CN110116546B - High permeability thermal transfer printing machine - Google Patents

High permeability thermal transfer printing machine Download PDF

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Publication number
CN110116546B
CN110116546B CN201810115465.XA CN201810115465A CN110116546B CN 110116546 B CN110116546 B CN 110116546B CN 201810115465 A CN201810115465 A CN 201810115465A CN 110116546 B CN110116546 B CN 110116546B
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roller
cloth
tension
paper
frame
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CN110116546A (en
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刘林玉
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Jiangsu Kangni Textile Co ltd
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Jiangsu Kangni Textile Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F16/00Transfer printing apparatus
    • B41F16/02Transfer printing apparatus for textile material

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a high-permeability heat transfer printing machine which consists of a hot roller, a frame, an operating device, a cloth feeding device, a tensioning system, a paper collecting device, a paper feeding device, a cropping device, a paper pressing roller, a crane and a motor, wherein the design is ingenious, the structure is simple and clear, the components are closely connected without mutual influence, and the maintenance of a product in the use process in the future is easy. According to the invention, the arrangement mode of the tension roller is adjusted, the coating surface between the hot roller and the blanket is increased from the traditional 55% to 70% -75%, 30% -25% of empty cloth is left for feeding and discharging and paper collecting, the coating surface of the blanket is increased while the transfer paper and the plush printing carrier can normally and smoothly run, the heated transfer length of the plush printing carrier is increased, the ink transfer time is prolonged, the ink transfer rate is greatly increased, the ink permeability of printing is correspondingly increased, the printing and dyeing effect and the product quality are improved, the rejection rate is reduced, and the automation degree is improved.

Description

High permeability thermal transfer printing machine
Technical Field
The invention relates to the field of printing and dyeing equipment, in particular to a high-permeability heat transfer printing machine.
Background
Thermal transfer printing is a new printing and dyeing process which is gradually developed internationally in recent years. Firstly, printing special printing and dyeing (water-based or oil-based) on special paper by using an advanced printing technology, printing all required designs and patterns on the special paper to prepare transfer printing paper with various designs and patterns, then sealing one surface of the transfer printing paper printed with the patterns with a printed fabric on a transfer printing machine, and transferring the transfer printing paper to the printed fabric by using the sublimation effect of the dye of the design and patterns on the printed fabric under the action of heat and pressure.
At present, the traditional magnetic bar dispersion printing is adopted in the process of printing and dyeing the plush cloth with high gram weight worldwide, but an environment-friendly and energy-saving heat transfer printing machine is not adopted, mainly because the dye of the traditional common heat transfer printing machine cannot penetrate the long fibers of the plush cloth with high efficiency and can only be printed on one layer of the thin surface of the plush cloth, but cannot reach the cloth foundation, the dye penetration degree is insufficient, so that the Raschel cloud carpets with ultrahigh gram weight cannot be printed and dyed, the long fibers of the Raschel cloud carpets cannot penetrate the roots with high efficiency, the printing effect is poor, the product quality is low, and meanwhile, the problems of low automation degree, high rejection rate and the like exist, so that the related technology is needed to improve the traditional common heat transfer printing machine in the field.
Disclosure of Invention
In order to solve the problems, the invention discloses a high-permeability heat transfer printing machine, which aims to solve the problems that the dye of the conventional ordinary heat transfer printing machine cannot penetrate long fibers of flannelette efficiently, only one layer of the thin surface of the flannelette can be printed, the dye permeability is insufficient, not to mention printing ultra-high gram-weight Raschel cloud blankets, the long fibers cannot penetrate to the root efficiently, the product quality is low due to poor printing effect, the resource waste is caused, the permeability is insufficient because the blanket wrap angle attached to a heat roller is small, the heated transfer length of a plush printing carrier is insufficient, the wrapping surface of the ordinary heat transfer printing blanket is about 55%, the wrapping surface needs to be improved if the printing efficiency is to be improved, the wrapping surface of the blanket is as large as possible on the premise that transfer paper and the plush printing carrier can normally run smoothly, namely, the wrapping angle between the heat roller of the heat transfer printing machine and the blanket is as large as possible, the wrapping surface between 70% -75% of the blanket is left, and the ideal blanket is adjusted by the method of adjusting the air-receiving index, and the waste of the blanket is achieved, and the waste is adjusted by the method of the blanket is increased by taking the method of 25% -30%.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a high permeability thermal transfer printing machine, includes hot roll, frame, operating means, work feed arrangement and tensioning system, its characterized in that: the hot roller is arranged inside a frame, an operating device is arranged on the frame and comprises an operating platform and a sliding frame, a cloth feeding device is arranged on the right side of the sliding frame and consists of a first cloth feeding roller, a second cloth feeding roller, a third cloth feeding roller, a fourth cloth feeding roller and a fifth cloth feeding roller which are sequentially arranged, the tensioning system is formed by tensioning rollers in a combined mode, a first tension roller, a second tension roller, a third tension roller, a fourth tension roller, a fifth tension roller, a sixth tension roller, a seventh tension roller and an eighth tension roller which are sequentially arranged, the first tension roller is arranged between the fourth cloth feeding roller and the fifth cloth feeding roller, the second tension roller is arranged below the first tension roller in an inclined mode, an air cylinder tensioning body is arranged on the right side of the second tension roller, the third tension roller is arranged on the left side of the second tension roller, the fifth tension roller is arranged above the third tension roller in an inclined mode, the fourth tension roller is arranged at the upper end of the fifth tension roller, and the sixth tension roller is arranged between the sixth tension roller and the eighth tension roller. Compared with a common thermal transfer printing machine, the invention designs the additional tensioning system, the blanket tensioning force is improved by adjusting the arrangement mode of the tension roller in the tensioning system, the bonding pressure between the heating roller and the blanket is increased by improving the blanket