CN212121906U - Mobius ring structure double-edge band saw - Google Patents

Mobius ring structure double-edge band saw Download PDF

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CN212121906U
CN212121906U CN202020119490.8U CN202020119490U CN212121906U CN 212121906 U CN212121906 U CN 212121906U CN 202020119490 U CN202020119490 U CN 202020119490U CN 212121906 U CN212121906 U CN 212121906U
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band saw
mobius
annular
abrasive particles
annular structure
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徐斌
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Abstract

The utility model discloses a band saw with Mobius ring structure and double blades, belonging to the technical field of ring saws, which comprises a band saw with Mobius ring structure, a driving roller, a first driven roller and a second driven roller, the Mobius annular structure band saw is sleeved on the driving roller and is respectively sleeved on the first driven roller and the second driven roller, the top of the driving roller is provided with a driving motor, the bottom of the Mobius annular structure band saw is provided with a workpiece, the workpiece is provided with a saw slot corresponding to the Mobius annular structure band saw, the utility model is further improved on the basis of the conventional annular band saw, and the Mobius ring structure is applied to the annular band saw, thereby providing a novel high-efficiency annular band saw with long service life, the annular band saw can be used on the basis of no modification or slight modification of the existing annular band saw, and is suitable for various application environments adopting the annular band saw.

Description

Mobius ring structure double-edge band saw
Technical Field
The utility model relates to a loop type saw technical field specifically is a Mobius loop configuration twolip band saw.
Background
The band saw is a metal strip with a toothed edge on the side, is made of a common alloy steel strip, achieves the purpose of sawing a workpiece by planing the workpiece with saw teeth and taking away saw dust through reciprocating motion, is widely applied to cutting frozen meat food, wood, plastic products, paper products, metal and other materials, and is widely applied to splitting, squaring, cutting, slicing and other applications. One improved generation is to connect the band saw end to form the annular endless band saw, and when in use, the annular band saw does continuous rotary motion along the same direction, and because the speed reduction, reversing and pause are avoided, the structure of the annular band saw machine is simplified and efficient cutting is easier to realize, so that the annular band saw machine which is smaller and more portable or large-size materials can be cut more efficiently.
Chinese invention patent CN106041771 and utility model patent CN205799280 disclose a superhard abrasive band saw. The superhard abrasive band saw comprises a base body formed by connecting a steel band head and a steel band tail into a ring shape, wherein the base body comprises a tooth-shaped part and a continuous tyre body part, a first accommodating space penetrating through the height of the tooth-shaped part is formed by extending a certain distance on the front surface of the tooth-shaped part along the thickness direction of the tooth-shaped part, a second accommodating space penetrating through the height of the tooth-shaped part is formed by extending a certain distance on the back surface of the tooth-shaped part along the thickness direction of the tooth-shaped part, and the extending distance of the first accommodating space in the thickness direction of the tooth-shaped part is equal to the extending distance of the second accommodating space in; and superhard abrasive layers containing superhard abrasive particles are arranged at the top ends of the first accommodating space, the second accommodating space and the tooth-shaped part. This patent describes in the specification that it has an annular band-like structure suitable for cutting high value materials.
Chinese utility model patent CN2400235 discloses a carpenter uses annular band saw blade, and its characterized in that band saw blade's both sides all are equipped with the tooth for large-scale ligneous cutting can improve wood-cutting machine's work efficiency. The Chinese patent CN104210038 discloses an annular diamond double-edge band saw and a manufacturing method thereof, wherein electro-deposition metal layers coated on edges on two sides of a stainless steel band are electroplated, diamond particles are uniformly solidified on the electroplated layers, and a diamond composite coating formed by the electro-deposition metal layers and the diamond particles is used for chip processing. The two inventions are characterized in that saw teeth or abrasive grains which play a role in sawing are arranged on two edges of the saw belt, but only one side edge actually participates in cutting during actual sawing, and the other side cannot effectively play a role in cutting because the other side cannot be reversed to a sawing position.
