CN212102680U - Soil conditioner production system - Google Patents
Soil conditioner production system Download PDFInfo
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- CN212102680U CN212102680U CN202020108642.4U CN202020108642U CN212102680U CN 212102680 U CN212102680 U CN 212102680U CN 202020108642 U CN202020108642 U CN 202020108642U CN 212102680 U CN212102680 U CN 212102680U
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- soil conditioner
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Abstract
The utility model relates to a soil conditioner production system, this soil conditioner production system include rabbling mechanism, granulation mechanism, screening mechanism and the sclerosis warehouse connected through the material device. The soil conditioner production system is adopted to produce the soil conditioner, the heat energy granulation and drying processes are not needed, the production process has no heat energy consumption, the energy consumption can be obviously reduced on the whole, the production efficiency and the raw material utilization rate are improved, and the process is simplified.
Description
Technical Field
The utility model relates to a production technical field especially relates to a soil conditioner production system.
Background
The soil conditioner is prepared from natural minerals (dolomite, limestone and shale containing potassium) as main raw materials, has three remarkable soil conditioning performances of water retention, fertility enhancement and air permeability, and can break soil hardening and loosen soil, improve soil air permeability, reduce heavy metal pollution of the soil, promote soil microbial activity and enhance soil fertility and water permeability. The soil conditioner can improve soil, control desert, preserve water and resist drought, enhance the disease resistance of crops, improve the yield of the crops, improve the quality of agricultural products, recover the original ecology of the crops, greatly improve the survival rate of tree planting and the yield of the agricultural products, improve the quality of agricultural and forestry products and recover the natural appearance of the agricultural and forestry products.
The conventional soil conditioner is subjected to raw material crushing, screening, mixing, granulation, rounding, drying and re-screening in sequence to finally obtain a granular product with a specific particle size range, and meets the requirement of mechanical application. However, the conventional soil conditioner has complex processing procedures, low efficiency and high energy consumption.
SUMMERY OF THE UTILITY MODEL
Based on this, there is a need for a soil conditioner production system and method, which can simplify the processing procedure, improve the production efficiency, and significantly reduce the energy consumption.
The utility model provides an above-mentioned technical problem's technical scheme as follows:
the utility model provides a soil conditioner production system, which comprises a stirring mechanism, a granulation mechanism, a screening mechanism and a hardening warehouse;
the stirring mechanism is used for stirring and mixing all materials;
the granulating mechanism is used for receiving the stirred mixed material and granulating;
the end where the feeding port of the screening mechanism is located is connected with the end where the discharging port of the granulating mechanism is located through a first conveyor belt, and the end where the unqualified fine powder discharging port of the screening mechanism is located is connected with the end where the feeding port of the granulating mechanism is located through a second conveyor belt;
the end where the feed inlet of the hardening warehouse is located is connected with the end where the qualified particle discharge port of the screening mechanism is located through a third transmission belt, and the end where the discharge port of the hardening warehouse is located is connected with the end where the feed inlet of the screening mechanism is located through a conveyor.
Preferably, the end of the discharge port of the unqualified large particles of the screening mechanism is also connected with the end of the feeding port of the stirring mechanism through a fourth transmission belt.
Preferably, the soil conditioner production system further comprises a weighing mechanism, wherein the weighing mechanism comprises a plurality of raw material automatic weighing scales, and each automatic weighing scale is connected with the stirring mechanism through a feeding pipeline.
Preferably, the soil conditioner production system further comprises a bag-type dust collector for removing dust.
Preferably, the soil conditioner production system further comprises a finished product stacking bin for storing finished soil conditioner products.
In one embodiment, the conveyor is a bucket elevator.
In one embodiment, the sifting mechanism is a trommel.
In one embodiment, the granulating mechanism comprises at least two disk granulators.
A soil conditioner production method adopts the soil conditioner production system, and comprises the following steps:
stirring and mixing the raw materials by adopting the stirring mechanism to obtain a mixed material;
conveying the weighed mixed materials into the screening mechanism, and adding water for granulation to obtain granular materials;
conveying the granular materials into the screening mechanism for multi-stage screening to obtain granular materials with qualified grain sizes, fine powder with unqualified grain sizes and large granular materials;
returning and conveying the fine powder to the granulating mechanism for re-granulating, and conveying the large-particle material to the stirring mechanism for continuous stirring;
conveying the granular materials with qualified grain sizes to a hardening warehouse for natural hardening to obtain hardened granular materials;
and returning the hardened granular material to the screening mechanism, then carrying out multi-stage screening, collecting the soil conditioner granules with qualified grain size, and packaging to obtain the finished soil conditioner product.
