CN212126455U - Continuous-mining and continuous-transporting cooperative conveying system - Google Patents

Continuous-mining and continuous-transporting cooperative conveying system Download PDF

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Publication number
CN212126455U
CN212126455U CN202020422313.7U CN202020422313U CN212126455U CN 212126455 U CN212126455 U CN 212126455U CN 202020422313 U CN202020422313 U CN 202020422313U CN 212126455 U CN212126455 U CN 212126455U
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frame
supporting
continuous
crawler
belt
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李志海
张媛
贾祥辉
王旭东
高晓明
孙长征
任帅
常欣
李守一
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Libo Heavy Machine Technology Co Ltd
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Libo Heavy Machine Technology Co Ltd
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Abstract

A continuous mining and continuous transportation cooperative conveying system comprises a multi-joint transfer system drawn by a crawler-type tractor tail buffer device and a continuous telescopic carrier system drawn by a crawler-type tractor tail device; the multi-joint transfer system is in lap joint with the continuous telescopic carrying system in a riding mode, and the speed-adjustable driving tensioning and remote-control self-locking device and part of the multi-joint transfer machine body in the multi-joint transfer system are always positioned in a bearing track of a sectional wheel type rail car in the continuous telescopic carrying system. The utility model discloses a track power traction mode realizes that the afterbody removes, and the respective fuselage of pulling removes thereupon, has realized the autonomic real-time movement of many joints transportation system and continuous flexible carrier system, realizes unmanned exploitation process in the continuous transportation and unmanned remote control and the full automatic operation between tunnelling working face to the main tunnel, has alleviateed workman's amount of labour, has also improved the security in the pit of colliery simultaneously greatly.

Description

Continuous-mining and continuous-transporting cooperative conveying system
Technical Field
The utility model relates to a colliery is tunnelling in the pit and is transported technical field, especially relates to a continuous production and continuous transportation are conveying system in coordination.
Background
Along with the rapid development of automation and intellectualization of coal mines, the flexible and movable reversed loader and the carrying conveyor are more and more widely applied to a matched conveying system after tunneling, the moving distance and flexibility of the reversed loader, the moving flexibility of the tail of the carrying conveyor and the length of a storage belt directly influence the tunneling distance and efficiency of the mining all-in-one machine, and further the production capacity and efficiency of a coal face are determined to a great extent.
The working mode of the mining working face commonly used at present is that the mining integrated machine, the reversed loader and the crossheading belt conveyor are sequentially overlapped and matched with each other. The reversed loader after the mining all-in-one machine mostly adopts a scraper conveyor or a cantilever lapping truss type transfer conveyor; the components of the scraper conveyor are heavy, time and labor are wasted in carrying and installation, the running resistance of the scraper conveyor is large, the noise is large, the consumed power is large, and the electric energy loss is serious; cantilever overlap joint truss-like transport conveyer afterbody and the connection of encorbelmenting of mining all-in-one, fuselage section part is encorbelmented, because receive the section bar and bear the holding power restriction, 36 meters of maximum length, and the freight volume is less, can't satisfy the all-in-one large distance of mining and tunnelling requirement, and truss occupation space is big, the single section weight is big, narrow and small space installation transport in the pit of being not convenient for, and above-mentioned two kinds of elevating conveyor all can't realize the autonomous movement of whole belt feeder, all need artificially or external force traction can realize removing.
With the overlapping crossheading belt conveyor tail of elevating conveyor needs to remove along with the propulsion of working face often, and the crossheading tail removal mode that is comparatively commonly used at present mainly has two kinds: one mode is to move the tail by a manual mode, and the mode has the disadvantages of complex construction process, multiple links, large workload of dismantling and installing, multiple unsafe factors, easy deviation of the adhesive tape and long construction time, and directly influences the normal production of the fully mechanized coal mining face. The other type is that the self-moving tail is adopted, and the tail part is moved through a complex hydraulic device, so that the device has the advantages of large volume, large dead weight, complex control system, large installation and maintenance workload, low moving speed and the like, and the working efficiency of the fully mechanized coal face is also influenced. Tradition cisoid belt feeder stores up device tow frame and adopts the tow car structure, and whole tow car weight is supported by bottom wheel frame, therefore tow car weight receives the restriction, and the tow car height is shorter, and the sticky tape number of piles that can the bearing is less, causes to store up to take length and receives the restriction, and general cisoid conveyor stores up takes length about 200 meters, stores up to take length shorter, can't satisfy the requirement of high-efficient tunnelling in the pit.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a link to adopt and transport in coordination conveying system, this conveying system comprises two major parts of many joints transportation system and continuous flexible carrier system, and every part all can realize independently nimble removal, can in time follow the removal along with the tunnelling of excavating the all-in-one, and entire system simple structure, convenient operation, operation safe and reliable, maintenance work load are little, can effectively improve the work efficiency of colliery underground excavation working face.
The purpose of the utility model is realized like this: a continuous mining and continuous transportation cooperative conveying system is characterized in that: the multi-joint transport system is composed of a multi-joint transport system with a crawler-type tractor tail buffer device for traction and a continuous telescopic carrier system with a crawler-type tractor tail device for traction; the multi-joint transfer system is in lap joint with the continuous telescopic carrying system in a riding mode, and the speed-adjustable driving tensioning and remote-control self-locking device and part of the multi-joint transfer machine body in the multi-joint transfer system are always positioned in a bearing track of a sectional wheel type rail car in the continuous telescopic carrying system.
The purpose of the utility model can also be realized like this: the multi-joint transfer system consists of a receiving hopper, a crawler-type tail buffer device, a multi-joint transfer machine body and a speed-adjustable driving tensioning and remote-control self-locking device; the receiving hopper is arranged on the crawler-type tail buffer device and plays the roles of storing and guiding materials; the crawler-type tail buffer device is positioned at the tail part of the multi-joint transfer system and plays roles in traction and buffering material impact; the multi-joint transfer machine body is connected with the crawler-type tail buffer device through a pin shaft and moves along with the crawler-type tail buffer device; the adjustable-speed driving tensioning and remote-control self-locking device is positioned at the head of the multi-joint transfer system and connected with the multi-joint transfer machine body through a pin shaft, so that the functions of driving the adhesive tape to rotate, tensioning the adhesive tape and remotely controlling and self-locking the multi-joint transfer system are achieved; the whole multi-joint transfer system can move back and forth under the traction of the crawler-type tail buffer device.
The crawler-type machine tail buffer device in the multi-joint transfer system consists of a hydraulic motor, a crawler chassis assembly device, a machine tail direction-changing drum, an upper buffer carrier roller group, a lower flat carrier roller group and a receiving hopper support; the crawler chassis assembly device consists of a driving wheel, a supporting wheel, a guide wheel, a towing belt wheel, a crawler and a supporting frame; the driving wheels are arranged on two sides of the front end of the supporting frame and play a role in driving the caterpillar track to rotate; the supporting wheels are arranged on two sides of the rear end of the supporting frame and play a role in supporting the crawler belt; the guide wheels are uniformly distributed on the lower cross beam of the support frame and play a role in guiding when the crawler belt rotates; the supporting belt wheel is arranged at the upper cross beam of the supporting frame and plays a role of supporting the upper crawler belt; the crawler belt is wound on the driving wheel and the supporting wheel to form a closed loop; the hydraulic motor is arranged on the driving wheel and provides power for the driving wheel; the tail turnabout drum is arranged in the middle of the front end of the support frame and is fixed through a bolt; the upper buffer carrier roller group is arranged in the middle of the upper cross beam of the support frame and plays a role in buffering material impact; the lower flat carrier roller group is arranged in the middle of the lower cross beam of the support frame and plays a role of bearing the lower adhesive tape; the receiving hopper support is arranged on the upper cross beam of the support frame and fixed by bolts, and plays a role in supporting and receiving the hopper.
The multi-joint transfer machine body in the multi-joint transfer system is formed by hinging a plurality of modular joint units through pin shafts, and each modular joint unit is formed by an upper carrier roller group, a lower flat carrier roller group, a walking wheel and a joint unit frame; the upper carrier roller group is arranged on the upper surface of the cross beam of the joint unit frame and fixed by bolts, and plays a role in bearing adhesive tapes and materials; the lower flat carrier roller group is arranged below the joint unit frame beam and fixed through bolts to play a role in bearing a lower adhesive tape; the walking wheels are arranged in clamping grooves at the bottoms of the two ends of the joint unit frame and are fixed through clamping plates and bolts, and the walking wheels play a role in supporting and walking.
The speed-adjustable driving tensioning and remote-controllable self-locking device in the multi-joint transfer system consists of a speed-adjustable driving tensioning device, a bidirectional supporting locking device and an integral frame, wherein the speed-adjustable driving tensioning device is arranged on an upper cross beam and a lower cross beam of the integral frame; the bidirectional supporting locking device is arranged in U-shaped clamping grooves on two sides of the integral frame and is fixed through a baffle and a bolt.
