CN212103170U - Waterless dyeing and weaving integrated machine - Google Patents
Waterless dyeing and weaving integrated machine Download PDFInfo
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- CN212103170U CN212103170U CN201922500370.2U CN201922500370U CN212103170U CN 212103170 U CN212103170 U CN 212103170U CN 201922500370 U CN201922500370 U CN 201922500370U CN 212103170 U CN212103170 U CN 212103170U
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
- D06B11/0076—Transfer-treating
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Abstract
An integrated machine of waterless dyeing and weaving tapes is used for coloring yarns and comprises a weaving tape mechanism, a weaving tape rack and a yarn coloring mechanism, wherein the yarns are led out from the weaving tape rack and are conveyed to the weaving tape mechanism after being transferred by the yarn coloring mechanism; the yarn coloring mechanism comprises a hot roller, a high-temperature felt, a first color paper reel, a second color paper reel, colors to be dyed are printed on color paper through a printer, then the colors are transferred to white yarns through the yarn coloring mechanism, the yarns are arranged orderly through a ribbon loom unit through warping, and products are woven out, so that the process time of color changing yarns is saved, the time required by the dyeing yarns is saved, the cost of redundant color yarns generated by the dyeing yarns is reduced, the production efficiency is effectively improved, and the loss is reduced. The waterless dyeing is different from the water dyeing, and water is not needed, so that the problems of waterless resource waste and wastewater treatment are solved; the water temperature rise needs a boiler, and waste gas is generated.
Description
Technical Field
The utility model relates to a dyeing equipment especially relates to an anhydrous dyeing meshbelt all-in-one.
Background
The original ribbon loom is made up of original yarn through coiling, regulating yarn, reed, warp stop and ribbon loom. And weaving the ribbon on the pan head after the dyed yarns are finished by a warping machine.
However, the conventional dyeing and finishing process is to dip the yarn in a large amount of water containing dissolved dye and to use a large amount of inorganic salt for dyeing acceleration. Then, the dyeing can be finished through a temperature rising procedure and a cleaning procedure. The yarn dyeing process has low dye utilization rate (comprehensive utilization rate is only 50% -60%), generates a large amount of water vapor and waste materials after fuel combustion, consumes resources, causes air pollution and is not beneficial to environmental protection. In addition, the waste materials and dyes after the fuel is combusted need to be cleaned by water, and sewage is generated and can be discharged only after passing through the sewage. The construction of sewage treatment facilities consumes a large amount of resources and land, and the cost for constructing a factory building is increased.
SUMMERY OF THE UTILITY MODEL
Based on this, it is necessary to provide an integrated machine of dyeing and weaving belt without water to overcome the defects in the prior art.
The technical scheme of the utility model is that:
an integrated machine of waterless dyeing and weaving tapes is used for coloring yarns and comprises a weaving tape mechanism, a weaving tape rack and a yarn coloring mechanism, wherein the yarns are led out from the weaving tape rack and are conveyed to the weaving tape mechanism after being transferred by the yarn coloring mechanism;
the yarn coloring mechanism comprises a hot roller, a high-temperature felt, a felt supporting shaft, a felt offset adjusting shaft, a paper feeding positioning plate, a first color releasing paper scroll, a second color releasing paper scroll, a first pad releasing paper scroll, a first color collecting paper scroll, a second color collecting paper scroll and a first pad collecting paper scroll;
the first color releasing paper scroll is matched with the first color collecting paper scroll, and the color paper on the first color releasing paper scroll is dyed with colors by a printer or other equipment; the color paper on the first color releasing paper scroll is led out, bypasses the hot roller and is recycled and wound on the first color collecting paper scroll; the yarns led out from the mesh belt frame are tightly attached to the colored paper of the hot roller;
the second color-releasing paper scroll is matched with the second color-collecting paper scroll, and the color paper on the second color-releasing paper scroll is dyed with colors by a printer or other equipment; the colored paper on the second color releasing paper scroll is led out and then is recycled and wound on the second color collecting paper scroll, and the colored paper is tightly attached to the white yarn on the hot roller, so that the white yarn is clamped between the two colored papers on the hot roller;
the first packing paper placing reel is matched with the first packing paper collecting reel, packing paper is arranged on the first packing paper placing reel, the packing paper on the first packing paper placing reel is led out and then is recycled and wound on the first packing paper collecting reel, and the packing paper is attached to outermost layer colored paper on the heat roller;
the high-temperature felt is arranged in a closed annular shape, the inner side of the high-temperature felt surrounds the felt supporting shaft and the felt offset shaft, and the outer side of the high-temperature felt is tightly attached to the outer side of the packing paper on the hot roller.
