CN212102783U - Intelligent horizontal microorganism solid fermentation tank - Google Patents
Intelligent horizontal microorganism solid fermentation tank Download PDFInfo
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- CN212102783U CN212102783U CN202020440327.1U CN202020440327U CN212102783U CN 212102783 U CN212102783 U CN 212102783U CN 202020440327 U CN202020440327 U CN 202020440327U CN 212102783 U CN212102783 U CN 212102783U
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Abstract
The utility model relates to the field of microorganism solid fermentation equipment, in particular to an intelligent horizontal microorganism solid fermentation tank, which comprises a tank body, a rotating shaft, a first pressing plate, a second pressing plate and a driving device, wherein the rotating shaft is arranged in the tank body, one end of the rotating shaft extends out of the tank body and is connected with the driving device, the interior of the tank body is divided into a first cavity and a second cavity by an intermediate plate, the rotating shaft comprises a first thread section and a second thread section with opposite thread turning directions, the first thread section is arranged in the first cavity, the second thread section is arranged in the second cavity, the first pressure plate is arranged in the first cavity, the middle part of the first pressure plate is sleeved on the first thread section, the second pressure plate is arranged in the second cavity, the middle part of the second pressure plate is sleeved on the second thread section, the jar body upside is equipped with the pan feeding pipeline of taking the pan feeding control valve, jar body middle part downside is equipped with a plurality of discharge gates of taking the discharge control valve. The utility model discloses guarantee that fermentation effect and ejection of compact are complete, can realize intelligent control, satisfy the automated production requirement.
Description
Technical Field
The utility model belongs to the technical field of microorganism solid state fermentation equipment and specifically relates to an intelligent horizontal microorganism solid state fermentation jar.
Background
Horizontal solid state fermentation jar is a common fermenting installation, and horizontal solid state fermentation jar among the prior art sets up the transmission screw along jar body axial usually inside jar body and is used for realizing the material output after the fermentation, but this kind of structure has following problem:
the horizontal solid fermentation tank in the prior art can often have the condition that the material is not compacted when using, and this can lead to having gas in the material clearance, can seriously influence the fermentation effect in the anaerobe fermentation to the material fermentation index that leads to after the fermentation exceeds standard and physicochemical index is not up to standard, seriously influences product quality. In order to solve the above problems, a horizontal fermentation tank using twin screws (for example, the chinese utility model patent with the publication number of CN 205653350U) has appeared in the prior art, which fully compresses the material in the fermentation tank by arranging two parallel screws, but the main function of the transmission screw is for transmission, so the compressing effect of the twin screw structure is limited;
secondly, due to the fact that materials are bonded, the transmission screw can only transmit the materials around the transmission screw in the tank body, and the materials adhered to the inner wall of the tank body far away from the transmission screw are difficult to output, so that the materials are not completely output;
with the development of the technology, the production scale and the automation level of enterprises are higher and higher, but the horizontal solid fermentation tank in the prior art hardly meets the requirements of an intelligent automatic production line.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an intelligent horizontal microorganism solid state fermentation jar, it utilizes both sides clamp plate to realize the material compaction, guarantees that the fermentation effect also guarantees the ejection of compact simultaneously completely to can realize intelligent control, satisfy the automated production requirement.
The purpose of the utility model is realized through the following technical scheme:
an intelligent horizontal microorganism solid fermentation tank comprises a tank body, a rotating shaft, a first pressing plate, a second pressing plate and a driving device, wherein the main body of the rotating shaft is rotatably arranged in the tank body, one end of the rotating shaft extends out of the tank body and is connected with the driving device, the interior of the tank body is divided into a first cavity and a second cavity by an intermediate plate, the rotating shaft comprises a first thread section and a second thread section with opposite thread turning directions, the first thread section is arranged in the first cavity, the second thread section is arranged in the second cavity, the first pressure plate is arranged in the first cavity, the middle part of the first pressure plate is provided with a first nut which is sleeved on the first thread section, the second pressure plate is arranged in the second cavity, the middle part of the second pressure plate is provided with a second nut which is sleeved on the second thread section, the jar body upside is equipped with the pan feeding pipeline of taking the pan feeding control valve, jar body middle part downside is equipped with the discharge gate of taking the ejection of compact control valve.
Jar body middle part downside is equipped with a plurality of discharge gates, and install in the discharge gate quantity of intermediate lamella both sides equals.
The discharge hole pipe wall closest to the middle plate is flush with the side wall of the middle plate.
And a transmission device is arranged on the lower side of the discharge port.
