CN212122354U - Integrated semi-circular shaft part processing machine tool - Google Patents

Integrated semi-circular shaft part processing machine tool Download PDF

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Publication number
CN212122354U
CN212122354U CN202020742267.9U CN202020742267U CN212122354U CN 212122354 U CN212122354 U CN 212122354U CN 202020742267 U CN202020742267 U CN 202020742267U CN 212122354 U CN212122354 U CN 212122354U
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CN
China
Prior art keywords
sliding plate
linear rail
servo motor
turning tool
machine tool
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Expired - Fee Related
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CN202020742267.9U
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Chinese (zh)
Inventor
何平勇
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He Pingyong
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He Pingyong
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Priority to CN202020742267.9U priority Critical patent/CN212122354U/en
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Abstract

The utility model discloses an integrated semi-circular shaft part processing machine tool, which comprises a workbench, a moving device and a processing device, wherein the processing device comprises a fly cutter processing part, a cutting part, a turning tool device, a feeding device and a main clamp; the moving device is arranged on the table top of the workbench, and the main clamp is connected with an electric main shaft of the machine tool; the moving device comprises a linear rail A, a sliding plate A and a driving device A, the sliding plate A is in sliding fit with the linear rail A, the driving device A drives the sliding plate A to reciprocate along the linear rail A, and the linear rail A is connected with the workbench; the fly cutter processing part, the cutting part and the turning tool device are respectively connected with the sliding plate A through the feeding device; the feeding device comprises a linear rail B, a sliding plate B and a driving device B, the sliding plate B is in sliding fit with the linear rail B, the driving device A drives the sliding plate A to reciprocate, the linear rail B is connected with the sliding plate A, the main clamp and the processing device are arranged oppositely, the driving device B drives the sliding plate B to reciprocate along the linear rail B, and through integration of functions, energy consumption is reduced, and yield is increased.