tensioning force, the coating surface at the moment can be increased to 70% -75% from the traditional 55%, 30% -25% of the empty space is left for entering and exiting cloth and paper collection, the transfer paper and the plush printing carrier can normally and smoothly run and simultaneously achieve the purpose of increasing the coating surface of the blanket, the length of the plush printing carrier for thermal transfer is increased to prolong the ink transfer time, the ink transfer rate is greatly increased, the ink permeability of corresponding printing is increased simultaneously, the printing effect and the product quality are improved, and the Li Feipin rate is reduced, especially for high gram weight plush cloth, the defect that the conventional thermal transfer printing machine for long-fiber cloth cannot efficiently permeate dye to the root is overcome, and when the tensioning force of each tension roller in the tensioning system is reduced, the bonding pressure between the heating roller and the blanket can be reduced, and the tensioning body can be automatically acted as the tensioning body is not enough to be compensated by the tensioning body; the cloth feeding device is a tensionless cloth feeding device, cloth is not required to be manually lifted into the thermal transfer printing machine to carry out transfer printing work, the burden of operators is reduced, the working efficiency is also improved, in the transfer printing process, the cylindrical section distance of the hot roller between the fifth cloth feeding roller and the eighth tension roller is the minimum distance for entering and exiting cloth, the design of the fifth cloth feeding roller and the eighth tension roller is the key of the whole thermal transfer printing machine, in the printing and dyeing process, in order to ensure that the coating surface of the blanket is the maximum, namely the bonding pressure between the hot roller and the blanket of the thermal transfer printing machine is the maximum, the distance between the fifth cloth feeding roller and the eighth tension roller is the minimum distance for entering and exiting cloth limit of thermal transfer, the coating surface between the hot roller and the blanket is ensured to be the minimum 70%, the heated transfer length of a plush printing carrier is improved, the permeability is further improved, and the rejection rate is reduced.
As an improvement of the invention, the high-permeability thermal transfer printing machine further comprises a paper feeding device and a paper collecting device, wherein the paper feeding device comprises a first paper feeding roller and a second paper feeding roller, and the paper collecting device comprises a first paper collecting roller and a second paper collecting roller. The paper feeding device and the paper collecting device are ingenious in design, simple and clear in structure, and are not mutually influenced by the tight connection between the paper feeding device and each component, so that the paper feeding device and the paper collecting device are easy to repair and maintain in the use process of the product in the future.
As an improvement of the invention, the first paper feeding roller and the second paper feeding roller are fixedly arranged on the frame through a first fixing frame, and the first paper collecting roller and the second paper collecting roller are fixedly arranged on the frame through a second fixing frame. The fixing frame is used for fixing the paper feeding device and the paper collecting device on the frame, so that the working stability of the thermal transfer printing machine can be remarkably improved, the weight of transfer printing paper is large in the actual production process, uninterrupted work is carried out in the transfer printing process, the fixing frame can be used for improving the working stability of the paper feeding device and the paper collecting device, and the safety of the working environment of operators is guaranteed.
As an improvement of the present invention, the number of the first paper feed roller, the second paper feed roller, the first paper receiving roller and the second paper receiving roller is at least 2. The transfer paper is placed on the paper feeding roller, the fabric enters from the cloth feeding roller, the fabric enters into the cloth feeding roller on the outer wall of the heating roller from the cloth feeding roller, the heat of the heating roller is utilized after the fabric is attached, the transfer paper and the fabric are promoted to transfer in time, the fabric is moved out from the heating roller to the cloth discharging roller, the fabric enters into the next station, the transfer paper is wound on the paper collecting roller, the structure is ingenious, the installation is convenient, the length of the thermal transfer of a plush printing carrier can be guaranteed to prolong the time of ink transfer, the ink transfer rate is greatly increased, the ink permeability of printing is correspondingly increased, the dye permeability is improved, the printing effect and the product quality are improved, the first paper feeding roller and the second paper feeding roller can be replaced in time after the transfer paper is used up, the paper source supply is guaranteed to be uninterrupted and the normal operation of the thermal transfer printing machine, the first paper receiving roller and the second paper receiving roller are designed to be at least 2, the waste paper receiving roller can be guaranteed to replace the waste paper receiving roller in time after one of the paper receiving rollers is fully used, the waste transfer paper is guaranteed to be uninterrupted, and the production resource of the thermal transfer printing machine is guaranteed to be wasted.
As an improvement of the invention, an automatic centering scutching is further arranged between the first cloth feeding roller and the second cloth feeding roller, a scutching roller is arranged between the obliquely upper part of the third cloth feeding roller and the obliquely lower part of the fourth cloth feeding roller, the fifth cloth feeding roller is arranged above the obliquely fourth cloth feeding roller, the first cloth feeding roller is an electric cloth feeding roller and is fixed at the front end of the frame, the second cloth feeding roller is a passive cloth feeding roller and is arranged on the right side of the carriage, the third cloth feeding roller is a passive cloth feeding roller and is arranged on the left side of the operation platform, and the scutching roller is an electric scutching roller. In the actual production process, the cloth is larger in cloth cover folds due to some textile processes in the early stage, the cloth cannot be thoroughly stretched in the transfer printing process, the ink transfer rate can be influenced, the problem that the cloth cover is not stretched can be well solved by designing an automatic centering scutching and scutching roller structure in a cloth feeding device, the cloth which does not enter an operation platform is pulled and torn open by the automatic centering scutching, the cloth which is not pulled and torn open is pulled and torn open again by an operator at the operation platform, the cloth can be thoroughly stretched by the scutching roller before the cloth enters the hot roller, the folds are eliminated, the ink permeability, the printing and dyeing effect and the product quality of printing in the subsequent transfer printing process are improved, the rejection rate is reduced, the scutching roller is an electric scutching roller, and the stretching rate can be greatly improved.