The Chinese invention patent CN102873401 discloses an annular superhard abrasive wire and a manufacturing method thereof, wherein the annular superhard abrasive wire comprises a wire rope with the diameter of 0.1-6 mm, superhard abrasive particles consolidated on the surface of the wire rope and a coating layer used for consolidating the superhard abrasive particles. The manufacturing method of the annular superhard abrasive wire is that the filament rope is firstly woven into an annular shape with any circumference, and then the superhard abrasive particles are solidified on the surface of the annular filament rope by a coating method, so that the annular superhard abrasive wire with high strength, uniform outer diameter and long service life is formed. The annular superhard abrasive wire saw is suitable for cutting conductor, semiconductor and non-conductor materials by using an annular wire cutting machine.
The chinese invention patent CN108381797 and the chinese utility model CN204136252 respectively disclose an annular diamond fret saw, which is structured by twisting and connecting metal base lines into an annular shape, and then arranging spiral or annular abrasive grain relief and chip grooves. This structure is difficult to consolidate larger particle abrasive particles due to the small surface area of the wire-bonded substrate and the limited total number of attachable abrasive particles is not sufficient for applications with large loads or high cutting efficiency.
International patent publication WO2014/063910 discloses a method of intermittently brazing abrasive grains to form serrations on the surface of a flat steel wire having a bonded mobius annular structure. US patent 4189968(1978-08-30, 1998-08-30 has expired) discloses a similar concept to the present invention, and proposes a method of manufacturing an improved band saw blade comprising providing a metal band of a predetermined length, both edges of which have cutting surfaces, and joining the butt ends of the band saw blade to form a mobius strip, which may have wooden, metal or plastic cutting teeth, a saw blade for cutting paper products, a bonded abrasive grain saw blade for cutting hard materials such as metal or ceramics, etc.
Japanese utility model patent open-secret 09-038823(JP3507208, 1995-08-01 application, 2015-08-01 expired) discloses a concept similar to the present invention, which proposes a mobius annular structure band saw, but it is a direction perpendicular to the annular surface method plane, so the maximum cutting depth can not exceed the diameter of the driving roller, and in order to provide the back support force, it sets the boss shape in the middle of the band saw to support and restrain the band saw position, resulting in the band saw can not be made very thin, the corresponding consequence is that the cutting seam is large, the cutting resistance is large, and then needs a higher power driving motor and produces lower cutting efficiency; meanwhile, the thicker saw band base body can also lead the band saw to have large rigidity and be not beneficial to overturning and bending, and the band saw is easy to fatigue fracture in the periodic overturning and cutting process.
The mobius strip was discovered in 1858 by the german mathematicians auguster mobius and john listerine, and had topological non-directionality, with only one face (surface), and one boundary. Most of the existing annular band saws are single-side annular and are not Mobius band structures, and when materials are sawed, only one side can be sawed.
Disclosure of Invention
An object of the utility model is to provide a mobius loop constructs twolip band saw to solve the problem that how to adopt the structure trepan of mobius loop to saw cutting that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a two-edge band saw of mobius loop structure, includes mobius loop structure band saw, drive roller, first driven voller and second driven voller, mobius loop structure band saw cup joints on the drive roller, mobius loop structure band saw cup joints respectively on first driven voller and second driven voller, driving motor is installed at the top of drive roller, the bottom of mobius loop structure band saw is equipped with the work piece, set up on the work piece with the corresponding kerf of mobius loop structure band saw.
Preferably, the driving roller, the first driven roller and the second driven roller all comprise rigid shafts, and outer sleeves made of rubber or polyurethane elastic materials are sleeved on the outer walls of the rigid shafts.
Preferably, a tension adjusting moving device is further mounted on the first driven roller, and the tension adjusting moving device includes, but is not limited to, a hydraulic moving device or a motor driving device.
Preferably, one or more layers of hard abrasive particles are consolidated on the surface of the Mobius annular structure band saw through brazing or electroplating, and the hard abrasive particles are one of single crystal diamond abrasive particles, polycrystalline diamond abrasive particles, cubic boron nitride abrasive particles, silicon carbide abrasive particles or corundum abrasive particles.