The speed-adjustable driving tensioning device consists of a permanent magnet driving roller, a tensioning sliding frame, a steel wire rope, a pulley block, a tensioning oil cylinder and a tensioning oil cylinder support; a permanent magnet driving roller in the speed-adjustable driving tensioning device is arranged on the tensioning sliding frame and is fixed by a bolt; the tensioning sliding frame is arranged on the lower cross beam of the integral frame; the tensioning oil cylinder support is arranged on the upper cross beam of the integral frame and is fixed through a bolt; the tensioning oil cylinder is arranged on the tensioning oil cylinder support; the pulley block is arranged at one end of the integral frame, which is far away from the tensioning oil cylinder, and is fixed through a bolt; one end of the steel wire rope is fixed on the tensioning sliding frame through the rope clamp and then passes through the pulley block, and the other end of the steel wire rope is fixed at the front end of the piston of the tensioning oil cylinder through the rope clamp.
The bidirectional supporting and locking device consists of a tooth-shaped occlusion mechanism, a supporting base, a supporting oil cylinder and a limiting pin; a supporting oil cylinder in the bidirectional supporting and locking device is vertically arranged in a U-shaped clamping groove on the integral frame and is fixed through a baffle and a bolt; the supporting oil cylinder is a bidirectional telescopic mechanism, a positioning flange is welded on the cylinder body, a thread is processed at the end part of the piston rod, and the toothed meshing mechanism and the supporting base are in threaded connection with the toothed meshing mechanism; the toothed meshing mechanism is arranged at the upper end of an upper piston rod of the supporting oil cylinder; the supporting base is arranged at the bottom of a lower piston rod of the supporting oil cylinder; the spacer pin passes the trompil on U type cardboard and the support cylinder flange simultaneously, prevents that the support cylinder is rotatory.
The continuous telescopic carrying system consists of a crawler-type tractor tail device, a sectional wheel type rail car, an adjustable ground inserting machine body, a hydraulic belt coiling device, an adjustable speed belt coiling and uncoiling and storing device and an adjustable speed driving and unloading integrated device; the crawler-type tractor tail device is positioned at the tail part of the continuous telescopic carrying system and plays a role in dragging the sectional wheel type rail car to move back and forth; the sectional wheel type rail car is positioned in front of the crawler type tractor tail device and is connected with the crawler type tractor tail device through a pin shaft; the adjustable floor inserting machine body is uniformly arranged in front of the segmental wheel type rail car when the crawler type tractor tail device moves backwards, and plays a role in bearing rubber belts and materials; the speed-adjustable driving and unloading integrated device is positioned at the head of the continuous telescopic carrying system and plays a role in driving the adhesive tape to rotate and unloading materials; the speed-adjustable belt retracting and storing device is arranged behind the speed-adjustable driving and unloading integrated device at the head and connected with the speed-adjustable driving and unloading integrated device through bolts, and plays a role in storing and tensioning the adhesive tape; the hydraulic tape coiling device is arranged behind the speed-adjustable tape coiling and uncoiling and storing device, so that the installation and the collection of the adhesive tape are convenient.
The tail device of the crawler-type tractor in the continuous telescopic carrying system consists of a climbing guide mechanism and a crawler traveling mechanism, and the two parts are hinged through a pin shaft.
The climbing guide mechanism consists of a movable supporting wheel, a slope guide rail, a supporting frame I and an unequal-diameter opening guide rail; the movable supporting wheel is arranged in a clamping groove below the tail part of the supporting frame I and is fixed by a baffle and a bolt; the slope guide rail is welded above the support frame I; the unequal-diameter opening guide rail is arranged at the tail part of the support frame I and is hinged through a pin shaft.
The crawler traveling mechanism consists of a hydraulic motor, a crawler device, a crawler supporting frame, an electric roller, a horizontal guide rail and a supporting frame II; the crawler devices are arranged at two ends of the crawler supporting frame; the crawler support frame is welded below the support frame II; the horizontal guide rail is welded above the support frame II; the electric roller is arranged on the frame of the support frame II and is fixed through a bolt.
The sectional wheel type rail car in the continuous telescopic carrying system comprises a bearing rail, a bearing frame, rail car traveling wheels, a rail car upper carrier roller group, a lower carrier roller, an upper carrier roller frame lapping beam, a lower carrier roller frame lapping beam and a connecting cross beam; the lower carrier roller frame lap beam, the bearing beam and the bearing track are welded to form a single-side frame, and the single-side frame is welded into an integral frame in an inverted trapezoid shape in parallel through a connecting cross beam; the top of the unilateral frame is provided with a bearing track which provides bearing limit for a multi-joint transfer machine body in a multi-joint transfer system, an adjustable speed drive tensioning device and a remote control self-locking device to move; an upper carrier roller frame overlapping beam is welded on the inner side of the unilateral vehicle frame, wherein the upper carrier roller frame overlapping beam, the lower carrier roller frame overlapping beam and the bearing track are horizontally arranged in parallel, the upper carrier roller frame overlapping beam is connected with the upper carrier roller frame through a bolt, and an upper carrier roller group is installed on the upper carrier roller frame overlapping beam; the lower carrier roller frames are connected through clamping grooves in the lower carrier roller frame overlapping beams, and the lower carrier rollers are installed on the lower carrier roller frames; the rail car walking wheels are connected with the lower carrier roller frame lap beam of the unilateral frame through wheel bearings, and the rail car walking wheels are installed in the clamping grooves and fixed through clamping plates and bolts.
The bearing beam is formed by welding three steel pieces which are bilaterally symmetrical and form an angle of 45 degrees and vertical to each other in the middle, and is integrally V-shaped.
The connection length of the sectional wheeled railcar can be adjusted by increasing or decreasing the number of the railcar bodies, the sections are connected through the pin shafts, and the connection positions have proper intervals, so that the connection angle of the two sectional wheeled railcar can be adjusted within a certain range.
The adjustable floor-inserting machine body in the continuous telescopic carrying system consists of adjustable supporting legs, a loop bar, a hanging type upper carrier roller set and a lower V-shaped carrier roller set; the upper part of the adjustable supporting leg is provided with a loop bar, the loop bar is provided with an adjusting hole, and the height adjustment of the adjustable supporting leg is realized through the adjusting hole; the two ends of the hanging type upper carrier roller group are provided with hooks which are hung on the annular frame of the adjustable supporting leg; the lower V-shaped carrier roller group is fixed on the adjustable supporting leg through a pin shaft.
The speed-adjustable belt retracting and releasing and storing device in the continuous telescopic carrying system consists of a belt storing side upright post, a hydraulic winch, a bend pulley I, a tensioning trolley, a belt storing unit, a belt storing bend frame and a bend pulley II; the hydraulic winch is fixed on the belt storage side upright post and connected with the tensioning trolley through a steel wire rope, the bend pulley I is fixedly installed on the tensioning trolley through a bolt, and the bend pulley II is fixedly installed on the belt storage bend frame; the belt storage redirection frame is connected with the belt storage unit.
The belt storage unit consists of a belt supporting trolley, a belt storage middle frame, a belt storage middle upright post, a track beam, a sealing carrier roller, a rail falling prevention device and a limiting device; the belt storage direction changing frame is connected with a belt storage middle frame of the belt storage unit, and the left end of the belt storage direction changing frame is supported by a belt storage middle upright post; the storage belt middle frame is fixedly connected with a storage belt middle upright post, and the track beam is fixed on the storage belt middle upright post through a bolt; the belt storage unit is provided with a belt supporting trolley, the belt supporting trolley is provided with a plurality of groups of sealing carrier rollers, the belt supporting trolley is obliquely lapped on the track beam at an angle of 45 degrees, the belt supporting trolleys are connected through a chain, and two ends of the chain are respectively connected with a tensioning trolley and a belt storage direction changing frame.
The belt storage units are provided with a plurality of groups which are connected in sections through bolts.
The dragging trolley is also provided with a limiting device, and the limiting devices are welded on two sides of the dragging trolley to prevent the two groups of belt supporting trolleys from being too close to each other and prevent the carrier rollers from interfering with each other; the belt supporting trolley is also provided with a rail falling prevention device, the rail falling prevention device is arranged at the bottom of the belt supporting trolley and is connected with the bottom of the belt supporting trolley through a bolt, and wheels of the belt supporting trolley are prevented from falling.
The hydraulic tape coiling device in the continuous telescopic carrying system consists of a hydraulic motor, a tape coiling shaft, a tape coiling bracket, a revolving body, a chassis, a hydraulic tape coiling deviation prevention device, a hydraulic cylinder I and a hydraulic cylinder II; the hydraulic motor is arranged on the tape winding support and fixed through a bolt to play a role in driving the tape winding shaft to rotate; one end of the tape winding shaft is inserted into the shaft hole of the tape winding bracket, and the other end of the tape winding shaft is connected with the hydraulic motor through a bolt and used for winding the adhesive tape; the tape coiling bracket is arranged on the revolving body and fixed through a bolt; the revolving body is inserted into a shaft which is vertical to the chassis, so that the flexible rotation is ensured; the hydraulic winding deviation prevention device is arranged on the winding bracket and is connected through a pin shaft to prevent the rubber belt from deviating; one end of the hydraulic cylinder I is arranged on the chassis and fixed through a pin shaft, and the other end of the hydraulic cylinder I is arranged on the revolving body and fixed through the pin shaft to play a role in pulling the revolving body to rotate; and one end of the hydraulic cylinder II is arranged on the revolving body and fixed through a pin, and the other end of the hydraulic cylinder II is arranged on the winding support and fixed through a pin to play a role in supporting the winding support to move up and down.