As an improvement of the invention, the second tension roller is fixedly arranged on the frame through a third fixing frame, a fourth fixing frame is arranged between the fourth tension roller and the fifth tension roller, the fourth fixing frame is fixedly arranged on the frame, and the axial heights of the second tension roller, the third tension roller and the sixth tension roller are the same as the ground. The tension roller is fixedly arranged on the frame through the fixing frame, so that the working stability of the thermal transfer printing machine can be remarkably improved.
As an improvement of the high-permeability thermal transfer printing machine, the high-permeability thermal transfer printing machine further comprises a cloth discharging device and a cloth falling device, wherein the cloth discharging device consists of a first cloth discharging roller and a second cloth discharging roller, the first cloth discharging roller and the eighth tension roller are fixedly arranged on a frame through a fifth fixing frame, the cloth falling device consists of a first cloth falling roller, a second cloth falling roller, a third cloth falling roller, a fourth cloth falling roller and a cloth falling table which are sequentially arranged, the second cloth falling roller is fixedly arranged on the frame through a sixth fixing frame, the first cloth falling roller is arranged obliquely below the second cloth falling roller, the axis height of the third cloth falling roller is slightly higher than that of the second cloth falling roller, the fourth cloth falling roller is arranged at the rear end of the frame, the cloth falling table is arranged at the lower end of the fourth cloth falling roller, and the fourth cloth falling roller is an electric cloth falling roller. The cloth discharging rollers of the cloth discharging device are reasonable in arrangement position, after the thermal transfer printing process is finished on cloth, heat dissipation of the cloth can be accelerated, the quality of the cloth is guaranteed, meanwhile, the delivery time of the cloth is shortened, the design of the cloth discharging device is compact and ingenious, the cloth discharging table is at a certain height from the fourth cloth discharging roller, an operator is guaranteed to observe the cloth printing transfer rate after transfer printing at the first time, the cloth is not required to be fully opened again at the later stage for inspection, the production efficiency is improved, the design of the electric cloth discharging roller is improved, after the thermal transfer printing process is finished, a certain force is required to be applied to the cloth to enable the cloth to fall onto the cloth discharging table, time and labor are consumed when the cloth is manually pulled, the electric cloth discharging roller can solve the problem, the cloth is pulled by the electric cloth discharging roller, time and labor are saved, and the degree of automation is improved.
As an improvement of the invention, the high-permeability thermal transfer printing machine further comprises a crane and a paper pressing roller, wherein the crane is arranged on the frame, the crane slides on the frame through a pulley, a sliding rail matched with the pulley is arranged on the frame, and the paper pressing roller is arranged obliquely below the first paper receiving roller. The loop wheel machine is designed for cooperation paper feeder, in actual production process, transfer paper weight is very big, the manual handling is unrealistic to paper feeder, also can increase operating personnel's danger when reducing work efficiency, hang the loop wheel machine with the paper roll of full load on, slide in the frame through the slide rail, convey to paper feeder position upper end, then on first paper feed roller and the second paper feed roller of transfer paper feeder, also can increase operating personnel's personal safety when having improved work efficiency, the dancer roll helps to level transfer paper, quick receipt paper roll on the in-process of delivery of paper collector, improve work efficiency.
As an improvement of the invention, the number of the tension rollers in the tensioning system is related to the diameter of the hot rollers, the number of the tension rollers increases with the increase of the diameter of the hot rollers, and the number of the tension rollers is at least 3 with the decrease of the diameter of the hot rollers. In the invention, the number of the tension rollers in the tensioning system can be changed, the tension rollers can be formed into the tensioning system only by at least 3 tension rollers according to the change of the diameter of the hot roller, the effect of increasing the laminating pressure between the blanket and the hot roller is achieved, the structural design is simple, the conception is ingenious, and the popularization and the utilization in the production process are facilitated.
As an improvement of the invention, the high permeability thermal transfer printer is driven by a motor.