Preferably, one or more layers of hard abrasive grain teeth are fixedly welded or electroplated on the outer walls of the upper side and the lower side of the Mobius annular structure band saw, and the hard abrasive grain teeth are one of single crystal diamond abrasive grain teeth, polycrystalline diamond abrasive grain teeth, cubic boron nitride abrasive grain teeth, silicon carbide abrasive grain teeth or corundum abrasive grain teeth.
Preferably, the surface of the Mobius annular structure band saw is fixedly connected with one or more layers of hard abrasive particles through brazing or electroplating, and the middle part of the Mobius annular structure band saw is uniformly provided with holes.
Preferably, saw teeth are uniformly arranged on the Mobius annular structure band saw, and one or more hard abrasive particle protective layers are fixedly connected on the saw teeth through brazing or electroplating.
Compared with the prior art, the beneficial effects of the utility model are that:
1) the utility model is further improved on the basis of the conventional annular band saw, and applies the Mobius ring structure on the annular band saw, thereby providing a novel high-service-life and high-efficiency annular band saw which can be used on the basis of no modification or slight modification of the existing annular band saw machine and is suitable for various application environments adopting the annular band saw;
2) the utility model discloses a band saw blade both sides all have the cutting tooth, consequently when cutting, its life-span is the twice of the life of the band saw blade that only one side has the cutting tooth. In addition, because the interval time for replacing the saw blade is prolonged, the loss time for replacing the saw blade can be halved, so that unattended operation at night in some applications is possible, and the automatic saw blade cutting machine has the advantages of being capable of participating in cutting on both sides, saving time and labor, saving cost and improving efficiency.
Drawings
FIG. 1 is a schematic structural view of a Mobius ring according to the present invention;
FIG. 2 is a schematic view of a double-edged band saw of the Mobius ring structure of the present invention;
FIG. 3 is a schematic view of the Mobius loop of the present invention;
FIG. 4 is a schematic structural view of the embodiment of the present invention after welding and forming teeth;
FIG. 5 is a schematic view of the Mobius loop structure of the present invention mounted on a band saw for cutting;
FIG. 6 is a schematic structural view of a second embodiment of the present invention;
FIG. 7 is a schematic diagram of a third embodiment of the present invention;
FIG. 8 is a schematic diagram of a fourth embodiment of the present invention
Fig. 9 is a schematic structural view of an embodiment of the present invention.
In the figure: 1 Mobius annular structure band saw, 2 sawteeth, 3 driving rollers, 4 first driven rollers, 5 second driven rollers, 6 driving motors, 7 workpieces and 8 saw gaps.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided", "sleeved/connected", "connected", and the like are to be understood in a broad sense, such as "connected", which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-9, the present invention provides a technical solution: the utility model provides a two-edge band saw of mobius loop structure, includes mobius loop structure band saw 1, drive roller 3, first driven voller 4 and second driven voller 5, mobius loop structure band saw 1 cup joints on drive roller 3, mobius loop structure band saw 1 cup joints respectively on first driven voller 4 and second driven voller 5, and first driven voller 4 can realize driving opening of mobius loop structure band saw 1 under the effect of mobile device is adjusted to tension, and second driven voller 5 is used for pushing down mobius loop structure band saw 1, avoids taking place to break away from by work piece 7 jack-up.
The top of drive roller 3 is installed driving motor 6, the bottom of Mobius annular structure band saw 1 is equipped with work piece 7, seted up on the work piece 7 with the corresponding saw gap 8 of Mobius annular structure band saw 1.
Wherein, drive roller 3, first driven roller 4 and second driven roller 5 all include the rigidity axle, cup jointed rubber or polyurethane elastic material system overcoat on the outer wall of rigidity axle, realize the transmission effect.