Preferably, the particle size of the finished soil conditioner is 4-7mm, so that the requirement of mechanical application is met.
The utility model has the advantages that:
compare with the production technology of conventional soil conditioner, adopt the utility model discloses a soil conditioner production system need not to adopt heat energy granulation and stoving process, and the production process does not have heat energy consumption, can show the reduction energy consumption on the whole, and can realize that unqualified material returns preceding process and continues to utilize, improves production efficiency and utilization ratio of raw materials to simplify technology.
Drawings
FIG. 1 is a schematic diagram of a soil conditioner production system according to one embodiment;
FIG. 2 is a schematic structural view of a bag-type dust collector.
In the drawings, the components represented by the respective reference numerals are listed below:
10. the soil conditioner production system comprises 100 parts of an automatic weighing scale, 200 parts of a stirring mechanism, 300 parts of a disc granulator, 310 parts of a first conveyor, 320 parts of a third conveyor, 400 parts of a rotary screen, 410 parts of a first conveyor belt, 420 parts of a second conveyor belt, 500 parts of a finished product stacking bin, 600 parts of a bag-type dust remover.
Detailed Description
The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention. It will be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Referring to fig. 1, a soil conditioner production system 10 according to an embodiment includes a weighing mechanism, a stirring mechanism 200, a granulation mechanism, a screening mechanism, a hardening warehouse, and a finished product stacking bin 500.
In the present embodiment, the weighing means is provided with a plurality of automatic raw material weighing scales 100, each of which is connected to the stirring means 200 through a feed pipe.
The granulating mechanism or the weighing mechanism is connected with the end of the stirring mechanism 200 where the discharge hole is located through the first conveyor 310, and is used for feeding the mixed materials into the granulating mechanism for granulation. Specifically, the first conveyor is a bucket elevator.
The end of the material inlet of the screening mechanism is connected with the end of the material outlet of the granulating mechanism through a first conveyor belt 410, and is used for screening granulated particles. The end of the unqualified fine powder discharge port of the screening mechanism is connected with the end of the feed port of the granulating mechanism through a second conveyor belt 420, and the unqualified fine powder is sent back to the granulating mechanism for granulation and reutilization. The first conveyor 410 and the second conveyor 420 are driven by a motor.
The end of the feed inlet of the hardening warehouse is connected with the end of the qualified particle discharge port of the screening mechanism through a third transmission belt, and is used for naturally hardening the qualified particles, so that the heat source and the drying process are saved. The end of the hardening warehouse where the discharge port is located is connected with the end of the screening mechanism where the feeding port is located through a second conveyor, and the hardening warehouse is used for feeding the hardened powder back to the granulating mechanism through the screening mechanism and a second conveyor belt 420 for granulation and recycling. The end of the unqualified large-particle discharge hole of the screening mechanism is also connected with the end of the material inlet of the stirring mechanism through a fourth transmission belt, and is used for feeding the unqualified large-particle material back to the stirring mechanism for stirring and utilization. The third transmission belt is driven by a motor to run. The second conveyor is preferably a bucket elevator.
The finished product stacking bin receives the soil conditioner with qualified grain size through the third conveyor 320, and is used for storing finished products of the soil conditioner.
Preferably, the soil conditioner production system 10 of the present embodiment further includes a bag-type dust collector 600 for removing dust, and the bag-type dust collector is installed at a weighing mechanism, a stirring mechanism, a screening mechanism, and the like with a large dust yield, so as to improve the dust removal effect.
Preferably, the granulating mechanism at least comprises two disk granulators 30, so that the requirement of multiple granulation is met, and the granulating effect is ensured.
Preferably, the screening mechanism is a drum screen 400 with multi-stage screening capability, the multi-stage screening effect is good, and automatic control and grading discharge are convenient.
The method for producing the soil conditioner by adopting the soil conditioner production system comprises the following steps:
s1, weighing each raw material.
And S2, stirring and mixing the raw materials by using the stirring mechanism 200 to obtain a mixed material.
And S3, conveying the weighed mixed materials to a screening mechanism, and adding water for granulation to obtain granular materials.