The yarn coloring mechanism further comprises a pressurizing separation shaft and a paper feeding positioning roller, the paper feeding positioning roller can rotate around the axis of the yarn feeding positioning roller, the pressurizing separation shaft and the paper feeding positioning roller are respectively arranged at the upper side and the lower side of the hot roller, and the high-temperature felt, the colored paper led out from the second colored paper scroll and the packing paper led out from the first packing paper scroll are sequentially wound on the paper feeding positioning roller and the pressurizing separation shaft in a surrounding manner, so that the colored paper led out from the high-temperature felt, the second colored paper scroll and the packing paper led out from the first packing paper scroll are tightly attached to the hot roller under the action of the pressurizing separation shaft and the paper feeding positioning roller; and the two-color paper clamps the white yarn to pass through the hot roller, and the thermal sublimation ink on the color paper is quickly sublimated and transferred to the white yarn under the action of high temperature, so that the white yarn is colored.
Further, the yarn coloring mechanism further comprises an automatic detection pressurizing system, a warp tension detection shaft, an electric appliance control system, a pressure detector and an automatic blanket pressure device are arranged on the automatic detection pressurizing system, the automatic blanket pressure device adjusts the pressure of the high-temperature blanket to the hot roller, the warp tension detection shaft detects required tension during production and then transmits the tension to the electric appliance control system, and a certain pressure value is obtained through program calculation, and then the pressure detector controls the automatic blanket pressure device to adjust the required pressure, so that the yarn tension is kept unchanged.
Further, the yarn coloring mechanism further comprises a synchronous control system and a temperature control system, the synchronous control system is provided with a photoelectric encoder, a mesh belt rack and a yarn coloring mechanism, the photoelectric encoder is used for detecting the linear speed of the required transmission of the ribbon loom unit and transmitting the linear speed to a stepping motor, and the feeding speed of the yarn coloring mechanism is adjusted. When the ribbon loom unit is stopped, the yarn coloring mechanism stops rotating, the pressurizing and separating shaft is automatically separated without generating pressure, and the temperature control system starts cooling the hot roller.
Further, still contain automatic control and arrange yarn unit, white yarn coiled hair install in the meshbelt frame, automatic control arranges yarn unit and adopts electromagnetic tension control yarn at the tension of unreeling of white yarn coiled hair, automatic control arranges yarn unit and still contains first row yarn reed, second row yarn reed, first row yarn reed, second row yarn reed sets up respectively the upper and lower side of hot cylinder, when the yarn of white yarn coiled hair and hot cylinder cooperation, introduces and draws forth through second row yarn reed, first row yarn reed respectively.
Furthermore, the first row of yarn reeds and the second row of yarn reeds can move along the left end and the right end of the hot roller in an adjusting mode.
Furthermore, the ribbon weaving mechanism is arranged at the foremost end of the machine table and comprises a ribbon loom unit, a warp stop device, a fixed reed, an automatic tension control system and a braking system; the yarns led out from the mesh belt frame sequentially pass through the fixed reed and the warp stop device and then are led into the ribbon loom unit, and the required color mesh belt is woven.
Further, the meshbelt frame include white yarn coiled hair, yarn regulating spindle, fixed reed, tension automatic control system and braking system, the yarn is installed at white yarn coiled hair, install and pass yarn coloring mechanism, fixed reed and bypass the yarn regulating spindle after the yarn that white yarn coiled hair was first is drawn forth in proper order.
The utility model discloses beneficial effect of anhydrous dyeing meshbelt all-in-one lies in: the color to be dyed is printed on the colored paper through the printer, then the color is transferred to the white yarn through the yarn coloring machine, the colored yarn is orderly arranged through the ribbon loom unit through warping, a desired product is woven, the process time of the color changing yarn is saved, the time required by the colored yarn is saved, the cost of the redundant colored yarn generated by the colored yarn is reduced, the production efficiency is effectively improved, and the loss is reduced. The waterless dyeing is different from the water dyeing, and water is not needed, so that the problems of waterless resource waste and wastewater treatment are solved; the water temperature rise needs a boiler, and waste gas is generated.
Drawings
Fig. 1 is a schematic structural diagram of the waterless dyeing and weaving integrated machine of the utility model.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1, the utility model provides an anhydrous dyeing meshbelt all-in-one for color and directly carry the terminal machine to the yarn and weave on, it includes meshbelt mechanism 10, meshbelt frame 20 and yarn mechanism 30 of coloring. The yarn is led out from the mesh belt frame 20 and is conveyed to the mesh belt mechanism 10 after being transferred and colored by the yarn coloring mechanism 30.