The first driven roller 4 is further provided with tension adjusting mobile equipment, and the tension adjusting mobile equipment comprises hydraulic mobile equipment or motor driving equipment and is not limited to the hydraulic mobile equipment or the motor driving equipment, and is used for driving the first driven roller 4 to move back and forth and driving the Mobius annular structure band saw 1 to open.
The surface of the mobius annular structure band saw 1 is fixedly connected with one or more layers of hard abrasive particles through brazing or electroplating, the hard abrasive particles are one of single crystal diamond abrasive particles, polycrystalline diamond abrasive particles, cubic boron nitride abrasive particles, silicon carbide abrasive particles or corundum abrasive particles, and the band saw is used as an embodiment for machining a workpiece 7.
One or more layers of hard abrasive grain tooth manufacturing layers are fixedly welded or electroplated on the outer walls of the upper side and the lower side of the Mobius annular structure band saw 1, the hard abrasive grain tooth manufacturing layer is one of single crystal diamond abrasive grain tooth, polycrystalline diamond abrasive grain tooth, cubic boron nitride abrasive grain tooth, silicon carbide abrasive grain tooth or corundum abrasive grain tooth, and serves as an embodiment of processing a workpiece 7 by the band saw.
The surface of the Mobius annular structure band saw 1 is fixedly connected with one or more layers of hard abrasive particles through brazing or electroplating, and the middle part of the Mobius annular structure band saw 1 is uniformly provided with holes to be used as an embodiment for processing a workpiece 7 by the band saw.
Saw teeth 2 are uniformly arranged on the Mobius annular structure band saw 1, and one or more hard abrasive particle protective layers are fixedly connected on the saw teeth 2 through brazing or electroplating, so that the embodiment of the band saw for processing a workpiece 7 is realized.
Example one
A manufacturing method of a Mobius ring structure double-edge band saw comprises the following steps:
s1: trimming: selecting an alloy belt with good toughness and fatigue resistance as a back body material, adopting a hard alloy blade with a fixed shape, cutting off parts on two sides of the back body to be used as welding surfaces, and cutting a band saw product with a certain specification into a fixed width;
s2: welding the gear material: welding high-hardness tooth materials of corresponding specifications on two side surfaces of the chamfered edge of the back body by using a proper welding method to form a bimetal composite belt body, wherein the welding method is preferably electron beams or laser, and gas shielded arc welding is selected for the second time;
s3: primary annealing: placing the welded composite belt in a well-type annealing furnace or a bell-type annealing furnace, and adopting a proper annealing process to enable carbides in the tooth material, the backing material and the welding line to be spherical, so as to eliminate welding stress and facilitate subsequent cold machining;
s4: looping: beveling the two ends of the strip-shaped belt body to form the same triangle respectively so as to form an isosceles trapezoid or other shapes, enabling the two ends to be capable of being turned and butted, twisting one end for 180 degrees and aligning the other end, and carrying out butt welding on the two ends by adopting a proper welding method so as to form the Mobius structural ring body, wherein the welding method preferably selects electron beams or laser, and selects gas shielded arc welding for the second time;
s5: secondary annealing: adopting a proper annealing process to enable carbides in the tooth material, the back material and the welding seam to be spherical, eliminating welding stress so as to facilitate subsequent cold processing, selecting integral annealing or local annealing, and if the Mobius ring structure band saw has a longer circumference, omitting the step S3 of primary annealing, and integrally annealing after ring formation;
s6: expanding a welding seam: the annealed composite belt is rolled to a certain thickness by a rolling mill, and the position of a welding seam is smooth, so that the process can make the belt body smooth and uniform and disperse the welding seam material, and is favorable for enhancing the fatigue resistance of the belt saw;
s7: milling teeth: milling the tooth parts on two sides of the annular composite belt into a required sawtooth shape;
s8: tooth separation: the sawteeth are inclined leftwards and rightwards according to a certain rule, and the step can be omitted according to the design requirement of the product;
s9: cleaning: preparing an alkaline cleaning agent according to a proportion, carrying out chemical, electrochemical or ultrasonic degreasing, and then cleaning with clear water, aiming at removing impurities and oil stains on the surface of the band saw blade and preventing the defects of oxidation, bright spots, surface defects and the like formed on the surface of the band saw blade during quenching;
s10: quenching-tempering: and (3) keeping the temperature of the bimetal annular band saw blade subjected to tooth division at a certain temperature lower than the melting point for a period of time, and then quickly cooling to achieve the purpose of quenching. Then, after heat preservation for several times at a certain temperature, the purpose of tempering is achieved, so that the band saw blade forms a tissue suitable for saw cutting, high-hardness sawteeth and favorable internal stress distribution are obtained, and the wear resistance and the fatigue strength of the band saw blade are improved;
s11: sand blasting: fine quartz sand or other abrasive particles are adopted to impact the surface of the quenched-tempered annular band saw blade at a high speed, so that the defects of decarburization, oxidation and the like on the surface are removed, and residual compressive stress is formed on the surface, so that the fatigue life of the band saw blade is prolonged;
s12: cleaning and drying: and cleaning the annular band saw subjected to sand blasting by using clean water, and drying to obtain the Mobius ring structure double-edge band saw.