The speed-adjustable driving and unloading integrated device in the continuous telescopic carrier system consists of a permanent magnet driving roller, a bend roller, a surface increasing roller, an unloading roller, an integrated frame and an upper carrier roller group; the permanent magnet driving roller is arranged on the integrated frame oblique beam and fixed through a bolt to drive the adhesive tape to rotate; the turnabout drum is arranged on a vertical beam at the rear end of the integrated frame and is fixed through a bolt; the surface-increasing roller is arranged on a vertical beam at the front end of the integrated frame and is fixed through a bolt so as to increase the wrapping angle of the adhesive tape; the unloading rack is arranged at the front end of the integrated rack extending frame and is fixed by a bolt; the upper supporting roller groups are uniformly distributed on an upper cross beam of the integrated frame and fixed by bolts, and the upper supporting roller groups play a role in bearing an upper adhesive tape and materials.
The utility model has the advantages that:
1. the utility model discloses the creative adoption track power traction mode of many joints transportation system and continuous flexible carrier system realizes the afterbody and removes, and then the respective fuselage of pulling removes thereupon, the autonomic real-time movement of many joints transportation system and continuous flexible carrier system has been realized, realize the continuous transportation between the driving face to the main tunnel of unmanned exploitation process, and then realize unmanned remote control and full automatic operation, thoroughly changed traditional current situation of drawing the removal by manpower or mining all-in-one, also improved the security in the pit in the colliery greatly when having alleviateed workman's amount of labour.
2. The machine body parts of the multi-joint transfer system and the continuous telescopic carrying system are formed by connecting modularized joint units through a pin shaft hinge structure, so that the flexibility of the machine body is increased, and the machine body can better adapt to the underground rugged ground environment; and the walking wheels are arranged below the modular joint units, so that the movement of workers is facilitated, the labor intensity of the workers is reduced, and the quick extension of the machine body part can be realized.
3. The utility model discloses many joints transportation system and continuous flexible system of carrying all adopt the operation of motorized pulley drive sticky tape, this kind of cylinder compact structure, and occupation space is little, and the transmission moment of torsion is big, and the steady operation safety small in noise, the energy saving, more traditional motorized pulley energy-conservation about 20%, greatly reduced colliery running cost.
4. The utility model discloses the restriction of the biggest 36 meters of traditional cantilever type overlap joint truss-like elevating conveyor length has been overcome to many joint transfer system, and entire system supports by the wheel, does not have the part of encorbelmenting, can require to increase overlap joint length according to the customer, makes the all-in-one of digging dig the distance greatly increased, because each part fuselage is the structure that falls to the ground, can make freight volume greatly increased, has improved working face operating efficiency.
5. The utility model discloses two bearing structure about the continuous flexible shipper system stores up tape unit tow dolly adopts, has changed traditional tow dolly and has relied on the one-way bearing structure of lower part wheel frame, can bear more layers of sticky tape, very big promotion store up tape length, can reach 600 meters for the afterbody can remove more distance, has increased the continuous flexible shipper system service life.
Drawings
Fig. 1 is the schematic view of the continuous mining and continuous transportation cooperative conveying system of the utility model.
Fig. 2 is a schematic view of the multi-joint transfer system of the present invention.
Fig. 3 is a schematic view of the continuous telescopic carrier system of the present invention.
Fig. 4 is the modular joint unit of the multi-joint transfer system of the present invention.
Fig. 5 shows the adjustable-speed driving tensioning and remote-control self-locking device of the multi-joint transfer system.
Fig. 6 shows the utility model discloses a continuous telescopic system crawler-type tractor tail device.
Fig. 7 shows the sectional wheeled rail car of the continuous telescopic carrying system of the present invention.
Fig. 8 shows the single-side frame of the sectional wheeled rail car of the continuous telescopic transporting system of the present invention.
Fig. 9 is a top view of the sectional wheeled rail car of the continuous telescopic carrying system of the present invention (with the upper carrier roller group removed).
Fig. 10 is a left side view of fig. 9.
Fig. 11 shows that the utility model discloses adjustable floor inserting body of continuous telescopic carrying system.
Fig. 12 shows the adjustable speed belt retracting and storing device of the continuous telescopic conveying system of the present invention.
Fig. 13 is a left side view of the belt storage unit of the adjustable speed belt retracting and storing device of the continuous telescopic carrying system of the present invention.
Fig. 14 is a schematic structural view of the rail-falling prevention device of the belt storage unit in fig. 13.
Fig. 15 is the schematic view of the multi-joint transfer machine body and the sectional wheel type rail car lap joint of the present invention.
Fig. 16 is a left side view of fig. 15.
Fig. 17 is the utility model discloses many joints are transported fuselage and crawler-type tractor tail device overlap joint sketch map.
Fig. 18 is a top view of fig. 17.
FIG. 19 is a diagram showing the operation of the speed-adjustable tension driving and remote-controllable self-locking device
In the drawings: accept hopper 1, crawler-type tail buffer 2, body 3 is transported in the polylinker, but adjustable speed drive is taut and remote control self-lock device 4, crawler-type tractor tail device 5, wheel railcar 6 of festival, adjustable land of inserting body 7, hydraulic pressure winding device 8, adjustable speed receive and release area and store up area device 9, the integrative device 10 of adjustable speed drive uninstallation.
The multi-joint transfer machine body 3 comprises an upper carrier roller group 3-1, a lower flat carrier roller group 3-2, walking wheels 3-3 and joint unit frames 3-4.
A speed-adjustable driving tensioning and remote-control self-locking device 4 comprises an integral frame 4-1, a permanent magnet driving roller 4-2, a tensioning sliding frame 4-3, a steel wire rope 4-4, a pulley block 4-5, a tensioning oil cylinder 4-6, a tensioning oil cylinder support 4-7, a tooth-shaped meshing mechanism 4-8, a supporting base 4-9, a supporting oil cylinder 4-10 and a limiting pin 4-11.
The crawler-type tractor tail device 5 comprises moving supporting wheels 5-1, slope guide rails 5-2, a supporting frame I5-3, unequal-diameter opening guide rails 5-4, a crawler device 5-5, crawler supporting frames 5-6, electric rollers 5-7, horizontal guide rails 5-8 and a supporting frame II 5-9.
The segmented wheel type rail car 6 comprises a bearing rail 6-1, a rail beam 6-2, lower carrier rollers 6-3, an upper carrier roller group 6-4 of the rail car, rail car traveling wheels 6-5, an upper carrier roller carrying beam 6-6, a lower carrier roller carrying beam 6-7, a lower carrier roller frame 6-8, an upper carrier roller frame 6-9 and a connecting cross beam 6-10.
The adjustable floor-inserting machine body 7 comprises adjustable supporting legs 7-1, hanging type upper carrier roller groups 7-2, lower V-shaped carrier roller groups 7-3 and loop bars 7-4.
The speed-adjustable belt retracting and storing device 9 comprises a hydraulic winch 9-1, a bend pulley I9-2, a tensioning trolley 9-3, a towing trolley 9-4, a belt storing middle frame 9-5, a belt storing middle upright post 9-6, a track beam 9-7, a belt storing bend frame 9-8, a sealing carrier roller 9-9, a bend pulley II 9-10, a rail falling prevention device 9-11, a limiting device 9-12 and a belt storing side upright post 9-13.
Detailed Description
The invention will be further described with reference to specific embodiments, the advantages and features of the invention will become more apparent as the description proceeds. These examples are merely illustrative and do not limit the scope of the invention in any way. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention, and that such changes and modifications are intended to be included within the scope of the invention.
A continuous mining and continuous transportation cooperative conveying system comprises a multi-joint transfer system drawn by a crawler-type tractor tail buffer device and a continuous telescopic carrier system drawn by a crawler-type tractor tail device; the multi-joint transfer system is in lap joint with the continuous telescopic carrying system in a riding mode, and the speed-adjustable driving tensioning and remote-control self-locking device and part of the multi-joint transfer machine body in the multi-joint transfer system are always positioned in a bearing track of a sectional wheel type rail car in the continuous telescopic carrying system.
The multi-joint transfer system consists of a receiving hopper 1, a crawler-type tail buffer device 2, a multi-joint transfer machine body 3 and a speed-adjustable driving tensioning and remote-controllable self-locking device 4; the receiving hopper 1 is arranged on the crawler-type tail buffer device 2 and plays a role in storing and guiding materials; the crawler-type tail buffer device 2 is positioned at the tail part of the multi-joint transfer system and plays a role in traction and buffering material impact; the multi-joint transfer machine body 3 is connected with the crawler-type machine tail buffer device 2 through a pin shaft and moves along with the crawler-type machine tail buffer device 2; the speed-adjustable driving tensioning and remote-control self-locking device 4 is positioned at the head of the multi-joint transfer system and is connected with the multi-joint transfer machine body 3 through a pin shaft, so that the functions of driving the adhesive tape to rotate, tensioning the adhesive tape and remotely controlling and self-locking the multi-joint transfer system are achieved; the whole multi-joint transfer system can move back and forth under the traction of the crawler-type tail buffer device 2.
