 85
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 50
- 238000005485 electric heating Methods 0.000 claims abstract description 14
- 238000005096 rolling process Methods 0.000 claims abstract description 8
- 238000003466 welding Methods 0.000 claims abstract description 4
- 238000007599 discharging Methods 0.000 claims abstract description 3
- 239000003337 fertilizer Substances 0.000 abstract description 17
- 230000000694 effects Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
一种受热均匀的农家肥发酵罐,包括罐体、电加热丝和电动机,所述罐体的顶端和底端分别设置有进料口和出料口,且罐体的壁体内设置有呈螺旋状的电加热丝,并且罐体内部设置有搅拌轴,所述罐体的顶端壁体螺栓固定有电动机,且罐体的外壁上焊接连接有水箱,所述水箱的外壁上连接有进水口,且水箱的底端壁体通过蒸汽进管与搅拌轴相连接,所述搅拌轴的顶端贯穿罐体壁体并与罐体之间为滚动轴承活动连接,且搅拌轴上设置有搅拌叶,所述搅拌轴的底端与连接柱焊接连接。该受热均匀的农家肥发酵罐,搅拌轴和搅拌叶在对肥料进行搅拌时,可以对肥料加热,这样确保肥料受热充分,保证发酵效果。
A uniformly heated farmyard manure fermentation tank includes a tank body, an electric heating wire and an electric motor, the top and bottom ends of the tank body are respectively provided with a feeding port and a discharging port, and the wall of the tank body is provided with a spiral shape. An electric heating wire in the shape of an electric heating wire, and a stirring shaft is arranged inside the tank body, the top wall of the tank body is bolted with a motor, and the outer wall of the tank body is welded and connected with a water tank, and the outer wall of the water tank is connected with a water inlet, And the bottom end wall of the water tank is connected with the stirring shaft through the steam inlet pipe, the top of the stirring shaft penetrates the tank body wall and is movably connected with the tank body by a rolling bearing, and the stirring shaft is provided with stirring blades. The bottom end of the stirring shaft is connected with the connecting column by welding. The uniformly heated farmyard manure fermentation tank, the stirring shaft and the stirring blade can heat the fertilizer when the fertilizer is stirred, so as to ensure that the fertilizer is fully heated and the fermentation effect is ensured.
Description
技术领域technical field
本实用新型涉及肥料加工技术领域,具体为一种受热均匀的农家肥发酵罐。The utility model relates to the technical field of fertilizer processing, in particular to an evenly heated farmyard manure fermentation tank.
背景技术Background technique
目前农家肥在发酵时,需要对肥料进行加热,目前的加热方式,都是在发酵罐的壁体内加装电热丝,这样电热丝通过发酵罐壁体对内部肥料进行加热,但这种方式,不仅加热不均匀,不利于发酵,而且热量容易流失,能源消耗大,实用性不强,不能满足人们的使用需求,鉴于以上现有技术中存在的缺陷,有必要将其进一步改进,使其更具备实用性,才能符合实际使用情况。At present, during the fermentation of farmyard manure, the fertilizer needs to be heated. The current heating method is to install electric heating wires in the wall of the fermentation tank, so that the electric heating wire heats the internal fertilizer through the wall of the fermentation tank, but this method, Not only is the heating uneven, which is not conducive to fermentation, but also the heat is easily lost, the energy consumption is large, and the practicability is not strong, which cannot meet the needs of people. Only with practicality can it meet the actual use situation.
实用新型内容Utility model content
本实用新型的目的是:提供一种受热均匀的农家肥发酵罐,以解决上述背景技术中提出的不仅加热不均匀,不利于发酵,而且热量容易流失,能源消耗大,实用性不强的问题。The purpose of this utility model is to: provide a kind of farmyard manure fermentation tank which is heated evenly, to solve the problems of not only uneven heating, unfavorable fermentation, but also heat loss, large energy consumption and low practicability proposed in the above-mentioned background technology .