EXAMPLE two (as shown in FIG. 6)
A manufacturing method of a Mobius ring structure double-edge band saw comprises the following steps:
s1: trimming: selecting an alloy belt with good toughness and fatigue resistance as a back body material, adopting a hard alloy blade with a fixed shape, cutting off parts on two sides of the back body to be used as welding surfaces, and cutting a band saw product with a certain specification into a fixed width;
s2: welding the gear material: welding high-hardness tooth materials of corresponding specifications on two side surfaces of the chamfered edge of the back body by using a proper welding method so as to form a bimetal composite belt body;
s3: looping: selecting an alloy belt with good toughness and fatigue resistance as a back material, such as a spring steel belt or a stainless steel belt, wherein the thickness of the belt body is greater than the thickness of a target product, the width of the belt body is less than or equal to the width of the target product, obliquely cutting off the same triangle at two ends of the belt body to form an isosceles trapezoid, twisting one end by 180 degrees to align the other end, and welding the two ends by adopting a proper welding method to form a Mobius structural ring body, wherein the welding method preferably selects an electron beam or a laser and selects gas shielded arc welding for the second time;
s4: annealing: and (3) adopting a proper annealing process to enable carbides in the tooth material, the back material and the welding line to be spherical, and eliminating welding stress so as to facilitate subsequent cold processing. Bulk annealing or local annealing can be selected according to conditions;
s5: rolling a belt: the annealed belt body is rolled to a certain thickness by a rolling mill, the position of a welding seam is flat, the process can enable the belt body to be flat and uniform and disperse the welding seam material, the fatigue resistance of the band saw is enhanced, the thickness of the annular belt body is reduced, the width and the length of the annular belt body are increased, and the hardness and the strength of the material are improved;
s6: sand blasting: fine quartz sand or other abrasive particles are adopted to impact the surface of the rolled annular belt body at a high speed, so that the defects of decarburization, oxidation and the like of the surface are removed, and residual compressive stress is formed on the surface, so that the fatigue life of the band saw blade is prolonged;
s7: insulation: adhering a waterproof insulating adhesive tape to the middle part of the annular belt without solidifying the abrasive particles for insulation;
s8: degreasing: degreasing by using an alkaline degreasing agent solution at the temperature of 60 +/-5 ℃, preferably carrying out electrolytic degreasing or ultrasonic degreasing, and washing the degreased liquid with clear water until the surface is neutral;
s9: acid washing: removing surface oxides by using a mixed solution of 20% sulfuric acid and 10 hydrochloric acid at room temperature, activating the surface, and washing the surface to be neutral by using clear water to obtain an annular band saw substrate with a clean surface;
s10: pre-plating: depositing a nickel layer medium on the surface of the cleaned annular band saw substrate through a nickel flash plating process;
s11: adhering diamonds: adhering diamond particles to the surface of the annular belt by a sand burying method or a sand suspending method, wherein the diamond is preferably high-grade raw material;
s12: and (3) solidifying the diamond: connecting the annular belt adhered with the diamond particles with a cathode of a direct current power supply, applying a current, and depositing a nickel layer on the surface of the belt body to bury and solidify the diamond particles;
s13: washing with water: cleaning the coated annular band saw by using clear water to remove the plating solution attached to the surface;
s14: removing the insulating layer: removing the insulating tape;
s15: and (3) heat treatment: placing the annular band saw with the consolidated diamond into an oven, and carrying out heat treatment for 12 hours at the temperature of 200 +/-20 ℃ so as to remove hydrogen included in a coating and eliminate stress, thus obtaining the double-edge band saw with the Mobius ring structure;