The crawler-type machine tail buffer device in the multi-joint transfer system consists of a hydraulic motor, a crawler chassis assembly device, a machine tail direction-changing drum, an upper buffer carrier roller group, a lower flat carrier roller group and a receiving hopper support; the crawler chassis assembly device consists of a driving wheel, a supporting wheel, a guide wheel, a towing belt wheel, a crawler and a supporting frame; the driving wheels are arranged on two sides of the front end of the supporting frame and play a role in driving the caterpillar track to rotate; the supporting wheels are arranged on two sides of the rear end of the supporting frame and play a role in supporting the crawler belt; the guide wheels are uniformly distributed on the lower cross beam of the support frame and play a role in guiding when the crawler belt rotates; the supporting belt wheel is arranged at the upper cross beam of the supporting frame and plays a role of supporting the upper crawler belt; the crawler belt is wound on the driving wheel and the supporting wheel to form a closed loop; the hydraulic motor is arranged on the driving wheel and provides power for the driving wheel; the tail turnabout drum is arranged in the middle of the front end of the support frame and is fixed through a bolt; the upper buffer carrier roller group is arranged in the middle of the upper cross beam of the support frame and plays a role in buffering material impact; the lower flat carrier roller group is arranged in the middle of the lower cross beam of the support frame and plays a role of bearing the lower adhesive tape; the receiving hopper support is arranged on the upper cross beam of the support frame and fixed by bolts, and plays a role in supporting and receiving the hopper.
The multi-joint transfer machine body 3 in the multi-joint transfer system is formed by hinging a plurality of modular joint units through pin shafts, and each modular joint unit is formed by an upper carrier roller group 3-1, a lower flat carrier roller group 3-2, a traveling wheel 3-3 and a joint unit frame 3-4; the upper carrier roller group 3-1 is arranged on the upper surface of the joint unit frame beam and fixed through bolts to play a role in bearing adhesive tapes and materials; the lower flat carrier roller group 3-2 is arranged below the joint unit frame beam and fixed through bolts to play a role in bearing a lower adhesive tape; the walking wheels 3-3 are arranged in clamping grooves at the bottoms of the two ends of the joint unit frame and are fixed through clamping plates and bolts to play a role in supporting and walking.
The speed-adjustable driving tensioning and remote-controllable self-locking device 4 in the multi-joint transfer system consists of a speed-adjustable driving tensioning device, a bidirectional supporting locking device and an integral frame 4-1, wherein the speed-adjustable driving tensioning device is arranged on an upper cross beam and a lower cross beam of the integral frame 4-1; the bidirectional supporting locking device is arranged in U-shaped clamping grooves on two sides of the integral frame and is fixed through a baffle and a bolt.
The speed-adjustable driving tensioning device consists of a permanent magnet driving roller 4-2, a tensioning carriage 4-3, a steel wire rope 4-4, a pulley block 4-5, a tensioning oil cylinder 4-6 and a tensioning oil cylinder support 4-7; a permanent magnet driving roller 4-2 in the speed-adjustable driving tensioning device is arranged on a tensioning carriage 4-3 and is fixed by a bolt; the tensioning carriage 4-3 is arranged on the lower cross beam of the integral frame 4-1; the tensioning oil cylinder support 4-7 is arranged on an upper cross beam of the integral frame and is fixed through a bolt; the tensioning oil cylinders 4-6 are arranged on the tensioning oil cylinder support; the pulley block 4-5 is arranged at one end of the integral frame, which is far away from the tensioning oil cylinder, and is fixed through a bolt; one end of a steel wire rope 4-4 is fixed on the tensioning sliding frame 4-3 through a rope clamp, then passes through the pulley block 4-5, and the other end of the steel wire rope is fixed at the front end of a piston of the tensioning oil cylinder 4-6 through the rope clamp.
The bidirectional supporting and locking device consists of a toothed meshing mechanism 4-8, a supporting base 4-9, a supporting oil cylinder 4-10 and a limiting pin 4-11; a support oil cylinder 4-10 in the bidirectional support locking device is vertically arranged in a U-shaped clamping groove on the integral frame 4-1 and is fixed through a baffle plate and a bolt; the supporting oil cylinder is a bidirectional telescopic mechanism, a positioning flange is welded on the cylinder body, a thread is processed at the end part of the piston rod, and the tooth-shaped meshing mechanism 4-8 and the supporting base 4-9 are in threaded connection with the tooth-shaped meshing mechanism; the tooth-shaped occlusion mechanism 4-8 is arranged at the upper end of an upper piston rod of the supporting oil cylinder; the supporting base 4-9 is arranged at the bottom of a lower piston rod of the supporting oil cylinder; and the limiting pins 4-11 simultaneously penetrate through the U-shaped clamping plate and the openings on the supporting oil cylinder flange to prevent the supporting oil cylinder from rotating.
The running state of the adhesive tape in the multi-joint transfer system is as follows: the rubber belt bypasses a tail direction-changing drum on the crawler-type tail buffer device, passes through the lower part of the receiving hopper, enters an upper carrier roller group of the multi-joint transferring machine body after going out of the crawler-type tail buffer device, is wound on a permanent magnet driving drum on the speed-adjustable driving tensioning device after passing through the multi-joint transferring machine body, enters a lower flat carrier roller group of the multi-joint transferring machine body after bypassing the permanent magnet driving drum, and reaches the tail direction-changing drum on the crawler-type tail buffer device after going out of the multi-joint transferring machine body to form a closed loop.
The continuous telescopic carrying system consists of a crawler-type tractor tail device 5, a sectional wheel type rail car 6, an adjustable floor inserting machine body 7, a hydraulic belt winding device 8, an adjustable speed belt winding and unwinding and storing device 9 and an adjustable speed driving and unloading integrated device 10; the crawler-type tractor tail device 5 is positioned at the tail part of the continuous telescopic carrying system and plays a role in dragging the sectional wheel type rail car to move back and forth; the segmental wheel type rail car 6 is positioned in front of the crawler type tractor tail device and is connected with the crawler type tractor tail device through a pin shaft; the adjustable floor inserting machine body 7 is uniformly arranged in front of the segmental wheel type rail car 6 when the crawler type tractor tail device moves backwards, and plays a role in bearing rubber belts and materials; the speed-adjustable driving and unloading integrated device 10 is positioned at the head of the continuous telescopic carrying system and plays a role in driving the adhesive tape to rotate and unloading materials; the speed-adjustable belt retracting and storing device 9 is arranged behind the speed-adjustable driving and unloading integrated device at the head and connected with the speed-adjustable driving and unloading integrated device through bolts, and plays a role in storing and tensioning the adhesive tape; the hydraulic tape coiling device 8 is arranged behind the speed-adjustable tape coiling and uncoiling and storing device, and is convenient for installing and collecting the adhesive tape.
The tail device of the crawler-type tractor in the continuous telescopic carrying system consists of a climbing guide mechanism and a crawler traveling mechanism, and the two parts are hinged through a pin shaft.
The climbing guide mechanism consists of a movable support wheel 5-1, a slope guide rail 5-2, a support frame I5-3 and an unequal-diameter opening guide rail 5-4; the movable supporting wheel 5-1 is arranged in a clamping groove below the tail part of the supporting frame I5-3 and is fixed by a baffle and a bolt; the slope guide rail 5-2 is welded above the support frame I5-3; the unequal-diameter open guide rail 5-4 is arranged at the tail part of the support frame I5-3 and is hinged through a pin shaft.
The crawler traveling mechanism consists of a power machine, a crawler device 5-5, a crawler support frame 5-6, an electric roller 5-7, a horizontal guide rail 5-8 and a support frame II 5-9; the crawler device 5-5 is arranged at two ends of a crawler support frame 5-6; the crawler support frame 5-6 is welded below the support frame II 5-9; the horizontal guide rails 5-8 are welded above the support frame II; the electric rollers 5-7 are arranged on the frame of the support frame II and are fixed through bolts.
Referring to fig. 1-3, a continuous mining and continuous transporting cooperative conveying system comprises a multi-joint transporting system and a continuous telescopic carrying system, wherein the multi-joint transporting system is used for transporting raw coal mined by an all-in-one mining machine to the continuous telescopic carrying system, and the continuous telescopic carrying system is used for transporting the coal to a main roadway belt conveyor and then to a well. The multi-joint transfer system comprises a receiving hopper 1, a crawler-type tail buffer device 2, a multi-joint transfer machine body 3 and a self-locking device 4 which can be driven, tensioned and remotely controlled at an adjustable speed; the continuous telescopic carrying system comprises a crawler-type tractor tail device 5, a sectional wheel type rail car 6, an adjustable floor inserting machine body 7, a hydraulic belt winding device 8, an adjustable speed belt winding and unwinding and storing device 9 and an adjustable speed driving and unloading integrated device 10; the multi-joint transfer system is in lap joint with the continuous telescopic carrying system in a riding mode; the speed-adjustable driving tensioning and remote control self-locking device 4 and part of the multi-joint transfer machine body 3 in the multi-joint transfer system are always positioned in a bearing track of a sectional wheel type rail car 6 in the continuous telescopic carrying system.
A receiving hopper 1 in the multi-joint transfer system is arranged on a crawler-type tail buffer device 2 and plays a role in storing and guiding materials; the crawler-type tail buffer device 2 is positioned at the tail part of the multi-joint transfer system, can pull the transfer system to move integrally, and simultaneously slows down the impact of materials and reduces the damage of adhesive tapes; the multi-joint transfer machine body 3 is connected with the crawler-type machine tail buffer device 2 through a pin shaft and moves along with the crawler-type machine tail buffer device 2; the speed-adjustable driving tensioning and remote-control self-locking device 4 is positioned at the head of the transfer system and is connected with the multi-joint transfer machine body 3 through a pin shaft to play a role in driving the adhesive tape to rotate and tensioning the adhesive tape; the whole transfer system can move back and forth under the traction of the crawler-type tail buffer device 2.
