CN212100950U - Automatic unloading mechanism of going up of duplex position rupture disk - Google Patents
Automatic unloading mechanism of going up of duplex position rupture disk Download PDFInfo
- Publication number
- CN212100950U CN212100950U CN202020615647.6U CN202020615647U CN212100950U CN 212100950 U CN212100950 U CN 212100950U CN 202020615647 U CN202020615647 U CN 202020615647U CN 212100950 U CN212100950 U CN 212100950U
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- going
- duplex position
- automatic unloading
- unloading mechanism
- hole
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- 230000007246 mechanism Effects 0.000 title claims abstract description 43
- 239000000463 material Substances 0.000 claims abstract description 77
- 238000007664 blowing Methods 0.000 claims abstract description 13
- 238000007599 discharging Methods 0.000 claims description 20
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000005422 blasting Methods 0.000 description 2
- 244000309464 bull Species 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
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Abstract
The utility model discloses an automatic unloading mechanism of going up of duplex position rupture disk, including base, sharp module mechanism and reloading mechanism, sharp module mechanism includes sharp electric jar, left station, right station, conveying platform and auto-change over device, all is equipped with the slide rail and is equipped with the material taking hole between the slide rail on the conveying platform and under left station and the right station, the auto-change over device locates conveying platform edge respectively and all is connected with the chain gear and with connect sharp electric jar, the sharp electric jar is located under the workstation and with conveying platform coaxial setting; a vertical plate is arranged on the base and on one side close to the linear electric cylinder, a supporting table is arranged at the edge of the vertical plate and the workbench, and a material changing mechanism is arranged on the supporting table; the material changing mechanism comprises a rotary electric cylinder, a rotary rod and a material changing rod, and a vacuum chuck is arranged at the lower part of the material changing mechanism; conveying platform vertical direction fixedly connected with blowing platform just is equipped with the blowing hole, and it all is equipped with the sensor to get material hole and blowing hole lower part, the utility model discloses compact structure, the duplex position switches, and the material is got to intellectuality, and accurate positioning just reduces artificial intervention, and degree of automation is high.
Description
Technical Field
The utility model relates to an auto-parts makes technical field, concretely relates to unloading mechanism in automation of duplex position rupture disk.
Background
The rupture disk is an element for blasting and pressure relief under the condition of calibrating the blasting pressure and temperature, is an important safety device for preventing pressure equipment from being damaged by overpressure, and is widely applied to industrial departments of chemical engineering, light industry, metallurgy, nuclear power, dust removal, fire fighting, aviation and the like. The rupture disk is a pressure relief device which can not be closed repeatedly, and pressure can be relieved when the pressure difference between two sides of the rupture disk reaches a preset value. Because the rupture disk is a disposable pressure relief element, the rupture disk belongs to a consumer product by definition and needs to be produced in large batch.
In the prior art, the manufacturing device of the rupture disk is generally a single station, the size requirement on an assembly part is high, the processing flow is generally four steps of manual material discharging, switch control, manufacturing forming and manual material discharging, the operation is circulated, the manual operation needs the whole process participation, the material discharging and the material discharging are frequent, the material replacement is not convenient and the labor intensity of the manual operation is increased, the working efficiency is reduced, and the production cost is increased.
Disclosure of Invention
In order to solve the problem, the utility model aims at providing a duplex position rupture disk goes up unloading mechanism automatically, and the duplex position automatic switch material loading is tried off, reduces artificial intervention, liberates the manpower, and improves the assembly precision.
The utility model adopts the technical proposal that:
the double-station automatic loading and unloading mechanism for the rupture disk comprises a base, a linear module mechanism and a material changing mechanism, wherein a plurality of supporting columns are oppositely and parallelly arranged on the base, a workbench is arranged at the upper part of the base, the linear module mechanism is arranged on the workbench and comprises a linear electric cylinder, a left station, a right station, a conveying table and a switching device, sliding rails are arranged on the conveying table and below the left station and the right station, material taking holes are formed among the sliding rails, the switching device is respectively arranged at the edge of the conveying table and connected with the linear electric cylinder, and the linear electric cylinder is arranged below the workbench and is coaxially arranged with the conveying table; a vertical plate is arranged on the base and on one side close to the linear electric cylinder, a supporting table is arranged at the edge of the vertical plate and the workbench, and a material changing mechanism is arranged on the supporting table; the material changing mechanism comprises a rotary electric cylinder, a rotary rod and a material changing rod, and a vacuum chuck is arranged at the lower part of the material changing mechanism; conveying platform vertical direction fixedly connected with blowing platform just is equipped with the blowing hole, and the hole of getting is equipped with the sensor with blowing hole lower part all.