EXAMPLE three (as shown in FIG. 9)
A manufacturing method of a Mobius ring structure double-edge band saw comprises the following steps:
s1: trimming: selecting an alloy belt with good toughness and fatigue resistance as a back body material, adopting a hard alloy blade with a fixed shape, cutting off parts on two sides of the back body to be used as welding surfaces, and cutting a band saw product with a certain specification into a fixed width;
s2: welding the gear material: welding high-hardness tooth materials of corresponding specifications on two side surfaces of the chamfered edge of the back body by using a proper welding method so as to form a bimetal composite belt body;
s3: primary annealing: placing the welded composite belt in a well-type annealing furnace or a bell-type annealing furnace, and adopting a proper annealing process to enable carbides in the tooth material, the backing material and the welding line to be spherical, so as to eliminate welding stress and facilitate subsequent cold machining;
s4: looping: beveling the two ends of the strip-shaped belt body to form the same triangle respectively so as to form an isosceles trapezoid or other shapes, enabling the two ends to be capable of being turned and butted, twisting one end by 180 degrees and aligning the other end, and butt-welding the two ends by adopting a proper welding method so as to form the Mobius structural ring body;
s5: secondary annealing: a proper annealing process is adopted to enable carbides in the tooth material, the back material and the welding line to be spherical, so that welding stress is eliminated, and subsequent cold machining is facilitated;
s6: expanding a welding seam: the annealed composite belt is rolled to a certain thickness by a rolling mill, and the position of a welding seam is smooth, so that the process can make the belt body smooth and uniform and disperse the welding seam material, and is favorable for enhancing the fatigue resistance of the belt saw;
s7: milling teeth: milling the tooth parts on two sides of the annular composite belt into a required sawtooth shape;
s8: tooth separation: the sawteeth are inclined leftwards and rightwards according to a certain rule, and the step can be omitted according to the design requirement of the product;
s9: cleaning: preparing an alkaline cleaning agent according to a proportion, carrying out chemical, electrochemical or ultrasonic degreasing, and then cleaning with clear water, aiming at removing impurities and oil stains on the surface of the band saw blade and preventing the defects of oxidation, bright spots, surface defects and the like formed on the surface of the band saw blade during quenching;
s10: quenching-tempering: and (3) keeping the temperature of the bimetal annular band saw blade subjected to tooth division at a certain temperature lower than the melting point for a period of time, and then quickly cooling to achieve the purpose of quenching. Then, after heat preservation for several times at a certain temperature, the purpose of tempering is achieved, so that the band saw blade forms a tissue suitable for saw cutting, high-hardness sawteeth and favorable internal stress distribution are obtained, and the wear resistance and the fatigue strength of the band saw blade are improved;
s11: sand blasting: fine quartz sand or other abrasive particles are adopted to impact the surface of the quenched-tempered annular band saw blade at a high speed, so that the defects of decarburization, oxidation and the like on the surface are removed, and residual compressive stress is formed on the surface, so that the fatigue life of the band saw blade is prolonged;
s12: cleaning and drying: cleaning the annular band saw subjected to sand blasting with clear water, and drying to obtain the Mobius ring structure double-edge band saw;
s13: fixing the diamond: a layer of single crystal diamond particles is consolidated by brazing to form a Mobius ring structure double-edged band saw as shown in figures 7 and 8 and further enhance the cutting ability and life thereof.