The crawler-type tractor tail device 5 in the continuous telescopic carrying system is positioned at the tail part of the system and plays a role in dragging the sectional wheel type rail car 6 to move back and forth; the segmental wheel type rail car 6 is positioned in front of the crawler type tractor tail device 5 and is connected with the crawler type tractor tail device 5 through a pin shaft; the adjustable floor-inserting machine body 7 is uniformly arranged in front of the segmental wheel type rail car 6 when the crawler-type tractor tail device 5 moves backwards, and plays a role in bearing rubber belts and materials; the speed-adjustable driving and unloading integrated device 10 is positioned at the head of the continuous telescopic carrying system and plays a role in driving the adhesive tape to rotate and unloading materials; the speed-adjustable belt retracting and storing device 9 is arranged behind the speed-adjustable driving and unloading integrated device 10 and connected with the speed-adjustable driving and unloading integrated device through bolts, and plays a role in storing and tensioning the adhesive tape; the hydraulic tape coiling device 8 is arranged behind the speed-adjustable tape coiling and uncoiling and storing device 9, so that the installation and the collection of the adhesive tape are convenient.
Referring to fig. 4, a multi-joint transfer machine body 3 in the multi-joint transfer system is formed by hinging a plurality of modular joint units through pin shafts, wherein each modular joint unit is formed by an upper carrier roller group 3-1, a lower flat carrier roller group 3-2, a traveling wheel 3-3 and a joint unit frame 3-4; the upper carrier roller group 3-1 is arranged on the upper surface of a cross beam of the joint unit frame 3-4 and fixed through bolts to play a role in bearing adhesive tapes and materials; the lower flat carrier roller group 3-2 is arranged below a cross beam of the joint unit frame 3-4 and fixed through bolts to play a role in bearing a lower adhesive tape; the walking wheels 3-3 are arranged in clamping grooves at the bottoms of two ends of the joint unit frame 3-4 and fixed through clamping plates and bolts to play a role in supporting and walking.
Referring to fig. 5 and 19, the speed-adjustable drive tensioning and remote-controllable self-locking device 4 in the multi-joint transfer system is composed of a speed-adjustable drive tensioning device, a bidirectional support locking device and an integral frame 4-1, wherein the speed-adjustable drive tensioning device and the bidirectional support locking device are both arranged at corresponding positions of the integral frame 4-1.
The speed-adjustable driving tensioning device consists of a permanent magnet driving roller 4-2, a tensioning carriage 4-3, a steel wire rope 4-4, a pulley block 4-5, a tensioning oil cylinder 4-6 and a tensioning oil cylinder support 4-7; a permanent magnet driving roller 4-2 in the speed-adjustable driving tensioning device is arranged on a tensioning carriage 4-3 and is fixed by a bolt; the tensioning carriage 4-3 is arranged on the lower cross beam of the integral frame 4-1; the tensioning oil cylinder support 4-7 is arranged on an upper cross beam of the integral frame 4-1 and is fixed through a bolt; the tensioning oil cylinder 4-6 is arranged on the tensioning oil cylinder support 4-7; the pulley block 4-5 is arranged at one end of the integral frame 4-1 far away from the tensioning oil cylinder 4-6 and is fixed through a bolt; one end of a steel wire rope 4-4 is fixed on the tensioning sliding frame 4-3 through a rope clamp, then passes through the pulley block 4-5, and the other end is fixed at the front end of the tensioning oil cylinder 4-6 through the rope clamp.
The working principle of the speed-adjustable driving tension device is as follows: when the hydraulic oil is pumped into the tensioning oil cylinder, the piston rod contracts backwards, the steel wire rope fixed at the front end of the piston rod is tensioned therewith, the steel wire rope bypasses the pulley block and then the other end of the steel wire rope is fixed on the tensioning sliding frame, the tensioning sliding frame is further pulled to move, the permanent magnet driving roller is fixed on the tensioning sliding frame to move together, and the purpose of tensioning the rubber belt is further achieved. The taut cylinder that sets up through another through the hydraulic pressure commonly used of prior art realizes that whole sticky tape rises and tightly through taut cylinder, the utility model discloses directly take up driving pulley, reduced whole belt feeder cylinder quantity, reduced the equipment arrangement space.
The bidirectional supporting and locking device consists of a toothed meshing mechanism 4-8, a supporting base 4-9, a supporting oil cylinder 4-10 and a limiting pin 4-11; a support oil cylinder 4-10 in the bidirectional support locking device is vertically arranged in a U-shaped clamping groove on the integral frame 4-1 and is fixed through a baffle plate and a bolt; the supporting oil cylinders 4-10 are bidirectional telescopic mechanisms, positioning flanges are welded on the cylinder bodies, and threads are machined at the end parts of the piston rods; the tooth-shaped meshing mechanism 4-8 is arranged at the upper end of the supporting oil cylinder 4-10; the supporting base 4-9 is arranged at the bottom of the supporting oil cylinder 4-10; the limiting pin 4-11 simultaneously penetrates through the U-shaped clamping plate and the opening on the flange of the supporting oil cylinder 4-10 to prevent the supporting oil cylinder from rotating.
The working state of the bidirectional supporting and locking device is as follows: the supporting oil cylinder in the bidirectional supporting and locking device is a bidirectional telescopic hydraulic cylinder, and when the speed-adjustable driving tensioning and the remotely-controllable self-locking device needs to move, the supporting oil cylinder is in a contraction state (see a left figure of fig. 19); when the support oil cylinder moves to a set position, the upper piston rod and the lower piston rod of the support oil cylinder respectively extend upwards and downwards, so that the toothed meshing mechanism arranged at the end part of the upper piston rod is tightly embedded into the top of the roadway; the supporting base arranged at the bottom of the lower piston rod is tightly erected on the ground of the roadway, so that the purposes of tensioning the speed-adjustable driving and fixing the remote-control self-locking device are achieved (see the right picture of fig. 19).
Referring to fig. 6, the tail device 5 of the crawler tractor in the continuous telescopic carrying system is composed of a climbing guide mechanism and a crawler traveling mechanism, and the two parts are hinged through a pin shaft.
The climbing guide mechanism consists of a movable support wheel 5-1, a slope guide rail 5-2, a support frame I5-3 and an unequal-diameter opening guide rail 5-4; the movable supporting wheel 5-1 is arranged in a clamping groove below the tail part of the supporting frame I5-3 and is fixed by a baffle and a bolt; the slope guide rail 5-2 is welded above the support frame I5-3; the unequal-diameter open guide rail 5-4 is arranged at the tail part of the support frame I5-3 and is hinged through a pin shaft.
The crawler traveling mechanism consists of a crawler device 5-5, a crawler support frame 5-6, an electric roller 5-7, a horizontal guide rail 5-8 and a support frame II 5-9; the crawler device 5-5 is arranged at two ends of a crawler support frame 5-6; the crawler support frame 5-6 is welded below the support frame II 5-9; the horizontal guide rail 5-8 is welded above the support frame II 5-9; the electric roller 5-7 is arranged on a frame on the support frame II5-9 and is fixed by a bolt.
Referring to fig. 7-10, the segment wheel type rail car 6 in the continuous telescopic carrying system comprises a bearing rail 6-1, a bearing beam 6-2, a rail car traveling wheel 6-5, a rail car upper idler group 6-4, a lower idler 6-3, an upper idler frame lapping beam 6-6, a lower idler frame lapping beam 6-7 and a connecting beam 6-10; the lower carrier roller frame lap-joint beam 6-7, the carrier beam 6-2 and the carrier rail 6-1 are welded to form a single-side frame, and the single-side frame is welded in parallel to form an inverted trapezoidal integral frame through a connecting cross beam 6-10; the top of the unilateral frame bears a track, and bearing limit is provided for a multi-joint transfer machine body in a multi-joint transfer system, an adjustable speed drive tensioning device and a remote control self-locking device to move; an upper carrier roller frame overlapping beam 6-6 is welded on the inner side of the unilateral vehicle frame, the upper carrier roller frame overlapping beam 6-6, a lower carrier roller frame overlapping beam 6-7 and a bearing track 6-1 are horizontally arranged in parallel, the upper carrier roller frame overlapping beam 6-6 is connected with an upper carrier roller frame 6-9 through bolts, and an upper carrier roller group 6-4 of the rail vehicle is arranged on the upper carrier roller frame 6-9; the lower carrier roller frames 6-8 are connected through clamping grooves in the lower carrier roller frame overlapping beams 6-7, and the lower carrier rollers 6-3 are installed on the lower carrier roller frames; the rail car traveling wheels 6-5 are connected with lower carrier roller frame lap beams 6-7 of the unilateral frame through wheel bearings, and the rail car traveling wheels 6-7 are installed in the clamping grooves and fixed through clamping plates and bolts.
The bearing beam 6-2 is formed by welding three steel pieces which are bilaterally symmetrical and form an angle of 45 degrees and vertical to each other in the middle, and is integrally V-shaped.