Compared with the prior art, the invention has the following advantages:
1) Compared with a common thermal transfer printing machine, the invention designs the additional tensioning system, the blanket tensioning force is improved by adjusting the arrangement mode of the tension roller in the tensioning system, the bonding pressure between the heating roller and the blanket is increased by improving the blanket tensioning force, the coating surface at the moment can be increased to 70% -75% from the traditional 55%, 30% -25% of the empty space is left for entering and exiting cloth and paper collection, the transfer paper and the plush printing carrier can normally and smoothly run and simultaneously achieve the purpose of increasing the coating surface of the blanket, the length of the plush printing carrier for thermal transfer is increased to prolong the ink transfer time, the ink transfer rate is greatly increased, the ink permeability of corresponding printing is increased simultaneously, the printing effect and the product quality are improved, and the defect that the dye permeability cannot be effectively permeated to the root part of the long-fiber fleece common thermal transfer printing machine is overcome, and when the tensioning force of each tension roller in the tensioning system is reduced, the bonding pressure between the heating roller and the blanket can be reduced, and the tensioning body can be automatically acted as a tensioning body and the tensioning body is not enough to compensate the tensioning body, and the air cylinder sensing force is not sensed at the moment; the cloth feeding device is a tensionless cloth feeding device, cloth does not need to be manually lifted into the thermal transfer printing machine to carry out transfer printing work, the burden of operators is reduced, the working efficiency is also improved, in the transfer printing process, the cylindrical section distance of a hot roller between a fifth cloth feeding roller and an eighth tension roller is the minimum distance for entering and exiting cloth, the design of the fifth cloth feeding roller and the eighth tension roller is the key of the whole thermal transfer printing machine, in the printing and dyeing process, in order to ensure that the coating surface of a blanket is the maximum, namely the bonding pressure between the hot roller and the blanket of the thermal transfer printing machine is the maximum, the distance between the fifth cloth feeding roller and the eighth tension roller is the minimum distance for entering and exiting cloth limit of thermal transfer, the coating surface between the hot roller and the blanket is ensured to be the minimum 70%, the heated transfer length of a plush printing carrier is improved, and the permeability is further improved, and the rejection rate is reduced;
2) The paper feeding device and the paper collecting device are ingenious in design, simple and clear in structure, and are not mutually influenced by the tight connection between the paper feeding device and each component, so that the paper feeding device and the paper collecting device are easy to repair and maintain in the use process of the product in the future;
3) The paper feeding device and the paper collecting device are fixedly arranged on the frame through the fixing frame, so that the working stability of the thermal transfer printing machine can be remarkably improved, the weight of transfer printing paper is very large in the actual production process, uninterrupted work is performed in the transfer printing process, the working stability of the paper feeding device and the paper collecting device can be improved through the fixing frame, and the safety of the working environment of operators is ensured;
4) The transfer paper is placed on the paper feeding roller, meanwhile, the fabric enters from the cloth feeding roller, the fabric enters into the cloth feeding roller on the outer wall of the heating roller, after the fabric is attached, the transfer paper and the fabric are promoted to be printed and transferred by the heat of the heating roller, and then the fabric is moved out from the heating roller to the cloth discharging roller, at the moment, the fabric enters into the next station, the transfer paper is wound on the paper collecting roller, the structure is ingenious, the installation is convenient, meanwhile, the length of the thermal transfer of the plush printing carrier can be ensured to be heated to prolong the time of ink transfer, the ink transfer rate is greatly increased, correspondingly, the ink permeability of printing is also increased, the dye permeability is improved, the printing effect and the product quality are improved, the first paper feeding roller and the second paper feeding roller can be replaced in time and used alternately after the transfer paper is used up, the uninterrupted paper supply and the normal operation of the thermal transfer printing machine are ensured, the first paper collecting roller and the second paper collecting roller are designed to be at least 2, the waste paper collecting roller can be replaced by another waste paper collecting roller in time after one of the paper collecting rollers is ensured, the uninterrupted transfer paper is ensured, and the production efficiency of the thermal transfer printing machine is ensured to be wasted;
5) In the actual production process, the cloth is larger in cloth cover folds due to some earlier textile processes, the cloth cannot be thoroughly stretched in the transfer process, the ink transfer rate can be influenced, the problem that the cloth cover is not stretched can be well solved by designing an automatic centering scutching and scutching roller structure in a cloth feeding device, the cloth which does not enter an operation platform is automatically pulled and torn off by centering scutching, the cloth which is not pulled and torn off in the automatic centering scutching is torn off again by an operator at the operation platform, the scutching roller can thoroughly spread the cloth before the cloth enters a hot roller, the folds are eliminated, the ink permeability, the printing and dyeing effect and the product quality of printing in the subsequent transfer process are improved, the rejection rate is reduced, the scutching roller is an electric scutching roller, and the stretching rate can be greatly improved;
6) The tension roller is fixedly arranged on the frame through the fixing frame, so that the working stability of the thermal transfer printing machine can be remarkably improved;
7) The cloth discharging rollers of the cloth discharging device are reasonable in arrangement position, after the thermal transfer printing process of cloth is finished, heat dissipation of the cloth can be accelerated, the quality of the cloth is guaranteed, meanwhile, the delivery time of the cloth is shortened, the design of the cloth discharging device is compact and ingenious, the cloth discharging table is at a certain height from the fourth cloth discharging roller, an operator can observe the transfer rate of cloth printing after transfer printing at the first time, the cloth is not required to be checked after being fully opened again at the later stage, the production efficiency is improved, the design structure of the electric cloth discharging roller is simple, the conception is ingenious, a certain force is required to be applied to the cloth after the thermal transfer printing process is finished, the cloth can be dropped onto the cloth discharging table, time and labor are consumed when the cloth is manually pulled, the electric cloth discharging roller can solve the problem, the cloth is pulled by the electric cloth discharging roller, time and labor are saved, and the degree of automation is improved;
8) The design of loop wheel machine is in order to cooperate paper feeder, in actual production process, transfer paper weight is very big, the manual handling is not realistic on paper feeder, can increase the personnel danger of operating personnel at the same time of reducing work efficiency, hang the paper roll that is fully loaded on the loop wheel machine, slide on the frame through the slide rail, convey to the upper end of paper feeder position, then transfer to first paper feed roll and second paper feed roll of paper feeder, can increase the personnel safety of operating personnel at the same time of improving work efficiency, the fly roll helps to level the transfer paper, receive the paper roll fast at the in-process of collecting paper of paper feeder, improve work efficiency;
9) As an improvement of the invention, the number of the tension rollers in the tensioning system is related to the diameter of the hot rollers, the number of the tension rollers increases with the increase of the diameter of the hot rollers, and the number of the tension rollers is at least 3 with the decrease of the diameter of the hot rollers. In the invention, the number of the tension rollers in the tensioning system can be changed, the tension rollers can be formed into the tensioning system only by at least 3 tension rollers according to the change of the diameter of the hot roller, the effect of increasing the laminating pressure between the blanket and the hot roller is achieved, the structural design is simple, the conception is ingenious, and the popularization and the utilization in the production process are facilitated.