Description

Integrated semi-circular shaft part processing machine tool
Technical Field
The utility model belongs to the technical field of machining and specifically relates to an integrated form semicircle axle part machine tool.
Background
Potentiometre, encoder turning metal axle processing divide into semicircle axle (F type) and dashes two big types of colored axle (KQ type), and its processing technology is roughly the same, and only encoder machining precision is some high, and prior art is to the main processing step of semicircle axle core: firstly, turning a round bar into a single product shape by a machine tool; secondly, cutting the alloy saw blade into a product with the drawing requirement by using a special production machine cutting machine (also called a flat milling machine) by using an alloy saw blade cutting method.
In the processing steps of the prior art, processing machines in each step are different, a large amount of manpower is needed to monitor the working conditions, meanwhile, when the processing machine is transferred from one working procedure to another working procedure, parts to be processed need to be clamped on different clamps again, eccentricity and concentricity errors can be caused by clamping every time, furthermore, a large amount of consumables such as cutting fluid and engine oil are consumed in the two processing steps, and the processing cost is increased.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned shortcomings of the prior art, the present invention is directed to: the integrated semi-circular shaft part processing machine tool can complete all the working procedures involved in the two steps.
In order to realize the purpose of the utility model, the utility model provides a following technical scheme:
an integrated semi-circular shaft part processing machine tool comprises a workbench, a moving device and a processing device, wherein the processing device comprises a fly cutter processing part, a cutting part, a turning tool device, a feeding device and a main clamp; the fly cutter machining part is used for milling a part at a high speed and rotationally cutting the appearance of a workpiece, the cutting part is used for cutting the part, the turning tool device is used for machining the outer contour of the part, and the main clamp is used for clamping the part to be machined; the moving device is arranged on the table top of the workbench, and the main clamp is connected with an electric main shaft of the machine tool;
the moving device comprises a linear rail A, a sliding plate A and a driving device A, the sliding plate A is in sliding fit with the linear rail A, the driving device A drives the sliding plate A to reciprocate along the linear rail A, and the linear rail A is connected with the workbench;
the fly cutter processing part, the cutting part and the turning tool device are respectively connected with the sliding plate A through the feeding device;
the feeding device comprises a linear rail B, a sliding plate B and a driving device B, the sliding plate B is in sliding fit with the linear rail B, the driving device A drives the sliding plate A to reciprocate, the linear rail B is connected with the sliding plate A, the main fixture is arranged opposite to the machining device, and the driving device B drives the sliding plate B to reciprocate along the linear rail B.
Further, the driving device A comprises a screw rod A and a servo motor A, a screw rod nut matched with the screw rod A is arranged on the sliding plate A, the screw rod A is connected with the screw rod nut through threads, an output shaft of the servo motor A is in transmission connection with the screw rod A, and the servo motor A is connected with the workbench.
Further, the driving device B comprises a screw rod B and a servo motor B, a threaded through hole matched with the screw rod B is formed in the sliding plate B, the screw rod B is connected with the sliding plate B through the threaded through hole B, and an output shaft of the servo motor B is in transmission connection with the screw rod B.
Further, fly sword processing portion includes servo motor C, milling cutter dish, milling cutter, the milling cutter dish is used for the centre gripping milling cutter, servo motor C's output shaft with the milling cutter dish transmission is connected.
Further, the cutting part comprises a saw blade and a servo motor D, the saw blade is in transmission connection with an output shaft of the servo motor D, and the servo motor D is arranged on a sliding plate B of a feeding device connected with the cutting part.
Further, the lathe tool device includes lathe tool seat, lathe tool, the lathe tool seat set up with the slide B of the feeding device that the lathe tool device is connected, the lathe tool with the lathe tool seat is connected.
Compared with the prior art, the utility model, following beneficial effect has:
in a plurality of processes, the part is always clamped by the main clamp, and centering errors caused by a plurality of times of clamping are eliminated.
By integrating the functions on one machine tool, the electric quantity, the oil consumption and the labor are greatly reduced compared with the original process.
Compared with the traditional machine tool machining process, the method has the advantages that the flying process is added, namely, the flying cutter machining part rotates to cut the appearance of the part, and errors caused by the rotation cutting of the spindle in the traditional mode are eliminated.
Drawings
FIG. 1 is a front view of the integrated semi-circular shaft part processing machine tool of the present invention;
FIG. 2 is a top view of the integrated semi-circular shaft part processing machine tool of the present invention;
FIG. 3 is a front view of a machined part;
FIG. 4 is a side view of a machined part;
fig. 5 is a schematic view of the connection between the moving device and the feeding device.
List of reference numerals
1-workbench, 2-motorized spindle, 3-clamp, 4-milling cutter disc, 5-servo motor C, 6-feeding device, 7-linear rail A, 8-screw rod A, 9-punch, 10-saw blade, 11-lathe tool seat, 12-sliding plate A, 13-lathe tool, 14-sliding plate B, 15-linear rail B, 16-screw rod B.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, integrally connected, or detachably connected; may be communication within two elements; they may be directly connected or indirectly connected through an intermediate, and those skilled in the art can understand the specific meaning of the above terms in the present invention in specific situations.