The connection length of the sectional wheeled railcar 6 can be adjusted by increasing or decreasing the number of the railcar bodies, the sections are connected through pin shafts, and the connection positions have proper intervals, so that the connection angle of the two sectional wheeled railcar can be adjusted within a certain range.
Referring to fig. 11, an adjustable ground inserting machine body 7 in the continuous telescopic carrying system consists of an adjustable supporting leg 7-1, a hanging type upper carrier roller group 7-2, a lower V-shaped carrier roller group 7-3 and a loop bar 7-4; the adjustable supporting leg 7-1 is provided with a loop bar 7-4, an adjusting hole is arranged on the loop bar 7-4, and the height of the adjustable supporting leg 7-1 is adjusted through the adjusting hole; two ends of the hanging type upper carrier roller group 7-2 are provided with hooks which are hung on the annular frame of the loop bar 7-4; the lower V-shaped carrier roller group 7-3 is fixed on the loop bar 7-4 through a pin shaft.
The adjustable ground inserting machine body is swung open manually, when the crawler-type tractor tail device pulls the segmental wheel type rail car to move for a certain distance, the adjustable ground inserting machine body needs to be installed behind, installation holes are drilled in the bottom surface of a roadway during installation, and then the bottom of the adjustable ground inserting machine body is inserted into the installation holes.
Referring to fig. 12-14, the speed-adjustable belt retracting and releasing and storing device in the continuous telescopic carrying system comprises a belt storing edge upright post 9-13, a hydraulic winch 9-1, a bend pulley I9-2, a tensioning trolley 9-3, a belt storing unit, a belt storing bend frame 9-8 and a bend pulley II 9-10; the hydraulic winch 9-1 is fixed on the storage belt side upright post 9-13, the hydraulic winch is connected with the tensioning trolley 9-3 through a steel wire rope, the turnabout drum I9-2 is fixedly installed on the tensioning trolley 9-3 through bolts, and the turnabout drum II 9-10 is fixedly installed on a storage belt turnabout frame 9-8; the belt storage redirection frame 9-8 is connected with the belt storage unit.
The belt storage unit consists of a towing trolley 9-4, a belt storage middle frame 9-5, a belt storage middle upright post 9-6, a track beam 9-7, a sealing carrier roller 9-9, a rail falling prevention device 9-11 and a limiting device 9-12; the belt storage redirection frame 9-8 is connected with a belt storage middle frame 9-5 of the belt storage unit, and the left end of the belt storage redirection frame is supported by a belt storage middle upright post 9-6; the storage belt middle frame 9-5 is fixedly connected with a storage belt middle upright post 9-6, and the track beam 9-7 is fixed on the storage belt middle upright post 9-6 through a bolt; the belt storage unit is provided with a towing trolley 9-4, the towing trolley is provided with a plurality of groups of sealing carrier rollers 9-9, the towing trolley is obliquely lapped on the track beam 9-7 at an angle of 45 degrees and is connected with each other through a chain, and two ends of the chain are respectively connected with a tensioning trolley 9-3 and a belt storage redirection frame 9-8.
The belt storage units are provided with a plurality of groups which are connected in sections through bolts.
The towing trolley is also provided with limiting devices 9-12, the limiting devices 9-12 are welded on two sides of the towing trolley 9-4, and the phenomenon that the distance between the two groups of towing trolleys is too short and the carrier rollers interfere with each other is prevented; the towing trolley 9-4 is also provided with a rail falling prevention device 9-11, and the rail falling prevention device 9-11 is arranged at the bottom of the towing trolley and connected through a bolt to prevent wheels of the towing trolley from falling off the rail.
The hydraulic winch in the speed-adjustable belt retracting and storing device tensions the towing trolley through the steel wire rope to realize the functions of tensioning the rubber belt and reducing or increasing the length of the stored belt. When the hydraulic winch rotates to tighten the steel wire rope, the towing trolley moves towards the hydraulic winch, and when the towing trolley is closest to the position of the hydraulic winch, the length of the stored belt reaches the longest length. Along with the extension of the tail part of the machine, the towing trolley continuously moves towards the direction far away from the hydraulic winch, and the storage length is shortened. The running tape is always passed through the device during this process.
The hydraulic tape coiling device 8 in the continuous telescopic carrying system consists of a hydraulic motor, a tape coiling shaft, a tape coiling bracket, a revolving body, a chassis, a hydraulic tape coiling deviation prevention device, a hydraulic cylinder I and a hydraulic cylinder II; the hydraulic motor is arranged on the tape winding support and fixed through a bolt to play a role in driving the tape winding shaft to rotate; one end of the tape winding shaft is inserted into the shaft hole of the tape winding bracket, and the other end of the tape winding shaft is connected with the hydraulic motor through a bolt and used for winding the adhesive tape; the tape coiling bracket is arranged on the revolving body and fixed through a bolt; the revolving body is inserted into a shaft which is vertical to the chassis, so that the flexible rotation is ensured; the hydraulic winding deviation prevention device is arranged on the winding bracket and is connected through a pin shaft to prevent the rubber belt from deviating; one end of the hydraulic cylinder I is arranged on the chassis and fixed through a pin shaft, and the other end of the hydraulic cylinder I is arranged on the revolving body and fixed through the pin shaft to play a role in pulling the revolving body to rotate; and one end of the hydraulic cylinder II is arranged on the revolving body and fixed through a pin, and the other end of the hydraulic cylinder II is arranged on the winding support and fixed through a pin to play a role in supporting the winding support to move up and down.
The speed-adjustable driving and unloading integrated device 10 in the continuous telescopic carrying system consists of a permanent magnet driving roller, a bend roller, a surface increasing roller, an unloading roller, an integrated frame and an upper carrier roller group; the permanent magnet driving roller is arranged on the integrated frame oblique beam and fixed through a bolt to drive the adhesive tape to rotate; the turnabout drum is arranged on a vertical beam at the rear end of the integrated frame and is fixed through a bolt; the surface-increasing roller is arranged on a vertical beam at the front end of the integrated frame and is fixed through a bolt so as to increase the wrapping angle of the adhesive tape; the unloading rack is arranged at the front end of the integrated rack extending frame and is fixed by a bolt; the upper supporting roller groups are uniformly distributed on an upper cross beam of the integrated frame and fixed by bolts, and the upper supporting roller groups play a role in bearing an upper adhesive tape and materials.
The speed-adjustable driving and unloading integrated device is the same as the traditional extension type unloading frame structure of the crossheading belt conveyor, and the difference is that the electric roller is adopted as an unloading roller in the application, so that the effect of driving the rubber belt to rotate is achieved and the electric roller is also used as the unloading roller. The speed can be regulated because the electric roller adopts variable frequency drive, and the rotating speed of the electric roller is changed by changing the frequency, so that the running speed of the belt conveyor is regulated.
The running state of the adhesive tape in the continuous telescopic carrier system is as follows: the crawler-type tractor tail device, the sectional wheel type rail car, the adjustable ground inserting machine body, the adjustable speed belt retracting and releasing and storing device and the adjustable speed driving and unloading integrated device are mutually related through an adhesive tape. The hydraulic taping device is a separate part that is used only when it is desired to lengthen or shorten the tape. Normally, the utility model is only put aside for standby. The rubber belt bypasses a tail direction-changing roller (namely an electric roller 5-7) on a crawler-type tractor tail device, is laid on an upper carrier roller group of a sectional wheel type rail car, enters an upper carrier roller group of an adjustable inserting-in-place machine body, then reaches a head unloading roller of an adjustable speed driving unloading integrated machine frame, bypasses the head driving unloading roller, enters a permanent magnet driving roller and a direction-changing roller on the adjustable speed driving unloading integrated machine frame, enters an adjustable speed receiving-releasing belt and belt storing device, passes through the direction-changing roller and a dragging belt frame therein, is wound layer by layer, enters a lower flat carrier roller group of the adjustable inserting-in-place machine body, then enters a lower flat carrier roller group of the sectional wheel type rail car, and finally reaches the tail direction-changing roller on the crawler-type tractor tail device to form a closed loop.
The utility model discloses do with the connected mode of other equipments: the crawler-type tail buffer device 2 of the multi-joint transfer system is closely arranged behind the mining all-in-one machine, the receiving hopper 1 is arranged below the mining all-in-one machine so as to receive raw coal mined by the mining all-in-one machine, the self-locking device 4 capable of being driven and tensioned in a speed-adjustable mode and being controlled remotely and the self-locking device 4 of the multi-joint transfer system and most of the crawler-type transfer machine body 3 are in riding lap joint with the segmented wheeled rail car 6 of the continuous telescopic carrying system, and the crawler-type tractor tail device 5 of the continuous telescopic carrying system is close to the crawler-type tail buffer device 2 of the multi-joint transfer system. The speed-adjustable driving and unloading integrated device 10 of the continuous telescopic carrying system is in lap joint with the main roadway belt conveyor.