The diameter of the first pressing plate and the diameter of the second pressing plate are the same as the diameter of the inner wall of the tank body.
The tank body is internally provided with a guide rod, and the first pressing plate and the second pressing plate move along the guide rod.
The two ends of the first cavity and the two ends of the second cavity are both provided with limiting blocks.
The water inlet pipe cleaning device is characterized in that the two ends of the upper side of the first cavity and the two ends of the upper side of the second cavity are respectively provided with a cleaning water inlet pipe opening which is used for bringing the water control valve into the water inlet pipe, and the lower side of the outer end of the first cavity and the lower side of the outer end of the second cavity are respectively provided with a cleaning water outlet pipe opening which is used for bringing the water control.
And feeding pipelines are arranged on the upper sides of the first cavity and the second cavity.
The utility model discloses an advantage does with positive effect:
1. the utility model discloses utilize both sides clamp plate and intermediate lamella to realize the material compaction, effectively guarantee the fermentation effect.
2. The utility model discloses utilize both sides clamp plate relative movement to promote the material during the ejection of compact, make the material by the discharge gate output of jar body middle part downside to the clamp plate edge can be scraped the material that jar internal wall adhered to and export, guarantees that the ejection of compact is complete.
3. The utility model discloses a pan feeding pipeline, discharge gate all are equipped with the control valve, accessible equipment control system control pan feeding and the ejection of compact to the rotatory drive arrangement of drive pivot also can open through equipment control system control and stop, can adapt to automated production requirement.
4. The utility model discloses jar body upside is equipped with washs the water inlet pipe mouth, and the downside is equipped with washs out the water pipe mouth, can regularly realize self-cleaning.
Drawings
FIG. 1 is a schematic view of the internal structure of the present invention,
fig. 2 is a schematic view of the working state of the present invention.
The automatic cleaning device comprises a driving device 1, a rotating shaft 2, a first thread section 201, a second thread section 202, a first pressing plate 3, a second pressing plate 4, an intermediate plate 5, a feeding pipeline 6, a feeding control valve 601, a tank body 7, a cleaning water outlet pipe 701, a discharging port 702, a cleaning water inlet pipe 703, a conveying device 8 and a guide rod 9.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1-2, the utility model comprises a tank 7, a rotating shaft 2, a first pressing plate 3, a second pressing plate 4 and a driving device 1, wherein the main body of the rotating shaft 2 is rotatably disposed in the tank 7, one end of the rotating shaft 2 extends out of the tank 7 and is connected with the driving device 1, the rotating shaft 2 is driven by the driving device 1 to rotate, an intermediate plate 5 is fixedly disposed at the middle position of the tank 7, the inside of the tank 7 is divided into a first cavity and a second cavity by the intermediate plate 5, the rotating shaft 2 comprises a first thread section 201 and a second thread section 202 with opposite thread turning directions, the first thread section 201 is disposed in the first cavity, the second thread section 202 is disposed in the second cavity, the first pressing plate 3 is disposed in the first cavity, the middle part of the first pressing plate is provided with a first nut sleeved on the first thread section 201, the second pressing plate 4 is disposed in the second cavity, and the middle part of the second pressing plate is provided with a second nut sleeved on the second thread section, when the rotating shaft 2 rotates, the thread turning directions of the first thread section 201 and the second thread section 202 are opposite, the first pressing plate 3 and the second pressing plate 4 can be driven to move reversely through the rotating shaft 2, the diameters of the inner walls of the tank body 7 are the same as those of the first pressing plate 3 and the second pressing plate 4, materials adhered to the inner wall of the tank body 7 can be scraped during moving, the feeding pipeline 6 with the feeding control valve 601 is arranged on the upper side of the tank body 7, the materials enter the first cavity and the second cavity in the tank body 7 through the corresponding feeding pipelines 6, and a plurality of discharging ports 702 with the discharging control valves are arranged on the lower side of the middle of the tank body 7. The material inlet control valve 601 and the material outlet control valve are well known in the art and are commercially available products, and can be controlled by an equipment control system, and in addition, in the embodiment, the driving device 1 is a servo motor, and can also be controlled by the equipment control system.
As shown in fig. 1, the upper side of the first cavity and the upper side of the second cavity are both provided with feeding pipelines 6, the left side and the right side in the tank body 7 are also provided with guide rods 9, the edge of the first pressing plate 3 and the edge of the second pressing plate 4 move along the guide rods 9 on the corresponding sides, and in addition, the proper positions at the two ends of the first cavity and the proper positions at the two ends of the second cavity are provided with limit blocks for limiting the displacement of the pressing plates, so that the operation safety of the equipment is ensured.