And S4, conveying the granular materials into a screening mechanism for multi-stage screening to obtain granular materials with qualified grain sizes, and fine powder and large granular materials with unqualified grain sizes. Returning the fine powder to the granulating mechanism for re-granulating, and conveying the large-particle material to the stirring mechanism for continuous stirring.
And S5, conveying the granular material with qualified grain size to a hardening warehouse for natural hardening to obtain the hardened granular material.
And S6, returning the hardened granular material to the screening mechanism, then carrying out multi-stage screening, collecting the soil conditioner granules with qualified grain size, and packaging to obtain the finished soil conditioner product.
Preferably, the particle size of the finished soil conditioner is 4-7mm, so that the requirement of mechanical application is met.
According to the production method of the soil conditioner, the materials are fed in proportion, are automatically weighed after being stirred, enter a bucket elevator after being weighed, are input into a disc granulator 300 through the bucket elevator to be granulated (the granulation needs to be injected with a proper amount of water), and are granulated for the first time and the second time to obtain particles with different sizes (divided into qualified particle materials and large particle materials) and simultaneously mixed with a small amount of powder materials. And screening at three levels, feeding coarse particles into a grinder for grinding, returning to a disc granulator for re-granulation, returning powder materials to the disc granulator for re-granulation through a material returning belt, discharging the 4-7mm material particles out of a screening machine, conveying the material particles to a ground warehouse through a belt for hardening, after hardening to the required hardness, feeding the material particles into the screening machine again through a bucket elevator for screening, removing powder formed in the hardening process, and packaging and warehousing finished product particles.
Compared with the conventional production process of the soil conditioner, the soil conditioner is produced by adopting the soil conditioner production system 10 without adopting heat energy granulation and drying processes, the production process has no heat energy consumption, the energy consumption can be obviously reduced on the whole, unqualified materials can be returned to the previous process for continuous utilization, the production efficiency and the raw material utilization rate are improved, and the process is simplified.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (8)
1. A soil conditioner production system is characterized by comprising a stirring mechanism, a granulation mechanism, a screening mechanism and a hardening warehouse;
the stirring mechanism is used for stirring and mixing all materials;
the granulating mechanism is used for receiving the stirred mixed material and granulating;
the end where the feeding port of the screening mechanism is located is connected with the end where the discharging port of the granulating mechanism is located through a first conveyor belt, and the end where the unqualified fine powder discharging port of the screening mechanism is located is connected with the end where the feeding port of the granulating mechanism is located through a second conveyor belt;
the end where the feed inlet of the hardening warehouse is located is connected with the end where the qualified particle discharge port of the screening mechanism is located through a third transmission belt, and the end where the discharge port of the hardening warehouse is located is connected with the end where the feed inlet of the screening mechanism is located through a conveyor.
2. The soil conditioner production system of claim 1, wherein the end of the screening mechanism where the unqualified large particle discharge port is located is further connected with the end of the stirring mechanism where the feeding port is located through a fourth transmission belt.
3. The soil conditioner production system of claim 1, further comprising a weighing mechanism;
the weighing mechanism comprises a plurality of automatic raw material weighing scales, and each automatic weighing scale is connected with the stirring mechanism through a feeding pipeline.
4. The soil conditioner production system of claim 1, further comprising a bag-type dust collector for removing dust.
5. The soil conditioner production system of claim 1, further comprising a finished product stacking bin for storing finished soil conditioner products.
6. The soil conditioner production system of any one of claims 1 to 5, wherein the conveyor is a bucket elevator.
7. The soil conditioner production system of any one of claims 1 to 5, wherein the screening mechanism is a drum screen.
8. The soil conditioner production system of any one of claims 1 to 5, wherein the granulation mechanism comprises at least two disk granulators.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020108642.4U CN212102680U (en) | 2020-01-18 | 2020-01-18 | Soil conditioner production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020108642.4U CN212102680U (en) | 2020-01-18 | 2020-01-18 | Soil conditioner production system |
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| Publication Number | Publication Date |
|---|---|
| CN212102680U true CN212102680U (en) | 2020-12-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020108642.4U Active CN212102680U (en) | 2020-01-18 | 2020-01-18 | Soil conditioner production system |
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|---|---|
| CN (1) | CN212102680U (en) |
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2020
- 2020-01-18 CN CN202020108642.4U patent/CN212102680U/en active Active
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