本实用新型的技术方案是:一种受热均匀的农家肥发酵罐,包括罐体、电加热丝和电动机,所述罐体的顶端和底端分别设置有进料口和出料口,且罐体的壁体内设置有呈螺旋状的电加热丝,并且罐体内部设置有搅拌轴,所述罐体的顶端壁体螺栓固定有电动机,且罐体的外壁上焊接连接有水箱,所述水箱的外壁上连接有进水口,且水箱的底端壁体通过蒸汽进管与搅拌轴相连接,所述搅拌轴的顶端贯穿罐体壁体并与罐体之间为滚动轴承活动连接,且搅拌轴上设置有搅拌叶,所述搅拌轴的底端与连接柱焊接连接,且搅拌轴的顶端插入至固定盒内并与固定盒壁体之间为滚动轴承活动连接,所述电动机的输出轴上与搅拌轴上均焊接连接有相啮合的第一齿轮,且电动机的输出轴上与竖杆上均焊接连接有相啮合的第二齿轮,所述固定盒的外壁通过竖板与罐体之间焊接连接,所述竖杆底端插入至固定盒内并与固定盒壁体之间为滚动轴承活动连接,且位于固定盒内的竖杆上销轴固定有叶片,所述连接柱与连接管焊接连接并相连通,且连接管贯穿罐体插入至水箱内,所述连接管与罐体之间为焊接连接,且插入至水箱内的连接管上法兰连接有单向阀。The technical scheme of the utility model is as follows: a uniformly heated farmyard manure fermentation tank, comprising a tank body, an electric heating wire and a motor; A spiral electric heating wire is arranged in the wall of the tank, and a stirring shaft is arranged inside the tank. The top wall of the tank is bolted with a motor, and the outer wall of the tank is welded and connected with a water tank. The outer wall of the tank is connected with a water inlet, and the bottom end wall of the water tank is connected with the stirring shaft through the steam inlet pipe. A stirring blade is arranged on it, and the bottom end of the stirring shaft is connected with the connecting column by welding, and the top end of the stirring shaft is inserted into the fixed box and is movably connected with the wall of the fixed box by a rolling bearing. The mixing shafts are welded with meshed first gears, and the output shaft of the motor and the vertical rods are welded and connected with meshed second gears, and the outer wall of the fixed box is welded between the vertical plate and the tank body. The bottom end of the vertical rod is inserted into the fixed box and is movably connected with the wall of the fixed box by a rolling bearing, and the pin shaft of the vertical rod in the fixed box is fixed with a blade, and the connecting column and the connecting pipe are welded and connected The connecting pipes are inserted into the water tank through the tank body, the connecting pipes and the tank are welded and connected, and the flanges of the connecting pipes inserted into the water tank are connected with a one-way valve.
优选的,所述水箱的横截面呈圆环状结构,且水箱的内圆壁体呈开口状。Preferably, the cross section of the water tank is in a circular structure, and the inner circular wall of the water tank is in the shape of an opening.
优选的,所述搅拌轴呈顶端和底端均为开口状的圆管状,搅拌叶呈中空状结构,且搅拌叶面向搅拌轴一端呈开口状,并且搅拌叶插入至搅拌轴内并与搅拌轴焊接连接。Preferably, the stirring shaft is in the shape of a circular tube with an open top and a bottom end, the stirring blade is in a hollow structure, and the stirring blade is open at one end facing the stirring shaft, and the stirring blade is inserted into the stirring shaft and is connected with the stirring shaft. Solder connection.
优选的,所述固定盒呈空心状的方形体结构,且固定盒的顶面呈多孔状结构。Preferably, the fixing box has a hollow square structure, and the top surface of the fixing box has a porous structure.
优选的,所述连接柱呈空心的圆柱形结构,且连接柱与搅拌轴底端相连通。Preferably, the connecting column has a hollow cylindrical structure, and the connecting column communicates with the bottom end of the stirring shaft.