Drawings
FIG. 1 is a schematic view of the overall structure of a high permeability thermal transfer printer according to the present invention;
list of reference numerals: 1. a frame; 2. an operating device; 2-1, an operation platform; 2-2, a carriage; 3. a crane; 3-1, pulleys; 4. a cloth feeding device; 4-1, a first cloth feeding roller; 4-2, an automatic centering open-width structure; 4-3, a second cloth feeding roller; 4-4, a third cloth feeding roller; 4-5, a scutching roller; 4-6, a fourth cloth feeding roller; 4-7, a fifth cloth feeding roller; 5. A heat roller; 6. a tensioning system; 6-1, a first tension roller; 6-2, a second tension roller; 6-3, a third tension roller; 6-4, a fourth tension roller; 6-5, a fifth tension roller; 6-6, a sixth tension roller; 6-7, a seventh tension roller; 6-8, an eighth tension roller; 6-9, a cylinder tensioning body; 6-10, a third fixing frame; 6-11, a fourth fixing frame; 7. a paper feeding device; 7-1, a first paper feed roller; 7-2, a second paper feed roller; 7-3, a first fixing frame; 8. a paper collecting device; 8-1, a first paper collecting roller; 8-2, a second paper collecting roller; 8-3, a second fixing frame; 9. the cloth discharging device, 9-1, a first cloth discharging roller; 9-2, a second cloth outlet roller; 9-3, a fifth fixing frame; 10. the first cloth falling roller comprises a cloth falling device, 10-1; 10-2, a second cloth-falling roller; 10-3, a third cloth-falling roller; 10-4, a fourth cloth-falling roller; 10-5, a cropping platform; 10-6, a sixth fixing frame; 11. a platen roller; 12. and a motor.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
It will be understood that when an element is referred to as being "mounted" or "disposed" on another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are merely for convenience in describing and simplifying the description based on the orientation or positional relationship shown in the drawings, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
Example 1: referring to fig. 1, a description will now be given of a high permeability thermal transfer printer provided by the present invention. The invention provides the following technical scheme: the utility model provides a high permeability thermal transfer printing machine, includes hot roll 5, frame 1, operating means 2, work feed device 7 and tensioning system 6, its characterized in that: the hot roller 5 is arranged in the frame 1, the frame 1 is provided with an operating device 2, the operating device 2 comprises an operating platform 2-1 and a sliding frame 2-2, a cloth feeding device 4 is arranged on the right side of the sliding frame 2-2, the cloth feeding device 4 comprises a first cloth feeding roller 4-1, a second cloth feeding roller 4-3, a third cloth feeding roller 4-4, a fourth cloth feeding roller 4-6 and a fifth cloth feeding roller 4-7 which are sequentially arranged, the tensioning system 6 is formed by combining tensioning rollers, a first tension roller 6-1, a second tension roller 6-2, a third tension roller 6-3, a fourth tension roller 6-4, a fifth tension roller 6-5, a sixth tension roller 6-6, a seventh tension roller 6-7 and an eighth tension roller 6-8 which are sequentially arranged are arranged, the first tension roller 6-1 is arranged between the fourth cloth feeding roller 4-6 and the fifth tension roller 4-7, the second tension roller 6-2 is arranged below the first tension roller 6-6, the second tension roller 6-2 is arranged below the fourth tension roller 6-5, the fifth tension roller 6-6 is arranged below the fourth tension roller 6-6, the fifth tension roller 6-8 is arranged below the fourth tension roller 6-5, the fifth tension roller 6-6 is arranged below the fifth tension roller 6-6, and the fifth tension roller 6-8 is arranged between the fifth tension roller 6-6 and the fifth tension roller 6-8, and the fifth tension roller 6-8 is arranged. Compared with a common thermal transfer printing machine, the invention designs the additional tensioning system 6, the blanket tensioning force is improved by adjusting the arrangement mode of the tension roller in the tensioning system 6, the bonding pressure between the heating roller and the blanket is increased by improving the blanket tensioning force, the blanket wrapping surface at the moment can be increased to 70% -75% from the traditional 55%, 30% -25% of the empty space is left for entering and exiting cloth and paper collection, the transfer paper and the plush printing carrier can normally and smoothly run, the purpose of increasing the wrapping surface of the blanket is achieved, the length of heated transfer of the plush printing carrier is increased to prolong the ink transfer time, the ink transfer rate is greatly increased, the correspondingly printed ink permeability is also increased, the printing effect and the product quality are improved, and especially for high-gram-weight plush cloth, the defect that the common thermal transfer printing machine for long-fiber cloth cannot efficiently permeate dye into the root is overcome, when the tensioning force of each tension roller in the tensioning system 6 is reduced, the bonding pressure between the heating roller and the blanket is also reduced, the tensioning body 6-9 can be automatically sensed, and the tensioning body 6-9 is not sensed, and the tensioning body is not sensed; the cloth feeding device 4 is a tension-free cloth feeding device, cloth does not need to be manually lifted into the thermal transfer printing machine to carry out transfer printing, the burden of operators is reduced, the automation degree is also improved, in the transfer printing process, the cylindrical section distance of the hot roller 5 between the fifth cloth feeding roller 4-7 and the eighth tension roller 6-8 is the minimum distance of the cloth feeding limit, the design of the fifth cloth feeding roller 4-7 and the eighth tension roller 6-8 is the key of the whole thermal transfer printing machine, in the printing and dyeing process, in order to ensure that the coating surface of a blanket is maximized, namely the bonding pressure between the hot roller and the blanket of the thermal transfer printing machine is maximized, the distance between the fifth cloth feeding roller and the eighth tension roller is ensured, namely the minimum distance of the cloth feeding limit of thermal transfer, the coating surface between the hot roller and the blanket is ensured to be the minimum 70%, the heated transfer length of a plush printing carrier is improved, and the permeability is further improved.