An integrated semi-circular shaft part processing machine tool comprises a workbench 1, a moving device and a processing device, wherein the processing device comprises a fly cutter processing part, a cutting part, a turning tool device, a feeding device 6 and a main clamp 3; the fly cutter machining part is used for milling a part at a high speed and rotationally cutting the appearance of a workpiece, the cutting part is used for cutting the part, the turning tool device is used for machining the outer contour of the part, and the main clamp 3 is used for clamping the part to be machined; the moving device is arranged on the table surface of the workbench 1, and the main clamp 3 is connected with an electric spindle 2 of a machine tool;
the moving device comprises a linear rail A7, a sliding plate A12 and a driving device A, wherein the sliding plate A12 is in sliding fit with the linear rail A7, the driving device A drives the sliding plate A12 to reciprocate along a linear rail A7, and the linear rail A7 is connected with the workbench 1;
the fly cutter processing part, the cutting part and the turning tool device are respectively connected with the sliding plate A12 through the feeding device 6;
feed arrangement 6 includes linear rail B15, slide B14, drive arrangement B, slide B14 with linear rail B15 sliding fit, drive arrangement A drive slide A12 reciprocating motion, linear rail B15 with slide A12 is connected, main fixture 3 with the processingequipment sets up relatively, drive arrangement B drive slide B14 is along linear rail B15 reciprocating motion.
The utility model discloses in, controller such as 6 accessible PLC of mobile device, processingequipment, feeding device control, make things convenient for automated processing, reduce the demand to the manpower.
The processing flow is as follows: machine tool → flying square technique → power head cutting.
Firstly, the electric spindle 2 of the machine tool rotates, the moving device moves the turning tool device to the position of aligning a blank, then the feeding device 6 enables the turning tool device to be close to the blank, the blank is turned into a single product shape, then the electric spindle 2 of the machine tool stops rotating, the flying cutter processing part is moved to the position of aligning the blank, the feeding device 6 enables the milling cutter disc 4 to be close to the blank, the milling cutter disc 4 in the flying cutter processing part starts to rotate under the action of the servo motor C5, the milling cutter disc 4 drives the milling cutter to rotate and mill the appearance of a part, finally the cutting part is moved, the servo motor D in the cutting part rotates, and the servo motor D drives the saw blade 10 to rotate to cut the part into a product required by a drawing.
The traditional processing procedures are as follows: the machining of the machine tool → milling flat cutting process, namely turn the blank into the shape of single product through the lathe at first, mill flat cutting process through the milling machine subsequently, the whole procedure needs two machines, compare with traditional machining of the machine tool → milling flat cutting process, the utility model discloses in only need a machine tool can accomplish all processes of traditional processing mode, in the course of working, the part is held by the main clamp 3 all the time, get rid of because many times of centering errors that the centre gripping brought; moreover, the functions are integrated on one machine tool, so that the electric quantity, the oil consumption and the labor are greatly reduced compared with the original process.
Meanwhile, a flying square process is added, namely the flying cutter processing part rotates to mill the appearance of the part, and errors caused by the rotation cutting of a main shaft in a traditional mode are eliminated.
Further, the driving device A comprises a lead screw A8 and a servo motor A, a lead screw nut matched with the lead screw A8 is arranged on the sliding plate A12, the lead screw A8 is in threaded connection with the lead screw nut, an output shaft of the servo motor A is in transmission connection with the lead screw A8, and the servo motor A is connected with the workbench 1.
After one process is completed, the servo motor A drives the screw rod A8 to rotate, and the screw rod A8 further drives the sliding plate A12 to translate, so that the next processing component in the processing device processes parts on the main clamp 3.
Further, drive arrangement B includes lead screw B16, servo motor B, be provided with on the slide B14 with the screw thread through-hole of lead screw B16 adaptation, lead screw B16 with slide B14 passes through screw thread through-hole B is connected, servo motor B's output shaft with lead screw B16 transmission is connected.
When a machining component in the machining device reaches a position aligned with a machining position, the sliding plate B14 is driven to translate through the servo motor B, and a part is located in a machining range.
Further, fly sword processing portion includes servo motor C5, milling cutter dish 4, milling cutter dish 4 is used for the centre gripping milling cutter, servo motor C5's output shaft with milling cutter dish 4 transmission is connected.
Through servo motor C5 drive milling cutter dish 4 rotates, milling cutter dish 4 and then drive milling cutter rotates with the cutting element.
Further, the cutting part comprises a saw blade 10 and a servo motor D, the saw blade 10 is in transmission connection with an output shaft of the servo motor D, and the servo motor D is arranged on a sliding plate B14 of the feeding device 6 connected with the cutting part.
The servo motor D drives the saw blade 10, and the saw blade 10 cuts parts.
Further, the turning tool device comprises a turning tool seat 11 and a turning tool 13, the turning tool seat 11 is arranged on a sliding plate B14 of the feeding device 6 connected with the turning tool device, and the turning tool 13 is connected with the turning tool seat 11.
The part is initially cut into the shape of a single product by the turning tool 13.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the details of the embodiments in the above description, and the technical concept of the present invention can be within the scope of the present invention, and can be modified to various simple modifications, and these simple modifications all belong to the protection scope of the present invention. It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and in order to avoid unnecessary repetition, the present invention does not need to describe any combination of the features. In addition, various embodiments of the present invention can be combined arbitrarily, and the disclosed content should be regarded as the present invention as long as it does not violate the idea of the present invention.