The webbing mechanism 10 is arranged at the foremost end of the machine platform and comprises a webbing loom unit 11, a warp stop device 12, a fixed reed 13, an automatic tension control system and a brake system. The yarn led out from the mesh belt rack 20 sequentially passes through the fixed reed 13 and the warp stop device 12 and then is led into the ribbon loom unit 11, the required color mesh belt is woven on the surface, the tension automatic control system controls the tension of the yarn during feeding, and the brake system is used for driving feeding.
The yarn coloring mechanism 30 includes a hot roller 37, a high temperature felt 310, a felt supporting shaft 39, a felt offset shaft 38, a paper feeding positioning plate 311, a first color releasing paper reel 31, a second color releasing paper reel 33, a first cushion releasing paper reel 35, a first color collecting paper reel 32, a second color collecting paper reel 34, a first cushion collecting paper reel 36, a synchronous control system, a temperature control system and an automatic detection pressurization system.
The first color-releasing paper reel 31 and the first color-collecting paper reel 32 are matched with each other, and the color paper on the first color-releasing paper reel 31 is dyed with colors by a printer or other equipment. The color paper on the first color paper reel 31 is led out and then wound on the first color paper reel 32 by winding around the hot roller 37; the yarn on the white yarn pan head 21 is wound around the hot roller 37 and is closely attached to the color paper of the hot roller 37.
The second color-releasing paper roll 33 and the second color-collecting paper roll 34 are matched with each other, and the color paper on the second color-releasing paper roll 33 is dyed by a printer or other equipment. The color paper on the second color paper reel 33 is drawn out and then is recovered and wound on the second color paper reel 34, and the color paper is tightly attached to the white yarn on the hot roller 37, so that the white yarn is clamped between the two color papers on the hot roller 37;
the first packing paper placing reel 35 and the first packing paper collecting reel 36 are matched with each other, packing paper is arranged on the first packing paper placing reel 35, the packing paper on the first packing paper placing reel 35 is led out and then is recycled and wound on the first packing paper collecting reel 36, and the packing paper is attached to the outermost layer of colored paper on the hot roller 37;
the high-temperature felt 310 is arranged in a closed ring shape, the inner side of the high-temperature felt 310 is surrounded on the felt supporting shaft 39 and the felt offset shaft 38, and the outer side of the high-temperature felt 310 is tightly attached to the outer side of the packing paper on the hot roller 37.
The high-temperature felt 310, the color paper led out from the second color paper reel 33 and the packing paper led out from the first packing paper reel 35 are sequentially wound on the paper feeding positioning roller 51 and the pressurizing separation shaft 52 from surrounding, and under the action of the pressurizing separation shaft 52 and the paper feeding positioning roller 51, the high-temperature felt 310, the color paper led out from the second color paper reel 33 and the packing paper led out from the first packing paper reel 35 are tightly attached to the yarns on the hot roller 37. The white yarn is clamped by the two-color paper and passes through the hot roller 37, and the thermal sublimation ink on the color paper is quickly sublimated and transferred to the white yarn under the action of high temperature, so that the white yarn is colored.
Anhydrous dyeing meshbelt all-in-one still contains automatic control and arranges the yarn unit, white yarn coiled hair 21 install in the meshbelt frame, automatic control arranges the yarn unit and adopts electromagnetic tension control yarn at the tension of unreeling of white yarn coiled hair 21, automatic control arranges the yarn unit and still contains first row yarn reed 41, second row yarn reed 42, first row yarn reed 41, second row yarn reed 42 set up respectively the upper and lower side of hot cylinder 37, when yarn on the white yarn coiled hair 21 cooperates with hot cylinder 37, but introduces and draws forth through second row yarn reed 42, first row yarn reed 41 respectively, but the crisscross of first row yarn reed 41, the second row yarn reed 42 automatic control yarn makes the yarn align to grid. The first row of yarn reed 41 and the second row of yarn reed 42 can move along the left end and the right end of the hot roller 37 in an adjusting mode, so that the yarns on the white yarn pan head 21 are arranged in order and pass through, and staggering is avoided.
The color paper adopts a color paper positioning system, the width of the paper feeding positioning plate 311 is adjusted to position the position of the color paper according to the size of the paper, and the color paper positioning system adopts an opposite side positioner to control the positions of the paper and the warp to align the paper and the warp, so that the accuracy of the color position transferred can be ensured.