优选的,所述连接管关于连接柱对称设置,且连接管与连接柱相连接的一端内径小于另一端内径。Preferably, the connecting pipe is symmetrically arranged with respect to the connecting column, and the inner diameter of one end of the connecting pipe connected to the connecting column is smaller than the inner diameter of the other end.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1.该受热均匀的农家肥发酵罐设置有搅拌轴和搅拌叶,这样可以对罐体内部的肥料搅拌均匀,使得肥料受热均匀;同时在罐体外部加装有水箱,这样罐体表面的热量不会散发掉,而是可以对水进行加热,当水加热沸腾后,会产生水蒸气,水蒸气进入到搅拌轴和搅拌叶内,可以对搅拌轴和搅拌叶进行加热,这样搅拌轴和搅拌叶在对肥料进行搅拌时,可以对肥料加热,这样确保肥料受热充分,保证发酵效果;1. The uniformly heated farmyard manure fermentation tank is provided with a stirring shaft and a stirring blade, so that the fertilizer inside the tank can be stirred evenly, so that the fertilizer can be heated evenly; It will not be emitted, but can heat the water. When the water is heated and boiled, water vapor will be generated, and the water vapor will enter the stirring shaft and stirring blade, and the stirring shaft and stirring blade can be heated, so that the stirring shaft and stirring blade can be heated. When the leaves are stirring the fertilizer, the fertilizer can be heated, so as to ensure that the fertilizer is fully heated and the fermentation effect is ensured;
2.水箱的设置,不仅可以避免罐体表面的热量流失,而且可以利用其表面热量再次对肥料进行加热,减少能源消耗,实用性强。2. The setting of the water tank can not only avoid the loss of heat on the surface of the tank, but also use its surface heat to heat the fertilizer again, reducing energy consumption and having strong practicability.
附图说明Description of drawings
图1是本实用新型内部正视结构示意图;Fig. 1 is the internal frontal structure schematic diagram of the present utility model;
图2是本实用新型外壁侧视结构示意图;Fig. 2 is the side view structure schematic diagram of the outer wall of the present utility model;
图3是本实用新型搅拌轴和搅拌叶正视纵剖结构示意图;FIG. 3 is a schematic view of the vertical cross-sectional structure of the stirring shaft and stirring blade of the present invention;
图4是本实用新型图1中A点放大结构示意图。FIG. 4 is a schematic view of the enlarged structure of point A in FIG. 1 of the present invention.