Claims (6)

1. An integrated semi-circular shaft part processing machine tool is characterized by comprising a workbench (1), a moving device and a processing device, wherein the processing device comprises a fly cutter processing part, a cutting part, a turning tool device, a feeding device (6) and a main clamp (3); the fly cutter machining part is used for milling a part at a high speed and rotationally cutting the appearance of a workpiece, the cutting part is used for cutting the part, the turning tool device is used for machining the outer contour of the part, and the main clamp (3) is used for clamping the part to be machined; the moving device is arranged on the table surface of the workbench (1), and the main clamp (3) is connected with an electric spindle (2) of a machine tool;
the moving device comprises a linear rail A (7), a sliding plate A (12) and a driving device A, wherein the sliding plate A (12) is in sliding fit with the linear rail A (7), the driving device A drives the sliding plate A (12) to reciprocate along the linear rail A (7), and the linear rail A (7) is connected with the workbench (1);
the fly cutter processing part, the cutting part and the turning tool device are respectively connected with the sliding plate A (12) through the feeding device (6);
feed arrangement (6) include linear rail B (15), slide B (14), drive arrangement B, slide B (14) with linear rail B (15) sliding fit, drive arrangement A drive slide A (12) reciprocating motion, linear rail B (15) with slide A (12) are connected, main fixture (3) with processingequipment sets up relatively, drive arrangement B drive slide B (14) are along linear rail B (15) reciprocating motion.
2. The integrated semi-circular shaft part processing machine tool according to claim 1, characterized in that the driving device A comprises a lead screw A (8) and a servo motor A, a lead screw nut matched with the lead screw A (8) is arranged on the sliding plate A (12), the lead screw A (8) is in threaded connection with the lead screw nut, an output shaft of the servo motor A is in transmission connection with the lead screw A (8), and the servo motor A is connected with the workbench (1).
3. The integrated semi-circular shaft part processing machine tool according to claim 2, characterized in that the driving device B comprises a screw rod B (16) and a servo motor B, a threaded through hole matched with the screw rod B (16) is arranged on the sliding plate B (14), the screw rod B (16) is connected with the sliding plate B (14) through the threaded through hole B, and an output shaft of the servo motor B is in transmission connection with the screw rod B (16).
4. The integrated half-round shaft part processing machine tool according to claim 3, wherein the fly cutter processing part comprises a servo motor C (5), a milling cutter head (4) and a milling cutter, the milling cutter head (4) is used for clamping the milling cutter, and an output shaft of the servo motor C (5) is in transmission connection with the milling cutter head (4).
5. The integrated semi-circular shaft part processing machine tool according to claim 4, characterized in that the cutting part comprises a saw blade (10), a servo motor D, the saw blade (10) is in transmission connection with an output shaft of the servo motor D, and the servo motor D is arranged on a sliding plate B (14) of a feeding device (6) connected with the cutting part.
6. The integrated half-round shaft part processing machine according to claim 5, wherein said turning tool device comprises a turning tool seat (11), a turning tool (13), said turning tool seat (11) is arranged on a slide plate B (14) of a feeding device (6) connected with said turning tool device, said turning tool (13) is connected with said turning tool seat (11).
CN202020742267.9U 2020-05-07 2020-05-07 Integrated semi-circular shaft part processing machine tool Expired - Fee Related CN212122354U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020742267.9U CN212122354U (en) 2020-05-07 2020-05-07 Integrated semi-circular shaft part processing machine tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020742267.9U CN212122354U (en) 2020-05-07 2020-05-07 Integrated semi-circular shaft part processing machine tool

Publications (1)

Publication Number Publication Date
CN212122354U true CN212122354U (en) 2020-12-11

Family

ID=73694382

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020742267.9U Expired - Fee Related CN212122354U (en) 2020-05-07 2020-05-07 Integrated semi-circular shaft part processing machine tool

Country Status (1)

Country Link
CN (1) CN212122354U (en)

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20201211

Termination date: 20210507