During the use, the main tunnel belt conveyor is started firstly, then the continuous telescopic carrying system is adopted, then the multi-joint transfer system is started, finally the mining all-in-one machine is started, the mined raw coal falls into the receiving hopper 1, falls onto the rubber belt through the crawler-type tail buffer device 2 and is transported to the position of the adjustable-speed driving tensioning and remote-control self-locking device 4 of the head, the raw coal is unloaded onto the sectional wheel type rail car 6 of the continuous telescopic carrying system at the position, is transported to the head adjustable-speed driving unloading integrated device 10 through the rubber belt and is unloaded onto the main tunnel belt conveyor and is transported to the well. When the mining distance of the mining all-in-one machine exceeds the range of the receiving hopper 1, the tracks on the crawler-type tail buffer device 2 of the multi-joint transfer system are started to move towards the direction of the mining all-in-one machine, the whole transfer system is close to the mining all-in-one machine under the traction of the crawler-type tail buffer device 2, the lap joint part of the whole transfer system and the continuous telescopic carrying system is shortened at the moment, and after the crawler-type tail buffer device is moved to a set position, the tracks are closed. Along with the continuous extension of the digging all-in-one machine, the lap joint part of the multi-joint transfer machine body 3 of the multi-joint transfer system and the continuous telescopic carrying system is gradually shortened, when the multi-joint transfer machine body 3 is completely separated from the sectional wheel type rail car 6, the crawler type tractor tail device 5 of the continuous telescopic carrying system is started to pull the sectional wheel type rail car 6 to move forwards, so that the lap joint length of the multi-joint transfer system and the continuous telescopic carrying system is increased, and along with the forward movement of the crawler type tractor tail device 5 of the continuous telescopic carrying system, the adjustable ground inserting machine bodies 7 are equally arranged behind the sectional wheel type rail car 6 and used for bearing adhesive tapes.

Claims (21)

1. A continuous mining and continuous transportation cooperative conveying system is characterized in that: the multi-joint transport system is composed of a multi-joint transport system with a crawler-type tractor tail buffer device for traction and a continuous telescopic carrier system with a crawler-type tractor tail device for traction; the multi-joint transfer system is in lap joint with the continuous telescopic carrying system in a riding mode, and the speed-adjustable driving tensioning and remote-control self-locking device and part of the multi-joint transfer machine body in the multi-joint transfer system are always positioned in a bearing track of a sectional wheel type rail car in the continuous telescopic carrying system.
2. The continuous mining and continuous transportation cooperative conveying system according to claim 1, characterized in that: the multi-joint transfer system consists of a receiving hopper, a crawler-type tail buffer device, a multi-joint transfer machine body and a speed-adjustable driving tensioning and remote-control self-locking device; the receiving hopper is arranged on the crawler-type tail buffer device and plays the roles of storing and guiding materials; the crawler-type tail buffer device is positioned at the tail part of the multi-joint transfer system and plays roles in traction and buffering material impact; the multi-joint transfer machine body is connected with the crawler-type tail buffer device through a pin shaft and moves along with the crawler-type tail buffer device; the adjustable-speed driving tensioning and remote-control self-locking device is positioned at the head of the multi-joint transfer system and connected with the multi-joint transfer machine body through a pin shaft, so that the functions of driving the adhesive tape to rotate, tensioning the adhesive tape and remotely controlling and self-locking the multi-joint transfer system are achieved; the whole multi-joint transfer system can move back and forth under the traction of the crawler-type tail buffer device.
3. The continuous mining and continuous transportation cooperative conveying system according to claim 1 or 2, characterized in that: the crawler-type machine tail buffer device in the multi-joint transfer system consists of a hydraulic motor, a crawler chassis assembly device, a machine tail direction-changing drum, an upper buffer carrier roller group, a lower flat carrier roller group and a receiving hopper support; the crawler chassis assembly device consists of a driving wheel, a supporting wheel, a guide wheel, a towing belt wheel, a crawler and a supporting frame; the driving wheels are arranged on two sides of the front end of the supporting frame and play a role in driving the caterpillar track to rotate; the supporting wheels are arranged on two sides of the rear end of the supporting frame and play a role in supporting the crawler belt; the guide wheels are uniformly distributed on the lower cross beam of the support frame and play a role in guiding when the crawler belt rotates; the supporting belt wheel is arranged at the upper cross beam of the supporting frame and plays a role of supporting the upper crawler belt; the crawler belt is wound on the driving wheel and the supporting wheel to form a closed loop; the hydraulic motor is arranged on the driving wheel and provides power for the driving wheel; the tail turnabout drum is arranged in the middle of the front end of the support frame and is fixed through a bolt; the upper buffer carrier roller group is arranged in the middle of the upper cross beam of the support frame and plays a role in buffering material impact; the lower flat carrier roller group is arranged in the middle of the lower cross beam of the support frame and plays a role of bearing the lower adhesive tape; the receiving hopper support is arranged on the upper cross beam of the support frame and fixed by bolts, and plays a role in supporting and receiving the hopper.
4. The continuous mining and continuous transportation cooperative conveying system according to claim 1 or 2, characterized in that: the multi-joint transfer machine body in the multi-joint transfer system is formed by hinging a plurality of modular joint units through pin shafts, and each modular joint unit is formed by an upper carrier roller group, a lower flat carrier roller group, a walking wheel and a joint unit frame; the upper carrier roller group is arranged on the upper surface of the cross beam of the joint unit frame and fixed by bolts, and plays a role in bearing adhesive tapes and materials; the lower flat carrier roller group is arranged below the joint unit frame beam and fixed through bolts to play a role in bearing a lower adhesive tape; the walking wheels are arranged in clamping grooves at the bottoms of the two ends of the joint unit frame and are fixed through clamping plates and bolts, and the walking wheels play a role in supporting and walking.
5. The continuous mining and continuous transportation cooperative conveying system according to claim 1 or 2, characterized in that: the speed-adjustable driving tensioning and remote-controllable self-locking device in the multi-joint transfer system consists of a speed-adjustable driving tensioning device, a bidirectional supporting locking device and an integral frame, wherein the speed-adjustable driving tensioning device is arranged on an upper cross beam and a lower cross beam of the integral frame; the bidirectional supporting locking device is arranged in U-shaped clamping grooves on two sides of the integral frame and is fixed through a baffle and a bolt.
6. The continuous mining and continuous transportation cooperative conveying system according to claim 5, characterized in that: the speed-adjustable driving tensioning device consists of a permanent magnet driving roller, a tensioning sliding frame, a steel wire rope, a pulley block, a tensioning oil cylinder and a tensioning oil cylinder support; a permanent magnet driving roller in the speed-adjustable driving tensioning device is arranged on the tensioning sliding frame and is fixed by a bolt; the tensioning sliding frame is arranged on the lower cross beam of the integral frame; the tensioning oil cylinder support is arranged on the upper cross beam of the integral frame and is fixed through a bolt; the tensioning oil cylinder is arranged on the tensioning oil cylinder support; the pulley block is arranged at one end of the integral frame, which is far away from the tensioning oil cylinder, and is fixed through a bolt; one end of the steel wire rope is fixed on the tensioning sliding frame through the rope clamp and then passes through the pulley block, and the other end of the steel wire rope is fixed at the front end of the piston of the tensioning oil cylinder through the rope clamp.
7. The continuous mining and continuous transportation cooperative conveying system according to claim 5, characterized in that: the bidirectional supporting and locking device consists of a tooth-shaped occlusion mechanism, a supporting base, a supporting oil cylinder and a limiting pin; a supporting oil cylinder in the bidirectional supporting and locking device is vertically arranged in a U-shaped clamping groove on the integral frame and is fixed through a baffle and a bolt; the supporting oil cylinder is a bidirectional telescopic mechanism, a positioning flange is welded on the cylinder body, a thread is processed at the end part of the piston rod, and the toothed meshing mechanism and the supporting base are in threaded connection with the toothed meshing mechanism; the toothed meshing mechanism is arranged at the upper end of an upper piston rod of the supporting oil cylinder; the supporting base is arranged at the bottom of a lower piston rod of the supporting oil cylinder; the spacer pin passes the trompil on U type cardboard and the support cylinder flange simultaneously, prevents that the support cylinder is rotatory.
8. The continuous mining and continuous transportation cooperative conveying system according to claim 1, characterized in that: the continuous telescopic carrying system consists of a crawler-type tractor tail device, a sectional wheel type rail car, an adjustable ground inserting machine body, a hydraulic belt coiling device, an adjustable speed belt coiling and uncoiling and storing device and an adjustable speed driving and unloading integrated device; the crawler-type tractor tail device is positioned at the tail part of the continuous telescopic carrying system and plays a role in dragging the sectional wheel type rail car to move back and forth; the sectional wheel type rail car is positioned in front of the crawler type tractor tail device and is connected with the crawler type tractor tail device through a pin shaft; the adjustable floor inserting machine body is uniformly arranged in front of the segmental wheel type rail car when the crawler type tractor tail device moves backwards, and plays a role in bearing rubber belts and materials; the speed-adjustable driving and unloading integrated device is positioned at the head of the continuous telescopic carrying system and plays a role in driving the adhesive tape to rotate and unloading materials; the speed-adjustable belt retracting and storing device is arranged behind the speed-adjustable driving and unloading integrated device at the head and connected with the speed-adjustable driving and unloading integrated device through bolts, and plays a role in storing and tensioning the adhesive tape; the hydraulic tape coiling device is arranged behind the speed-adjustable tape coiling and uncoiling and storing device, so that the installation and the collection of the adhesive tape are convenient.