The machine platform adopts an automatic detection pressurization system, a warp tension detection shaft, an electrical appliance control system, a pressure detector and an automatic blanket pressure device are arranged on the automatic detection pressurization system, the automatic blanket pressure device adjusts the pressure of the high-temperature blanket 310 on the hot roller 37, the warp tension detection shaft detects the required tension during production and transmits the tension to the electrical appliance control system, the electric appliance control system obtains a certain pressure value through program calculation, and the pressure detector controls the automatic blanket pressure device to adjust the required pressure, so that the yarn tension is kept unchanged.
The machine platform and the ribbon loom unit 11 adopt a synchronous control system to coordinate the feeding speed, the synchronous control system is provided with a photoelectric encoder, a ribbon loom rack 20 and a yarn coloring mechanism 30, the photoelectric encoder detects the linear speed of the required transmission of the ribbon loom unit 11 and transmits the linear speed to a stepping motor, and the feeding speed of the yarn coloring mechanism 30 is adjusted. When the inkle loom unit 11 stops, the yarn coloring mechanism 30 stops rotating while the pressing separation shaft 52 automatically separates without pressure. Like this look paper just can not produce pressure with the yarn, and the cooling system of board begins to cool off hot cylinder 37 simultaneously, avoids the yarn to contact the hot cylinder 37 in the high temperature for a long time like this and ages or fuse, avoids shutting down the produced economic loss of receiving the yarn for a long time.
The utility model discloses beneficial effect of anhydrous dyeing meshbelt all-in-one lies in: the color that will dye is printed on the transfer printing paper through the printer, then on the white yarn is rendition to the color through the yarn machine of coloring, the rethread warping passes through inkle loom unit 11 to the orderly range of look yarn, weaves out the product of wanting, has practiced thrift the process time of the yarn of changing colors like this, has practiced thrift the required time of dyeing yarn, has reduced the expense of the produced unnecessary look yarn of dyeing yarn, the effectual efficiency that improves production and the loss that has reduced. The waterless dyeing is different from the water dyeing, and water is not needed, so that the problems of waterless resource waste and wastewater treatment are solved; the water temperature rise needs a boiler, and waste gas is generated.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, many variations and modifications can be made without departing from the spirit of the invention, and these are within the scope of the invention. Therefore, the protection scope of the utility model patent should be subject to the appended claims.
Claims (9)
1. An integrated machine of waterless dyeing and weaving tape is used for coloring yarn and directly conveying the yarn to a terminal machine for weaving, and is characterized by comprising a weaving tape mechanism, a weaving tape rack and a yarn coloring mechanism, wherein the yarn is led out from the weaving tape rack and conveyed to the weaving tape mechanism after the yarn coloring mechanism transfers and colors;
the yarn coloring mechanism comprises a hot roller, a high-temperature felt, a felt supporting shaft, a felt offset adjusting shaft, a first color releasing paper reel, a second color releasing paper reel, a first pad releasing paper reel, a first color collecting paper reel, a second color collecting paper reel and a first pad collecting paper reel;
the first color releasing paper scroll is matched with the first color collecting paper scroll, and the color paper on the first color releasing paper scroll is dyed with colors by the printer; the color paper on the first color releasing paper scroll is led out, bypasses the hot roller and is recycled and wound on the first color collecting paper scroll; yarns led out from the mesh belt frame bypass the hot roller and cling to the colored paper of the hot roller;
the second color releasing paper scroll is matched with the second color collecting paper scroll, and the color paper on the second color releasing paper scroll is dyed with colors by the printer; the colored paper on the second color releasing paper scroll is led out and then is recycled and wound on the second color collecting paper scroll, and the colored paper is tightly attached to the white yarn on the hot roller, so that the white yarn is clamped between the two colored papers on the hot roller;
the first packing paper placing reel is matched with the first packing paper collecting reel, packing paper is arranged on the first packing paper placing reel, the packing paper on the first packing paper placing reel is led out and then is recycled and wound on the first packing paper collecting reel, and the packing paper is attached to outermost layer colored paper on the heat roller;
the high-temperature felt is arranged in a closed annular shape, the inner side of the high-temperature felt surrounds the felt supporting shaft and the felt offset shaft, and the outer side of the high-temperature felt is tightly attached to the outer side of the packing paper on the hot roller.