Preferentially, the slide rail is U-shaped, the opening of the slide rail faces the material taking hole, and the slide rail under the right station is provided with a switching block close to one end of the material taking hole, so that the workpiece can be switched to the left station from the right station, and the production efficiency is improved.
Preferentially, be equipped with the turning block on the rotatory electric jar and connect through the fastener the bull stick avoids the frequent rotation of bull stick and wearing and tearing and heat production, influence the processing process.
Preferentially, the distances from the material taking hole and the material discharging hole to the rotary electric cylinder are the same, so that the rotation angle can be conveniently controlled to realize accurate positioning, and the workpiece is prevented from being damaged in material replacement.
Preferably, the base is provided with support legs and a jacking cylinder and has the same height.
Preferentially, base one side edge is equipped with backup pad and upper portion and is equipped with the controller, and straight line electric jar, rotatory electric jar, jacking cylinder and sensor all with controller electric connection.
Preferentially, the side, far away from the workbench, of the discharging table is provided with a fixed block and the inside of the discharging table is inserted with a steel bar and connected with a jacking cylinder.
Preferably, the controller comprises a wiring device and a control device and is arranged side by side.
Preferentially, the vacuum chuck is provided with an electromagnetic valve and connected with a material replacing rod, the electromagnetic valve is electrically connected with the controller, the state of the vacuum chuck is controlled by controlling the on-off of the electromagnetic valve, and the material taking and placing are realized.
Preferentially, be equipped with a plurality of through-holes on the riser and brace table and riser pass through the fastener and connect, be convenient for adjust a supporting bench height through the through-hole, avoid the work piece to get and put the in-process impaired.
The utility model has the advantages that:
1. the controller controls the linear electric cylinder to drive the toothed chain to transmit, the toothed chain drives the switching device to move, the switching block is pushed into the material taking hole, the left station and the right station are further pushed to switch, the switching sequence is from the right station to the left station, and after machining is finished, a finished product slides from the left side slide rail into the material taking hole to replace materials, so that the production efficiency is improved;
2. the controller controls the rotary electric cylinder to drive the rotary rod and the material changing rod to rotate between the material taking hole and the material discharging hole, the vacuum chuck is controlled to take and place the processed materials by controlling the switch of the electromagnetic valve, the materials are taken and placed intelligently, manual intervention is reduced, the working intensity of operators is reduced, and time and labor are saved;
3. the sensors below the material taking hole and the material discharging hole respectively detect the position of the material changing rod, so that the controller can accurately control the rotating rod to rotate between the material taking hole and the material discharging hole, and accurate positioning is realized by controlling the rotating angle.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a block diagram of the present invention;
fig. 2 is a top view of the present invention;
fig. 3 is a left side view of the present invention.
Labeled as: 1. the automatic feeding device comprises a base, 11 support columns, 12 working tables, 121 discharging tables, 122 discharging holes, 123 sensors, 13 vertical plates, 131 through holes, 14 supporting tables, 15 supporting legs, 16 jacking cylinders, 17 supporting plates, 18 controllers, 2 linear module mechanisms, 21 linear electric cylinders, 22 left working positions, 23 right working positions, 231 switching blocks, 24 conveying tables, 25 switching devices, 26 sliding rails, 27 discharging holes, 3 material changing mechanisms, 31 rotary electric cylinders, 32 rotating rods, 33 material changing rods and 331 vacuum suckers.