9. The continuous mining and continuous transportation cooperative conveying system according to claim 1 or 8, characterized in that: the tail device of the crawler-type tractor in the continuous telescopic carrying system consists of a climbing guide mechanism and a crawler traveling mechanism, and the two parts are hinged through a pin shaft.
10. The continuous mining and continuous transportation cooperative conveying system according to claim 9, characterized in that: the climbing guide mechanism consists of a movable supporting wheel, a slope guide rail, a supporting frame I and an unequal-diameter opening guide rail; the movable supporting wheel is arranged in a clamping groove below the tail part of the supporting frame I and is fixed by a baffle and a bolt; the slope guide rail is welded above the support frame I; the unequal-diameter opening guide rail is arranged at the tail part of the support frame I and is hinged through a pin shaft.
11. The continuous mining and continuous transportation cooperative conveying system according to claim 9, characterized in that: the crawler traveling mechanism consists of a hydraulic motor, a crawler device, a crawler supporting frame, an electric roller, a horizontal guide rail and a supporting frame II; the crawler devices are arranged at two ends of the crawler supporting frame; the crawler support frame is welded below the support frame II; the horizontal guide rail is welded above the support frame II; the electric roller is arranged on the frame of the support frame II and is fixed through a bolt.
12. The continuous mining and continuous transportation cooperative conveying system according to claim 8, characterized in that: the sectional wheel type rail car in the continuous telescopic carrying system comprises a bearing rail, a bearing frame, rail car traveling wheels, a rail car upper carrier roller group, a lower carrier roller, an upper carrier roller frame lapping beam, a lower carrier roller frame lapping beam and a connecting cross beam; the lower carrier roller frame lap beam, the bearing beam and the bearing track are welded to form a single-side frame, and the single-side frame is welded into an integral frame in an inverted trapezoid shape in parallel through a connecting cross beam; the top of the unilateral frame bears a track, and bearing limit is provided for a multi-joint transfer machine body in a multi-joint transfer system, an adjustable speed drive tensioning device and a remote control self-locking device to move; an upper carrier roller frame overlapping beam is welded on the inner side of the unilateral vehicle frame, wherein the upper carrier roller frame overlapping beam, the lower carrier roller frame overlapping beam and the bearing track are horizontally arranged in parallel, the upper carrier roller frame overlapping beam is connected with the upper carrier roller frame through a bolt, and an upper carrier roller group is installed on the upper carrier roller frame overlapping beam; the lower carrier roller frames are connected through clamping grooves in the lower carrier roller frame overlapping beams, and the lower carrier rollers are installed on the lower carrier roller frames; the rail car walking wheels are connected with the lower carrier roller frame lap beam of the unilateral frame through wheel bearings, and the rail car walking wheels are installed in the clamping grooves and fixed through clamping plates and bolts.
13. The continuous mining and continuous transportation cooperative conveying system according to claim 12, characterized in that: the bearing beam is formed by welding three steel pieces which are bilaterally symmetrical and form an angle of 45 degrees and vertical to each other in the middle, and is integrally V-shaped.
14. The continuous mining and continuous transportation cooperative conveying system according to claim 12, characterized in that: the connection length of the two-section wheeled railcar can be adjusted by increasing or decreasing the number of the railcar bodies, the sections are connected through the pin shaft, and the connection position has a proper distance, so that the connection angle of the two-section wheeled railcar can be adjusted within a certain range.
15. The continuous mining and continuous transportation cooperative conveying system according to claim 8, characterized in that: the adjustable floor-inserting machine body in the continuous telescopic carrying system consists of adjustable supporting legs, a loop bar, a hanging type upper carrier roller set and a lower V-shaped carrier roller set; the upper part of the adjustable supporting leg is provided with a loop bar, the loop bar is provided with an adjusting hole, and the height adjustment of the adjustable supporting leg is realized through the adjusting hole; the two ends of the hanging type upper carrier roller group are provided with hooks which are hung on the annular frame of the adjustable supporting leg; the lower V-shaped carrier roller group is fixed on the adjustable supporting leg through a pin shaft.
16. The continuous mining and continuous transportation cooperative conveying system according to claim 8, characterized in that: the speed-adjustable belt retracting and releasing and storing device in the continuous telescopic carrying system consists of a belt storing side upright post, a hydraulic winch, a bend pulley I, a tensioning trolley, a belt storing unit, a belt storing bend frame and a bend pulley II; the hydraulic winch is fixed on the belt storage side upright post and connected with the tensioning trolley through a steel wire rope, the bend pulley I is fixedly installed on the tensioning trolley through a bolt, and the bend pulley II is fixedly installed on the belt storage bend frame; the belt storage redirection frame is connected with the belt storage unit.
17. The continuous mining and continuous transportation cooperative conveying system according to claim 16, characterized in that: the belt storage unit consists of a towing trolley, a belt storage middle frame, a belt storage middle upright post, a track beam, a sealing carrier roller, a rail falling prevention device and a limiting device; the belt storage direction changing frame is connected with a belt storage middle frame of the belt storage unit, and the left end of the belt storage direction changing frame is supported by a belt storage middle upright post; the storage belt middle frame is fixedly connected with a storage belt middle upright post, and the track beam is fixed on the storage belt middle upright post through a bolt; the belt storage unit is provided with a towing trolley, the towing trolley is provided with a plurality of groups of sealing carrier rollers, the towing trolley is obliquely lapped on the track beam at an angle of 45 degrees and is connected with the track beam through a chain, and two ends of the chain are respectively connected with a tensioning trolley and a belt storage direction changing frame.
18. The continuous mining and continuous transportation cooperative conveying system according to claim 16, characterized in that: the belt storage units are provided with a plurality of groups which are connected in sections through bolts.
19. The continuous mining and continuous transportation cooperative conveying system according to claim 17, characterized in that: the dragging trolley is also provided with a limiting device, and the limiting devices are welded on two sides of the dragging trolley to prevent the two groups of belt supporting trolleys from being too close to each other and prevent the carrier rollers from interfering with each other; the belt supporting trolley is also provided with a rail falling prevention device, the rail falling prevention device is arranged at the bottom of the belt supporting trolley and is connected with the bottom of the belt supporting trolley through a bolt, and wheels of the belt supporting trolley are prevented from falling.
20. The continuous mining and continuous transportation cooperative conveying system according to claim 8, characterized in that: the hydraulic tape coiling device in the continuous telescopic carrying system consists of a hydraulic motor, a tape coiling shaft, a tape coiling bracket, a revolving body, a chassis, a hydraulic tape coiling deviation prevention device, a hydraulic cylinder I and a hydraulic cylinder II; the hydraulic motor is arranged on the tape winding support and fixed through a bolt to play a role in driving the tape winding shaft to rotate; one end of the tape winding shaft is inserted into the shaft hole of the tape winding bracket, and the other end of the tape winding shaft is connected with the hydraulic motor through a bolt and used for winding the adhesive tape; the tape coiling bracket is arranged on the revolving body and fixed through a bolt; the revolving body is inserted into a shaft which is vertical to the chassis, so that the flexible rotation is ensured; the hydraulic winding deviation prevention device is arranged on the winding bracket and is connected through a pin shaft to prevent the rubber belt from deviating; one end of the hydraulic cylinder I is arranged on the chassis and fixed through a pin shaft, and the other end of the hydraulic cylinder I is arranged on the revolving body and fixed through the pin shaft to play a role in pulling the revolving body to rotate; and one end of the hydraulic cylinder II is arranged on the revolving body and fixed through a pin, and the other end of the hydraulic cylinder II is arranged on the winding support and fixed through a pin to play a role in supporting the winding support to move up and down.
21. The continuous mining and continuous transportation cooperative conveying system according to claim 8, characterized in that: the speed-adjustable driving and unloading integrated device in the continuous telescopic carrier system consists of a permanent magnet driving roller, a bend roller, a surface increasing roller, an unloading roller, an integrated frame and an upper carrier roller group; the permanent magnet driving roller is arranged on the integrated frame oblique beam and fixed through a bolt to drive the adhesive tape to rotate; the turnabout drum is arranged on a vertical beam at the rear end of the integrated frame and is fixed through a bolt; the surface-increasing roller is arranged on a vertical beam at the front end of the integrated frame and is fixed through a bolt so as to increase the wrapping angle of the adhesive tape; the unloading rack is arranged at the front end of the integrated rack extending frame and is fixed by a bolt; the upper supporting roller groups are uniformly distributed on an upper cross beam of the integrated frame and fixed by bolts, and the upper supporting roller groups play a role in bearing an upper adhesive tape and materials.
CN202020422313.7U 2020-03-29 2020-03-29 Continuous-mining and continuous-transporting cooperative conveying system Active CN212126455U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020422313.7U CN212126455U (en) 2020-03-29 2020-03-29 Continuous-mining and continuous-transporting cooperative conveying system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020422313.7U CN212126455U (en) 2020-03-29 2020-03-29 Continuous-mining and continuous-transporting cooperative conveying system

Publications (1)

Publication Number Publication Date
CN212126455U true CN212126455U (en) 2020-12-11

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Application Number Title Priority Date Filing Date
CN202020422313.7U Active CN212126455U (en) 2020-03-29 2020-03-29 Continuous-mining and continuous-transporting cooperative conveying system

Country Status (1)

Country Link
CN (1) CN212126455U (en)

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