As shown in fig. 1, a plurality of discharge ports 702 are arranged on the lower side of the middle part of the tank body 7, and the discharge ports 702 arranged on the two sides of the middle plate 5 are equal in number, and the wall of the discharge port 702 closest to the middle plate 5 is flush with the side wall of the middle plate 5, so that no material is accumulated at the bottom dead angle of the middle plate 5 during discharging, and complete discharging is ensured. In addition, when the pipe diameter of the discharge port 702 is designed, the blockage of the material caused by the excessively thin pipe diameter is avoided. In addition, when viewed along the axial direction of the tank body 7, a plurality of rows of discharge holes 702 can be formed in the lower part of the tank body 7 according to the requirement of the tank body 7, so that the discharge efficiency is improved, and the complete discharge is further ensured.
As shown in fig. 1, both ends of the upper side of the first chamber and both ends of the upper side of the second chamber are provided with a cleaning water inlet pipe port 703 for introducing a water control valve, a cleaning water outlet pipe mouth 701 with a water outlet control valve is arranged at the lower side of the first cavity and the lower side of the second cavity, when the interior of the tank body 7 needs to be cleaned, the feeding control valve 601 at the input end of the feeding pipeline 6 and the discharging control valve on the discharging port 702 are both closed, the cleaning water inlet pipe port 703 is connected with the water inlet pipeline, the water inlet control valve on the cleaning water inlet pipe port is opened, cleaning water respectively enters the first cavity and the second cavity of the tank body 7 for cleaning, then the water outlet control valve is opened, the cleaning water is respectively discharged from the cleaning water outlet pipe orifices 701 at the corresponding sides, during cleaning, the driving device 1 can drive the first pressing plate 3 and the second pressing plate 4 to move, so that the inside of the tank 7 and each pressing plate are completely cleaned. The inlet and outlet control valves are well known in the art and are commercially available products that can be controlled by the plant control system.
As shown in fig. 1, the optical axis portion of the rotating shaft 2 between the first thread section 201 and the second thread section 202 may be supported and mounted on the intermediate plate 5 by a rotating member such as a bearing.
As shown in fig. 1, a conveying device 8 is disposed under the discharging port 702, the conveying device 8 may be in the form of a discharging trolley, and may be pushed away by a worker after discharging, or an automatic conveying line, such as a conveying belt with a conveying groove, may be used to automatically convey the discharged material to the next process, where the automatic conveying line is a commercially available product and is known in the art.
The utility model discloses a theory of operation does:
when the utility model is used for feeding materials, a feeding control valve 601 is opened, a discharging control valve on a discharging port 702 is closed, control valves on a cleaning water inlet pipe port 703 and a cleaning water outlet pipe port 701 are closed simultaneously, so as to ensure the internal sealing of a tank body 7, then the stirred materials are respectively fed into a first cavity and a second cavity in the tank body 7 through a corresponding feeding pipeline 6 by the previous process, when the feeding quantity reaches a set value through the monitoring of an equipment control system, the feeding control valve 601 is closed, then a driving device 1 starts a driving rotating shaft 2 to rotate, so that a first pressing plate 3 and a second pressing plate 4 relatively move for a certain distance (the specific distance value is set according to actual needs), so as to realize the purpose of compacting the materials through the combined action of the first pressing plate 3, the second pressing plate 4 and an intermediate plate 5, then the equipment control system starts timing fermentation, after the fermentation is completed, the equipment system controls the discharging control valve to be, the material begins to be discharged, the first pressing plate 3 and the second pressing plate 4 can firstly move reversely to restore the original position when discharging, so that the originally compacted material becomes loose, the screw section of the rotating shaft 2 rotates to increase the loosening degree of the material when the pressing plates move, so that the material can begin to be output from the discharge port 702 under the action of gravity, then as shown in figure 2, the first pressing plate 3 and the second pressing plate 4 move relatively to slowly push the material to the discharge port 702 in the middle, because the diameters of the first pressing plate 3 and the second pressing plate 4 are the same as the diameter of the inner wall of the tank body 7, the material adhered on the inner wall of the tank body 7 can be scraped and pushed to the middle when the pressing plates move, the complete discharging is ensured, and the two screw sections of the rotating shaft 2 also rotate continuously in the moving process of the pressing plates, so that the material becomes loose and is more easily output, the first pressing plate 3 and, to further ensure complete discharge.