Example four
A manufacturing method of a Mobius ring structure double-edge band saw comprises the following steps:
s1: trimming: selecting an alloy belt with good toughness and fatigue resistance as a back body material, adopting a hard alloy blade with a fixed shape, cutting off parts on two sides of the back body to be used as welding surfaces, and cutting a band saw product with a certain specification into a fixed width;
s2: welding the gear material: welding high-hardness tooth materials of corresponding specifications on two side surfaces of the chamfered edge of the back body by using a proper welding method so as to form a bimetal composite belt body;
s3: primary annealing: placing the welded composite belt in a well-type annealing furnace or a bell-type annealing furnace, and adopting a proper annealing process to enable carbides in the tooth material, the backing material and the welding line to be spherical, so as to eliminate welding stress and facilitate subsequent cold machining;
s4: looping: beveling the two ends of the strip-shaped belt body to form the same triangle respectively so as to form an isosceles trapezoid or other shapes, enabling the two ends to be capable of being turned and butted, twisting one end by 180 degrees and aligning the other end, and butt-welding the two ends by adopting a proper welding method so as to form the Mobius structural ring body;
s5: secondary annealing: a proper annealing process is adopted to enable carbides in the tooth material, the back material and the welding line to be spherical, so that welding stress is eliminated, and subsequent cold machining is facilitated;
s6: expanding a welding seam: the annealed composite belt is rolled to a certain thickness by a rolling mill, and the position of a welding seam is smooth, so that the process can make the belt body smooth and uniform and disperse the welding seam material, and is favorable for enhancing the fatigue resistance of the belt saw;
s7: milling teeth: milling the tooth parts on two sides of the annular composite belt into a required sawtooth shape;
s8: tooth separation: the sawteeth are inclined leftwards and rightwards according to a certain rule, and the step can be omitted according to the design requirement of the product;
s9: cleaning: preparing an alkaline cleaning agent according to a proportion, carrying out chemical, electrochemical or ultrasonic degreasing, and then cleaning with clear water, aiming at removing impurities and oil stains on the surface of the band saw blade and preventing the defects of oxidation, bright spots, surface defects and the like formed on the surface of the band saw blade during quenching;
s10: quenching-tempering: and (3) keeping the temperature of the bimetal annular band saw blade subjected to tooth division at a certain temperature lower than the melting point for a period of time, and then quickly cooling to achieve the purpose of quenching. Then, after heat preservation for several times at a certain temperature, the purpose of tempering is achieved, so that the band saw blade forms a tissue suitable for saw cutting, high-hardness sawteeth and favorable internal stress distribution are obtained, and the wear resistance and the fatigue strength of the band saw blade are improved;
s11: sand blasting: fine quartz sand or other abrasive particles are adopted to impact the surface of the quenched-tempered annular band saw blade at a high speed, so that the defects of decarburization, oxidation and the like on the surface are removed, and residual compressive stress is formed on the surface, so that the fatigue life of the band saw blade is prolonged;
s12: cleaning and drying: cleaning the annular band saw subjected to sand blasting with clear water, and drying to obtain the Mobius ring structure double-edge band saw;
s13: rolling a belt: the annealed belt body is rolled to a certain thickness by a rolling mill, the position of a welding seam is flat, the process can enable the belt body to be flat and uniform and disperse the welding seam material, the fatigue resistance of the band saw is enhanced, the thickness of the annular belt body is reduced, the width and the length of the annular belt body are increased, and the hardness and the strength of the material are improved;
s14: sand blasting: fine quartz sand or other abrasive particles are adopted to impact the surface of the rolled annular belt body at a high speed, so that the defects of decarburization, oxidation and the like of the surface are removed, and residual compressive stress is formed on the surface, so that the fatigue life of the band saw blade is prolonged;
s15: insulation: adhering a waterproof insulating adhesive tape to the middle part of the annular belt without solidifying the abrasive particles for insulation;