Example 2: referring to fig. 1, as an improvement of the present invention, the high permeability thermal transfer printer further includes a paper feeding device 7 and a paper receiving device 8, the paper feeding device 7 includes a first paper feeding roller 7-1 and a second paper feeding roller 7-2, and the paper receiving device 8 includes a first paper receiving roller 8-1 and a second paper receiving roller 8-2. The paper feeding device 7 and the paper collecting device 8 are ingenious in design, simple and clear in structure, and are not mutually influenced due to tight connection between the paper feeding device and each component, so that the paper feeding device and the paper collecting device are easy to maintain in the use process of the product in the future.
Example 3: referring to fig. 1, as an improvement of the present invention, the first paper feeding roller 7-1 and the second paper feeding roller 7-2 are fixed on the frame 1 through a first fixing frame 7-3, and the first paper receiving roller 8-1 and the second paper receiving roller 8-2 are fixed on the frame 1 through a second fixing frame 8-3. The fixing frame is used for fixing the paper feeding device 7 and the paper collecting device 8 on the frame 1, so that the working stability of the thermal transfer printing machine can be remarkably improved, the weight of transfer printing paper is large in the actual production process, uninterrupted work is carried out in the transfer printing process, the fixing frame can be used for improving the working stability of the paper feeding device 7 and the paper collecting device 8, and the safety of the working environment of operators is guaranteed.
Example 4: referring to fig. 1, as a modification of the present invention, the number of the first paper feed roller 7-1, the second paper feed roller 7-2, the first paper receiving roller 8-1, and the second paper receiving roller 8-2 is at least 2. The transfer paper is placed on the paper feeding roller, the fabric enters from the cloth feeding roller, the fabric enters into the cloth feeding roller on the outer wall of the heating roller and is attached to the cloth feeding roller, the transfer paper and the fabric are promoted to transfer in a printing mode, then the fabric is moved out of the heating roller to the cloth discharging roller, at the moment, the fabric enters into the next station, the transfer paper is wound on the paper collecting roller, the structure is ingenious, the installation is convenient, the length of the thermal transfer of a plush printing carrier can be guaranteed, the ink transfer time is prolonged, the ink transfer rate is greatly increased, the ink permeability of printing is correspondingly increased, the dye permeability is improved, the printing effect and the product quality are improved, the first paper feeding roller and the second paper feeding roller can be replaced in time after the transfer paper is used up, the uninterrupted paper supply and the normal operation of the thermal transfer printing machine are guaranteed, the first paper receiving roller and the second paper receiving roller can be replaced with another paper receiving roller in time after the waste transfer paper is fully received on one paper receiving roller, the uninterrupted power waste of the thermal transfer printing machine is guaranteed, and the production efficiency of the thermal transfer printing machine is guaranteed.
Example 5: referring to fig. 1, as an improvement of the present invention, an automatic centering open width 4-2 is further disposed between the first cloth feeding roller 4-1 and the second cloth feeding roller 4-3, an open width roller 4-5 is disposed between the obliquely upper portion of the third cloth feeding roller 4-4 and the obliquely lower portion of the fourth cloth feeding roller 4-6, the fifth cloth feeding roller 4-7 is disposed above the obliquely upper portion of the fourth cloth feeding roller 4-6, the first cloth feeding roller 4-1 is an electric cloth feeding roller and is fixed at the front end of the frame 1, the second cloth feeding roller 4-3 is a passive cloth feeding roller and is disposed at the right side of the carriage 2-2, the third cloth feeding roller 4-4 is a passive cloth feeding roller and is disposed at the left side of the operation platform 2-1, and the open width roller 4-5 is an electric open width roller. In the actual production process, the cloth is larger in cloth cover folds due to some earlier textile processes, the cloth cannot be thoroughly stretched in the transfer printing process, the ink transfer rate can be influenced, the problem that the cloth cover is not stretched can be well solved by designing the structures of the automatic centering scutching roller 4-2 and the scutching roller 4-5 in the cloth feeding device, the cloth which does not enter the operating platform 2-1 is stretched and torn by the automatic centering scutching roller 4-2, the cloth which does not stretch and tear at the automatic centering scutching roller 4-2 is torn and torn again by an operator at the operating platform, the scutching roller 4-5 can thoroughly spread the cloth before the cloth enters the hot roller 5, the folds are eliminated, the printing ink permeability, the printing and dyeing effect and the product quality in the subsequent transfer printing process are improved, the stretching rate is greatly improved by the electric scutching roller 4-5, and the automation degree is also improved correspondingly.
Example 6: referring to fig. 1, as an improvement of the present invention, the second tension roller 6-2 is fixed on the frame 1 through a third fixing frame 6-10, a fourth fixing frame 6-11 is disposed between the fourth tension roller 6-4 and the fifth tension roller 6-5, the fourth fixing frame 6-11 is fixed on the frame 1, and the axial heights of the second tension roller 6-2, the third tension roller 6-3 and the sixth tension roller 6-2 are the same from the ground. The working stability of the thermal transfer printing machine can be remarkably improved by fixedly arranging the tension roller on the frame 1 through the fixing frame.