Claims (9)
1. The utility model provides an intelligent horizontal microorganism solid state fermentation jar which characterized in that: the tank comprises a tank body (7), a rotating shaft (2), a first pressing plate (3), a second pressing plate (4) and a driving device (1), wherein the main body of the rotating shaft (2) is rotatably arranged in the tank body (7), one end of the rotating shaft (2) extends out of the tank body (7) and is connected with the driving device (1), the tank body (7) is internally divided into a first cavity and a second cavity through an intermediate plate (5), the rotating shaft (2) comprises a first thread section (201) and a second thread section (202) with opposite thread turning directions, the first thread section (201) is arranged in the first cavity, the second thread section (202) is arranged in the second cavity, the first pressing plate (3) is arranged in the first cavity, a first nut is arranged in the middle of the first thread section (201), the second pressing plate (4) is arranged in the second cavity, a second nut is arranged in the middle of the second cavity, and is sleeved on the second thread section (202), the pan feeding pipeline (6) of taking pan feeding control valve (601) is equipped with to jar body (7) upside, jar body (7) middle part downside is equipped with discharge gate (702) of taking ejection of compact control valve.
2. The intelligent horizontal microbial solids fermentor according to claim 1, characterized in that: the lower side of the middle part of the tank body (7) is provided with a plurality of discharge holes (702), and the number of the discharge holes (702) on the two sides of the middle plate (5) is equal.
3. The intelligent horizontal microbial solids fermentor according to claim 2, characterized in that: the pipe wall of the discharge hole (702) closest to the middle plate (5) is flush with the side wall of the middle plate (5).
4. The intelligent horizontal microbial solids fermentor according to claim 1 or 2, characterized in that: and a transmission device (8) is arranged on the lower side of the discharge hole (702).
5. The intelligent horizontal microbial solids fermentor according to claim 1, characterized in that: the diameter of the first pressing plate (3) and the diameter of the second pressing plate (4) are the same as the diameter of the inner wall of the tank body (7).
6. The intelligent horizontal microbial solids fermentor according to claim 1, characterized in that: the tank body (7) is internally provided with a guide rod (9), and the first pressing plate (3) and the second pressing plate (4) move along the guide rod (9).
7. The intelligent horizontal microbial solids fermentor according to claim 1, characterized in that: the two ends of the first cavity and the two ends of the second cavity are both provided with limiting blocks.
8. The intelligent horizontal microbial solids fermentor according to claim 1, characterized in that: and the two ends of the upper side of the first cavity and the two ends of the upper side of the second cavity are respectively provided with a cleaning water inlet pipe port (703) for taking the water control valve, and the lower side of the outer end of the first cavity and the lower side of the outer end of the second cavity are respectively provided with a cleaning water outlet pipe port (701) for taking the water control valve.
9. The intelligent horizontal microbial solids fermentor according to claim 1, characterized in that: and the upper sides of the first cavity and the second cavity are both provided with feeding pipelines (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020440327.1U CN212102783U (en) | 2020-03-31 | 2020-03-31 | Intelligent horizontal microorganism solid fermentation tank |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020440327.1U CN212102783U (en) | 2020-03-31 | 2020-03-31 | Intelligent horizontal microorganism solid fermentation tank |
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| CN212102783U true CN212102783U (en) | 2020-12-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020440327.1U Active CN212102783U (en) | 2020-03-31 | 2020-03-31 | Intelligent horizontal microorganism solid fermentation tank |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112725151A (en) * | 2021-01-12 | 2021-04-30 | 江西省农业科学院农业应用微生物研究所（江西省农村能源研究中心） | Novel horizontal fermentation tank |
| CN117925378A (en) * | 2024-03-20 | 2024-04-26 | 夏津素源生物科技有限公司 | Special fermentation equipment for inoculating phellinus linteus with frosted mulberry leaves |
-
2020
- 2020-03-31 CN CN202020440327.1U patent/CN212102783U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112725151A (en) * | 2021-01-12 | 2021-04-30 | 江西省农业科学院农业应用微生物研究所（江西省农村能源研究中心） | Novel horizontal fermentation tank |
| CN112725151B (en) * | 2021-01-12 | 2022-09-30 | 江西省农业科学院农业应用微生物研究所（江西省农村能源研究中心） | Horizontal fermentation tank |
| CN117925378A (en) * | 2024-03-20 | 2024-04-26 | 夏津素源生物科技有限公司 | Special fermentation equipment for inoculating phellinus linteus with frosted mulberry leaves |
| CN117925378B (en) * | 2024-03-20 | 2024-06-07 | 夏津素源生物科技有限公司 | Special fermentation equipment for inoculating phellinus linteus with frosted mulberry leaves |
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