s16: degreasing: degreasing by using an alkaline degreasing agent solution at the temperature of 60 +/-5 ℃, preferably carrying out electrolytic degreasing or ultrasonic degreasing, and washing the degreased liquid with clear water until the surface is neutral;
s17: acid washing: removing surface oxides by using a mixed solution of 20% sulfuric acid and 10 hydrochloric acid at room temperature, activating the surface, and washing the surface to be neutral by using clear water to obtain an annular band saw substrate with a clean surface;
s18: pre-plating: depositing a nickel layer medium on the surface of the cleaned annular band saw substrate through a nickel flash plating process;
s19: adhering diamonds: adhering diamond particles to the surface of the annular belt by a sand burying method or a sand suspending method, wherein the diamond is preferably high-grade raw material;
s20: and (3) solidifying the diamond: connecting the annular belt adhered with the diamond particles with a cathode of a direct current power supply, applying a current, and depositing a nickel layer on the surface of the belt body to bury and solidify the diamond particles;
s21: washing with water: cleaning the coated annular band saw by using clear water to remove the plating solution attached to the surface;
s22: electroplating: by consolidating a layer of single crystal diamond particles by an electroplating process, a mobius loop configuration double-edged band saw can be formed as shown in fig. 9 and further enhance its cutting ability and life.
Having shown and described the basic principles and principal features of the invention and advantages thereof, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a two-edged band saw of mobius loop structure, includes mobius loop structure band saw (1), drive roller (3), first driven roller (4) and second driven roller (5), its characterized in that: mobius annular structure band saw (1) cup joints on drive roller (3), Mobius annular structure band saw (1) cup joints respectively on first driven voller (4) and second driven voller (5), driving motor (6) are installed at the top of drive roller (3), the bottom of Mobius annular structure band saw (1) is equipped with work piece (7), offer on work piece (7) with Mobius annular structure band saw (1) corresponding kerf (8).
2. The mobius loop structure double-edged band saw of claim 1, wherein: the driving roller (3), the first driven roller (4) and the second driven roller (5) all comprise rigid shafts, and rubber or polyurethane elastic material outer sleeves are sleeved on the outer walls of the rigid shafts.
3. The mobius loop structure double-edged band saw of claim 1, wherein: and tension adjusting mobile equipment is further installed on the first driven roller (4), and the tension adjusting mobile equipment comprises but is not limited to hydraulic mobile equipment or motor driving equipment.
4. The mobius loop structure double-edged band saw of claim 1, wherein: the surface of the Mobius annular structure band saw (1) is fixedly connected with one or more layers of hard abrasive particles through brazing or electroplating, and the hard abrasive particles are one of single crystal diamond abrasive particles, polycrystalline diamond abrasive particles, cubic boron nitride abrasive particles, silicon carbide abrasive particles or corundum abrasive particles.
5. The mobius loop structure double-edged band saw of claim 1, wherein: one or more layers of hard abrasive grain tooth manufacturing layers are fixedly welded or electroplated on the outer walls of the upper side and the lower side of the Mobius annular structure band saw (1), and the hard abrasive grain tooth manufacturing layer is one of single crystal diamond abrasive grain tooth, polycrystalline diamond abrasive grain tooth, cubic boron nitride abrasive grain tooth, silicon carbide abrasive grain tooth or corundum abrasive grain tooth.
6. The mobius loop structure double-edged band saw of claim 1, wherein: the surface of the Mobius annular structure band saw (1) is fixedly connected with one or more layers of hard abrasive particles through brazing or electroplating, and holes are uniformly formed in the middle of the Mobius annular structure band saw (1).
7. The mobius loop structure double-edged band saw of claim 1, wherein: sawteeth (2) are uniformly arranged on the Mobius annular structure band saw (1), and one or more hard abrasive particle protective layers are fixedly connected on the sawteeth (2) through brazing or electroplating.
CN202020119490.8U 2020-01-19 2020-01-19 Mobius ring structure double-edge band saw Active CN212121906U (en)

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