图中:1、罐体,2、电加热丝,3、水箱,4、电动机,5、搅拌轴,6、搅拌叶,7、第一齿轮,8、第二齿轮,9、蒸汽进管,10、固定盒,11、竖杆,12、叶片,13、竖板,14、连接柱,15、连接管。In the picture: 1. Tank body, 2. Electric heating wire, 3. Water tank, 4. Electric motor, 5. Stirring shaft, 6. Stirring blade, 7. First gear, 8. Second gear, 9. Steam inlet pipe, 10, fixed box, 11, vertical rod, 12, blade, 13, vertical plate, 14, connecting column, 15, connecting pipe.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,一种受热均匀的农家肥发酵罐,包括罐体1、电加热丝2和电动机4,罐体1的顶端和底端分别设置有进料口和出料口,且罐体1的壁体内设置有呈螺旋状的电加热丝2,并且罐体1内部设置有搅拌轴5,罐体1的顶端壁体螺栓固定有电动机4,且罐体1的外壁上焊接连接有水箱3,水箱3的外壁上连接有进水口,且水箱3的底端壁体通过蒸汽进管9与搅拌轴5相连接,搅拌轴5的顶端贯穿罐体1壁体并与罐体1之间为滚动轴承活动连接,且搅拌轴5上设置有搅拌叶6,搅拌轴5的底端与连接柱14焊接连接,且搅拌轴5的顶端插入至固定盒10内并与固定盒10壁体之间为滚动轴承活动连接,电动机4的输出轴上与搅拌轴5上均焊接连接有相啮合的第一齿轮7,且电动机4的输出轴上与竖杆11上均焊接连接有相啮合的第二齿轮8,固定盒10的外壁通过竖板13与罐体1之间焊接连接,竖杆11底端插入至固定盒10内并与固定盒10壁体之间为滚动轴承活动连接,且位于固定盒10内的竖杆11上销轴固定有叶片12,连接柱14与连接管15焊接连接并相连通,且连接管15贯穿罐体1插入至水箱3内,连接管15与罐体1之间为焊接连接,且插入至水箱3内的连接管15上法兰连接有单向阀,单向阀的设计,避免水箱3内的水倒流至连接管15内。Please refer to Fig. 1-4, a farmyard manure fermentation tank with uniform heating includes a
水箱3的横截面呈圆环状结构,且水箱3的内圆壁体呈开口状,这样水箱3内的水可以直接与罐体1的外壁接触,这样可以直接吸收罐体1表面的热量,热量利用充分。The cross-section of the
搅拌轴5呈顶端和底端均为开口状的圆管状,搅拌叶6呈中空状结构,且搅拌叶6面向搅拌轴5一端呈开口状,并且搅拌叶6插入至搅拌轴5内并与搅拌轴5焊接连接,这样蒸汽进入搅拌轴5内后,可以在搅拌轴5和搅拌叶6内流动,进而可以进行热传导,使得搅拌轴5和搅拌叶6温度上升,这样搅拌轴5和搅拌叶6在肥料搅拌时,可以对肥料进行加热,确保肥料受热均匀。The stirring
固定盒10呈空心状的方形体结构,且固定盒10的顶面呈多孔状结构,这样当叶片12转动,可以将外界空气吸入至固定盒10内,进而可以形成向下流动的气流,气流可以带动搅拌轴5内的蒸汽向下流动。The
连接柱14呈空心的圆柱形结构,且连接柱14与搅拌轴5底端相连通,搅拌轴5内的整体最后流向至连接柱14内时,连接柱14为镀锌钢管,这样可以将蒸汽变成冷凝水,冷凝水通过连接管15可以流入至水箱3内进行循环利用。The connecting
连接管15关于连接柱14对称设置,且连接管15与连接柱14相连接的一端内径小于另一端内径,这样连接管15的内壁可以形成一个倾斜的角度,使得连接柱14内的冷凝水可以快速通过连接管15倒入至水箱3内,结构合理。The connecting
工作原理:使用时,通过进料口将肥料倒入至罐体1内,通过进水口向水箱3内倒入适量的水,将电动机4和电加热丝2接入电源并驱动运行,电加热丝2产生热量并传递给罐体1壁体,进而可以对罐体1内的肥料进行加热,电动机4通过第一齿轮7可以在搅拌轴5转动,搅拌轴5配合搅拌叶6可以对物料充分搅拌,使得物料受热均匀;Working principle: When in use, pour the fertilizer into the
罐体1壁体上的部分热量会传递给水箱3内的水,水箱3内的水加热至沸腾后会产生水蒸气,蒸汽通过蒸汽进管9进入至搅拌轴5内,与此同时,电动机4通过第二齿轮8带动竖杆11转动,竖杆11带动叶片12产生向下的气流,这样可以迫使整体在搅拌轴5内向下流动,蒸汽在流动时,可以对搅拌轴5和搅拌叶6转动,这样搅拌轴5和搅拌叶6在搅拌物料时,可以对罐体1内部的物料进行,进一步提高了物料受热效果,保证物料发酵效果。Part of the heat on the wall of the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115724694A (en) * | 2022-10-31 | 2023-03-03 | 南京宁粮环保集团有限公司 | A kind of bio-organic fertilizer preparation device and preparation method thereof |
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Cited By (1)
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| CN115724694A (en) * | 2022-10-31 | 2023-03-03 | 南京宁粮环保集团有限公司 | A kind of bio-organic fertilizer preparation device and preparation method thereof |
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