Example 7: referring to fig. 1, as an improvement of the present invention, the high permeability thermal transfer printing machine further comprises a cloth discharging device 9 and a cloth falling device 10, wherein the cloth discharging device 9 is composed of a first cloth discharging roller 9-1 and a second cloth discharging roller 9-2, the first cloth discharging roller 9-1 and an eighth tension roller 6-8 are fixedly arranged on a frame 1 through a fifth fixing frame 9-3, the cloth falling device 10 is composed of a first cloth falling roller 10-1, a second cloth falling roller 10-2, a third cloth falling roller 10-3, a fourth cloth falling roller 10-4 and a cloth falling table 10-5 which are sequentially arranged, the second cloth falling roller 10-2 is fixedly arranged on the frame 1 through a sixth fixing frame 10-6, the first cloth falling roller 10-1 is arranged obliquely below the second cloth falling roller 10-2, the axis height of the third cloth falling roller 10-3 is slightly higher than the line height of the second cloth falling roller 10-2, the fourth cloth falling roller 10-4 is arranged at the rear end of the frame 10-4, and the fourth cloth falling roller 10-5 is arranged at the rear end of the frame 10-4. The cloth discharging rollers of the cloth discharging device 9 are reasonable in arrangement position, after the cloth is subjected to the thermal transfer printing process, heat dissipation of the fabric can be accelerated, the quality of the fabric is guaranteed, meanwhile, the delivery time of the fabric is shortened, the design of the cloth discharging device 10 is compact and ingenious, the cloth discharging table 10-5 is at a certain height from the fourth cloth discharging roller 10-4, an operator is guaranteed to observe the transfer rate of cloth printing after transfer printing at the first time, the fabric is not required to be fully opened again at the later stage and then inspected, and the production efficiency is improved.
Example 8: referring to fig. 1, as an improvement of the present invention, the fourth cloth roller 10-4 is an electric cloth roller. The design of electronic doffing roller, after thermal transfer stamp process is finished, need apply certain power to the cloth and just can make the cloth fall to the doffing bench, the manual work pulls cloth and consumes time and effort, and electronic doffing roller then can solve this problem, pulls cloth labour saving and time saving with electronic doffing roller.
Example 9: referring to fig. 1, as an improvement of the present invention, the high permeability thermal transfer printing machine further comprises a crane 3 and a platen roller 11, wherein the crane 3 is arranged on the frame 1, the crane 3 slides on the frame 1 through a pulley 3-1, a sliding rail matched with the pulley 3-1 is arranged on the frame 1, and the platen roller 11 is arranged obliquely below the first paper receiving roller 8-1. The loop wheel machine 3's design is in order to cooperate paper feeder 7, in actual production process, transfer paper weight is very big, the manual handling is unrealistic to paper feeder, also can increase operating personnel's danger when reducing work efficiency, hang the loop wheel machine with the paper roll of full load on, slide in the frame through the slide rail, convey to paper feeder position upper end, then on the first paper feed roller of transfer paper feeder and the second paper feed roller, also can increase operating personnel's personal safety when having improved work efficiency, the dancer roll helps to level transfer paper, quick receipt paper roll on the in-process of delivery device collection, improve work efficiency.
Example 10: referring to fig. 1, as an improvement of the present invention, the number of tension rolls in the tensioning system is related to the diameter of the heat roll, the number of tension rolls increases as the diameter of the heat roll increases, and the number of tension rolls is at least 3 as the diameter of the heat roll decreases. According to the invention, the diameter of the hot roller is 150 cm, the number of the tension rollers is 8 so as to achieve the scheme that the blanket coating surface can be increased from the traditional 55% to 70% -75%, and when the diameter of the hot roller is 100 cm, the number of the tension rollers can be 6 so as to achieve the scheme that the blanket coating surface can be increased from the traditional 55% to 70% -75%, so that the blanket coating device is simple in structural design, ingenious in conception and convenient to popularize and utilize in the production process.
Example 11: referring to fig. 1, as an improvement of the present invention, the high permeability thermal transfer printer is driven by a motor 12.
The invention also makes it possible to combine at least one of the technical features described in examples 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 with example 1 to form a new embodiment.
The technical means disclosed by the scheme of the invention is not limited to the technical means disclosed by the embodiment, and also comprises the technical scheme formed by any combination of the technical features. It should be noted that modifications and adaptations to the invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be within the scope of the present invention.