2. The waterless dyeing and weaving all-in-one machine of claim 1, characterized in that: the yarn coloring mechanism also comprises a pressurizing separation shaft and a paper feeding positioning rolling shaft, the paper feeding positioning rolling shaft can rotate around the axis of the yarn feeding positioning rolling shaft, the pressurizing separation shaft and the paper feeding positioning rolling shaft are respectively arranged at the upper side and the lower side of the hot roller, and the colored paper led out from the high-temperature felt, the second colored paper scroll and the packing paper led out from the first packing paper scroll are sequentially wound on the paper feeding positioning rolling shaft and the pressurizing separation shaft from the surrounding direction, so that the colored paper led out from the high-temperature felt, the second colored paper scroll and the packing paper led out from the first packing paper scroll are tightly attached to the hot roller under the action of the pressurizing separation shaft and the paper feeding positioning rolling shaft; the two-color paper grips the white yarn through the heated cylinder.
3. The waterless dyeing and weaving all-in-one machine of claim 2, characterized in that: the yarn coloring mechanism further comprises an automatic detection pressurizing system, a warp tension detection shaft, an electrical appliance control system, a pressure detector and a blanket automatic pressure device are arranged on the automatic detection pressurizing system, the blanket automatic pressure device adjusts the pressure of the high-temperature blanket to the hot roller, the warp tension detection shaft detects required tension and then transmits the tension to the electrical appliance control system, and the pressure detector controls the blanket automatic pressure device to adjust the required pressure.
4. The waterless dyeing and weaving all-in-one machine of claim 2, characterized in that: the yarn coloring mechanism further comprises a synchronous control system and a temperature control system, the synchronous control system is provided with a photoelectric encoder, the mesh belt rack and the yarn coloring mechanism are driven to feed through a stepping motor, the photoelectric encoder detects the linear speed of the required transmission of the ribbon loom unit, the stepping motor is transmitted simultaneously, the feeding speed of the yarn coloring mechanism is adjusted, when the ribbon loom unit is stopped, the yarn coloring mechanism stops rotating, the automatic separation of the pressurizing separation shaft does not generate pressure, and the temperature control system starts cooling the hot roller.
5. The waterless dyeing and weaving all-in-one machine of claim 1, characterized in that: still contain automatic control and arrange the yarn unit, the inkle loom frame on be equipped with white yarn coiled hair, white yarn coiled hair install in the meshbelt frame, automatic control arranges the yarn unit and is equipped with the unwinding tension of electromagnetic tension control yarn at white yarn coiled hair, automatic control arranges the yarn unit and still contains first row yarn reed, second row yarn reed, first row yarn reed, second row yarn reed set up respectively the upper and lower side of hot cylinder, when the overhead yarn of white yarn coiled hair and hot cylinder cooperate, introduces and draws forth through second row yarn reed, first row yarn reed respectively.
6. The waterless dyeing and weaving all-in-one machine of claim 5, characterized in that: the first row of yarn reeds and the second row of yarn reeds can move along the left end and the right end of the hot roller in an adjusting mode.
7. The waterless dyeing and weaving all-in-one machine of claim 1, characterized in that: the ribbon weaving mechanism comprises a ribbon loom unit, a warp stop device, a fixed reed, an automatic tension control system and a brake system; the yarns led out from the mesh belt frame sequentially pass through the fixed reed and the warp stop device and then are led into the ribbon loom unit, and the required color mesh belt is woven.
8. The waterless dyeing and weaving all-in-one machine of claim 1, characterized in that: the meshbelt frame include white yarn coiled hair, yarn regulating spindle, fixed reed, tension automatic control system and braking system, the yarn is installed at white yarn coiled hair overhead, installs and passes yarn coloring mechanism, fixed reed and bypass the yarn regulating spindle after the yarn on white yarn coiled hair is drawn forth in proper order.
9. The waterless dyeing and weaving all-in-one machine of claim 1, characterized in that: the yarn coloring mechanism further comprises a paper feeding positioning plate and a colored paper positioning system.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922500370.2U CN212103170U (en) | 2019-12-31 | 2019-12-31 | Waterless dyeing and weaving integrated machine |
| US17/133,833 US11873593B2 (en) | 2019-12-31 | 2020-12-24 | Weaving machine having yarn dyeing function |
| JP2020219302A JP7096321B2 (en) | 2019-12-31 | 2020-12-28 | Thread dyeing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922500370.2U CN212103170U (en) | 2019-12-31 | 2019-12-31 | Waterless dyeing and weaving integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212103170U true CN212103170U (en) | 2020-12-08 |
Family
ID=73624551
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922500370.2U Active CN212103170U (en) | 2019-12-31 | 2019-12-31 | Waterless dyeing and weaving integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212103170U (en) |
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2019
- 2019-12-31 CN CN201922500370.2U patent/CN212103170U/en active Active
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