Detailed Description
As shown in figure 1, the double-station automatic loading and unloading mechanism for the rupture disk comprises a base 1, a linear module mechanism 2 and a material changing mechanism 3, wherein a plurality of support columns 11 are oppositely and parallelly arranged on the base 1, a workbench 12 is arranged at the upper part of the base 1, the linear module mechanism is arranged on the workbench 12, a vertical plate 13 is arranged on the base 1 and close to one side of a linear electric cylinder 21, a support table 14 is arranged at the edge of the vertical plate 13 and the edge of the workbench 12, the material changing mechanism 3 is arranged on the support table 14, support legs 15 and jacking cylinders 16 are arranged under the base 1 and have the same height, a support plate 17 is arranged at the edge of one side of the base 1, a controller 18 is arranged at the upper part of the edge of one side of the base 1, the linear electric cylinder 21, a rotary electric cylinder 31, the jacking cylinders 16 and a sensor 123 are electrically connected with the controller 18, the controller, the height of the supporting platform 14 can be conveniently adjusted through the through hole 131, and the workpiece is prevented from being damaged in the taking and placing process.
As shown in fig. 2, the linear die set mechanism 2 includes a linear electric cylinder 21, a left station 22, right side station 23, conveying platform 24 and auto-change over device 25, conveying platform 24 is last and all be equipped with slide rail 26 and slide rail 26 under left station 22 and the right station 23 and be equipped with material taking hole 27 between, slide rail 26 is the U-shaped and opening part all towards material taking hole 27 department, slide rail 26 under the right station 23 just is close to material taking hole 27 one end and is equipped with switching block 231, ensure that the work piece can be followed right station 23 and switched to left station 22, the production efficiency is improved, auto-change over device 25 locates conveying platform 24 edge respectively and all is connected with sharp electric jar 21, sharp electric jar 21 is located under the workstation 12 and with the coaxial setting of conveying platform 24, conveying platform 24 vertical direction fixedly connected with blowing platform 121 just is equipped with blowing hole 122, blowing platform 121 is kept away from workstation 12 one side and is equipped with the jacking and inside is inserted and is equipped with the reinforcing bar and is connected with cylinder 16, material taking hole 27 and blowing hole 122 lower part all are.
As shown in fig. 1-3, the material changing mechanism 3 includes a rotary electric cylinder 31, a rotary rod 32 and a material changing rod 33, and a vacuum chuck 331 is disposed at a lower portion of the rotary electric cylinder 31, a rotary block is disposed on the rotary electric cylinder 31 and connected to the rotary rod 32 through a fastener, so as to prevent the rotary rod 32 from being frequently rotated, worn and generating heat, which affects a processing process, distances from the material taking hole 27 and the material discharging hole 122 to the rotary electric cylinder 31 are the same, which facilitates control of a rotation angle to achieve accurate positioning, and prevents a workpiece from being damaged during material changing, a solenoid valve is disposed on the vacuum chuck 331 and connected to the material changing rod 33, and the solenoid valve is electrically connected to the controller 18, which facilitates control of a state of the vacuum chuck 331 by.
As shown in fig. 1-3, the working principle of the present invention is: the height of the supporting table 14 is adjusted through the through hole 131, the same distance from the material changing rod 33 to the material taking hole 27 and the material discharging hole 122 is ensured, the power is switched on, the material is conveyed in the conveying table 24, the material is firstly conveyed to the right station 23, when the left station 22 is switched, the controller 18 controls the linear electric cylinder 21 to drive the switching device 25 to move towards the material taking hole 27, the switching block 231 is moved into the material taking hole 27, the workpiece is switched from the right station 23 to the left station 22, after the processing is finished, the workpiece slides into the material taking hole 27 along the slide rail 26 from the left station 22, the controller 18 controls the rotary electric cylinder 31 to drive the rotating rod 32 to rotate, then the material changing rod 33 is driven to rotate until the position of the material taking hole 27, after the sensor 123 detects the material changing rod 33, the controller 18 controls the vacuum suction cup 331 to suck up and rotate the workpiece in a vacuum manner, when the sensor 123 under the material discharging hole 122 detects the material changing rod 33, the controller 18 controls the rotating rod 32 to stop rotating and controls the vacuum chuck 331 to place the workpiece in the discharging hole 122, so that the workpiece is accurately positioned and taken and placed.