Claims (8)

1. The utility model provides a high permeability thermal transfer printing machine, includes hot roll, frame, operating means, work feed arrangement and tensioning system, its characterized in that: the hot roller is arranged in the frame, an operation device is arranged on the frame, the operation device comprises an operation platform and a carriage, a cloth feeding device is arranged on the right side of the carriage, the cloth feeding device is composed of a first cloth feeding roller, a second cloth feeding roller, a third cloth feeding roller, a fourth cloth feeding roller and a fifth cloth feeding roller which are sequentially arranged, the tensioning system is composed of tensioning rollers, the first tension roller, the second tension roller, the third tension roller, the fourth tension roller, the fifth tension roller, the sixth tension roller, the seventh tension roller and the eighth tension roller which are sequentially arranged are combined, the first tension roller is arranged between the fourth cloth feeding roller and the fifth cloth feeding roller, the second tension roller is arranged below the first tension roller in an inclined manner, the right side of the second tension roller is provided with a cylinder tensioning body, the third tension roller is arranged on the left side of the second tension roller, the fifth tension roller is arranged above the third tension roller in an inclined manner, the fourth tension roller is arranged at the upper end of the fifth tension roller, the fifth tension roller is arranged at the seventh tension roller, the fifth tension roller is arranged below the fifth tension roller, the fifth tension roller is arranged at the second tension roller, the second tension roller and the paper receiving device is arranged at the high tension roller;
the automatic centering scutching device is characterized in that an automatic centering scutching is further arranged between the first cloth conveying roller and the second cloth conveying roller, a scutching roller is arranged between the oblique upper part of the third cloth conveying roller and the oblique lower part of the fourth cloth conveying roller, the fifth cloth conveying roller is arranged above the oblique upper part of the fourth cloth conveying roller, the first cloth conveying roller is an electric cloth conveying roller and is fixed at the front end of the frame, the second cloth conveying roller is a passive cloth conveying roller and is arranged on the right side of the carriage, the third cloth conveying roller is a passive cloth conveying roller and is arranged on the left side of the operating platform, and the scutching roller is an electric scutching roller.
2. A high permeability thermal transfer printer according to claim 1, wherein: the first paper feeding roller and the second paper feeding roller are fixedly arranged on the frame through a first fixing frame, and the first paper collecting roller and the second paper collecting roller are fixedly arranged on the frame through a second fixing frame.
3. A high permeability thermal transfer printer according to claim 2, wherein: the number of the first paper feeding roller, the second paper feeding roller, the first paper receiving roller and the second paper receiving roller is at least 2.
4. A high permeability thermal transfer printer according to claim 1, wherein: the second tension roller is fixedly arranged on the frame through a third fixing frame, a fourth fixing frame is arranged between the fourth tension roller and the fifth tension roller, the fourth fixing frame is fixedly arranged on the frame, and the distance between the second tension roller, the third tension roller and the sixth tension roller and the ground axis is the same.
5. A high permeability thermal transfer printer according to claim 1, wherein: the high-permeability thermal transfer printing machine further comprises a cloth discharging device and a cloth discharging device, the cloth discharging device is composed of a first cloth discharging roller and a second cloth discharging roller, the first cloth discharging roller and the eighth tension roller are fixedly arranged on a frame through a fifth fixing frame, the cloth discharging device is composed of a first cloth discharging roller, a second cloth discharging roller, a third cloth discharging roller, a fourth cloth discharging roller and a cloth discharging table which are sequentially arranged, the second cloth discharging roller is fixedly arranged on the frame through a sixth fixing frame, the first cloth discharging roller is arranged under the inclined position of the second cloth discharging roller, the axis height of the third cloth discharging roller is slightly higher than that of the second cloth discharging roller, the fourth cloth discharging roller is arranged at the rear end of the frame, the cloth discharging table is arranged at the lower end of the fourth cloth discharging roller, and the fourth cloth discharging roller is an electric cloth discharging roller.
6. A high permeability thermal transfer printer according to claim 1, wherein: the high-permeability thermal transfer printing machine further comprises a crane and a paper pressing roller, the crane is arranged on the frame, the crane slides on the frame through a pulley, a slide rail matched with the pulley is arranged on the frame, and the paper pressing roller is arranged under the inclined position of the first paper collecting roller.
7. A high permeability thermal transfer printer according to claim 1, wherein: the number of the tension rollers in the tensioning system is related to the diameter of the hot roller, the number of the tension rollers is increased along with the increase of the diameter of the hot roller, the number of the tension rollers is at least 3 along with the decrease of the diameter of the hot roller.
8. A high permeability thermal transfer printer according to claim 1, wherein: the high permeability thermal transfer printing machine is driven by a motor.
CN201810115465.XA 2018-02-06 2018-02-06 High permeability thermal transfer printing machine Active CN110116546B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1227681A (en) * 1969-02-13 1971-04-07
US5078814A (en) * 1984-05-11 1992-01-07 Amp Incorporated Dyeing insulating film of a flat cable
CN101081667A (en) * 2006-06-02 2007-12-05 小森公司 Strip continuous supply method and apparatus
KR20110026779A (en) * 2009-09-08 2011-03-16 김선기 Decal comania fabric device
CN103144420A (en) * 2013-03-04 2013-06-12 长胜纺织科技发展(上海)有限公司 Multi-roller blanket belt type transfer printing device
CN206201665U (en) * 2016-11-22 2017-05-31 绍兴醉美家纺有限公司 A kind of heat-transfering printing machine
CN208020936U (en) * 2018-02-06 2018-10-30 江苏康尼纺织品有限公司 A kind of high permeability heat-transfering printing machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1227681A (en) * 1969-02-13 1971-04-07
US5078814A (en) * 1984-05-11 1992-01-07 Amp Incorporated Dyeing insulating film of a flat cable
CN101081667A (en) * 2006-06-02 2007-12-05 小森公司 Strip continuous supply method and apparatus
KR20110026779A (en) * 2009-09-08 2011-03-16 김선기 Decal comania fabric device
CN103144420A (en) * 2013-03-04 2013-06-12 长胜纺织科技发展(上海)有限公司 Multi-roller blanket belt type transfer printing device
CN206201665U (en) * 2016-11-22 2017-05-31 绍兴醉美家纺有限公司 A kind of heat-transfering printing machine
CN208020936U (en) * 2018-02-06 2018-10-30 江苏康尼纺织品有限公司 A kind of high permeability heat-transfering printing machine

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