The utility model has the advantages that: compact structure, the duplex position is switched, and the material is got to intellectuality, and accurate positioning just reduces artificial intervention, labour saving and time saving, degree of automation is high.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. Automatic unloading mechanism of going up of duplex position rupture disk, including base, sharp module mechanism and reloading mechanism, relative and parallel are equipped with a plurality of pillars and upper portion and are equipped with the workstation on the base, and sharp module structure is located on the workstation, its characterized in that: the linear module mechanism comprises a linear electric cylinder, a left station, a right station, a conveying table and a switching device, slide rails are arranged on the conveying table and below the left station and the right station, material taking holes are formed between the slide rails, the switching device is arranged at the edge of the conveying table respectively, is connected with a toothed chain and is connected with the linear electric cylinder, and the linear electric cylinder is arranged below the workbench and is coaxial with the conveying table; a vertical plate is arranged on the base and on one side close to the linear electric cylinder, a supporting table is arranged at the edge of the vertical plate and the workbench, and a material changing mechanism is arranged on the supporting table; the material changing mechanism comprises a rotary electric cylinder, a rotary rod and a material changing rod, and a vacuum chuck is arranged at the lower part of the material changing mechanism; conveying platform vertical direction fixedly connected with blowing platform just is equipped with the blowing hole, and the hole of getting is equipped with the sensor with blowing hole lower part all.
2. The automatic unloading mechanism of going up of duplex position rupture disc of claim 1 characterized in that: the slide rail is U-shaped and the opening part all faces to the position of the material taking hole, and the slide rail under the right station and one end close to the material taking hole are provided with a switching block.
3. The automatic unloading mechanism of going up of duplex position rupture disc of claim 1 characterized in that: the rotary electric cylinder is provided with a rotating block and is connected with the rotating rod through a fastener.
4. The automatic unloading mechanism of going up of duplex position rupture disc of claim 1 characterized in that: the distances from the material taking hole and the material discharging hole to the rotary electric cylinder are the same.
5. The automatic unloading mechanism of going up of duplex position rupture disc of claim 1 characterized in that: the supporting legs and the jacking cylinder are arranged below the base and have the same height.
6. The automatic unloading mechanism of going up of duplex position rupture disc of claim 5 characterized in that: base one side edge is equipped with backup pad and upper portion and is equipped with the controller, and straight line electric jar, rotatory electric jar, jacking cylinder and sensor all with controller electric connection.
7. The automatic unloading mechanism of going up of duplex position rupture disc of claim 5 characterized in that: one side of the discharging table, which is far away from the workbench, is provided with a fixed block, and the inside of the discharging table is inserted with a steel bar and connected with a jacking cylinder.
8. The automatic unloading mechanism of going up of duplex position rupture disc of claim 6, characterized in that: the controller comprises a wiring device and a control device which are arranged side by side.
9. The automatic unloading mechanism of going up of duplex position rupture disc of claim 1 characterized in that: the vacuum chuck is provided with an electromagnetic valve and connected with a material replacing rod, and the electromagnetic valve is electrically connected with the controller.
10. The automatic unloading mechanism of going up of duplex position rupture disc of claim 1 characterized in that: the vertical plate is provided with a plurality of through holes, and the supporting platform is connected with the vertical plate through a fastener.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020615647.6U CN212100950U (en) | 2020-04-22 | 2020-04-22 | Automatic unloading mechanism of going up of duplex position rupture disk |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020615647.6U CN212100950U (en) | 2020-04-22 | 2020-04-22 | Automatic unloading mechanism of going up of duplex position rupture disk |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212100950U true CN212100950U (en) | 2020-12-08 |
Family
ID=73612114
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020615647.6U Expired - Fee Related CN212100950U (en) | 2020-04-22 | 2020-04-22 | Automatic unloading mechanism of going up of duplex position rupture disk |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212100950U (en) |
-
2020
- 2020-04-22 CN CN202020615647.6U patent/CN212100950U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201208 |
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| CF01 | Termination of patent right due to non-payment of annual fee |