CN212085028U

CN212085028U - Laminator feeding transition device

Info

Publication number: CN212085028U
Application number: CN202020692440.9U
Authority: CN
Inventors: 宋苏斌; 郭继霄; 乔惠玲
Original assignee: JA Xingtai Solar Co Ltd
Current assignee: JA Xingtai Solar Co Ltd
Priority date: 2020-04-29
Filing date: 2020-04-29
Publication date: 2020-12-04
Anticipated expiration: 2030-04-29

Abstract

The utility model relates to a laminator feeding transition device belongs to the production tool field, has solved among the prior art easy and transition plate emergence jolt or the friction leads to the problem of dislocation. The utility model relates to a feeding transition device of a laminating machine, which comprises bakelite, a metal plate reinforcing sheet, a metal plate strip, a roller and a middle shaft, wherein the bakelite is connected with the metal plate strip; the gyro wheel cover is established on the jackshaft, and the jackshaft both ends are connected with the panel beating strip respectively, and the panel beating reinforcing piece links together with the bakelite, designs for the circular arc type. When the feeding is input, the rotation of the roller does not cause the relative displacement between the aluminum frame and the assembly; the utility model discloses a laminator feeding transition device for solar energy component production process middling pressure process feeding realizes subassembly automatic transmission, guarantees that dual glass assembly does not take place relative displacement, and the gyro wheel is the nylon material, can not fish tail glass, has realized the low resistance feeding.

Description

Laminator feeding transition device

Technical Field

The utility model relates to a production tool technical field especially relates to a laminator feeding transition device.

Background

In the production process of the traditional solar cell module, in order to ensure better quality, longer service life and better reliability of the module, a laminating process of a laminating machine is needed to enable a solar cell sheet and glass to be adhered together. Need use the aluminium frame to fix the subassembly position and guarantee its excessive gluey effect during dual glass assembly lamination, at the in-process of laminator feeding, aluminium frame and subassembly are as two solitary components of a whole that can function independently, and the lamination can produce great frictional force between cab apron and aluminium frame, the subassembly, very easily causes relative displacement and reports a piece unusual.

The following problems all exist in the feeding mode of the existing photovoltaic laminating machine: (1) the transition clearance between the A-level platform and a cavity of the laminating machine is large, and the phenomenon of severe jolt exists during feeding of the double-glass assembly. (2) During dual glass assembly feeding, the aluminium frame moves with the subassembly together, because frictional force is great when passing the cab apron, frame and subassembly produce relative displacement easily. (3) The existing transition plate transition mode is easy to scratch the glass surface of the assembly after long-time use. (4) Is not beneficial to automatic linking production and has low production efficiency.

SUMMERY OF THE UTILITY MODEL

In view of the above analysis, the present invention aims to provide a laminator feeding transition device for solving the problem of jolting easily in the existing dual-glass assembly laminating feeding process. Relative displacement takes place easily between the dual glass assembly and the problem of the easy fish tail dual glass assembly of transition plate.

The purpose of the utility model is mainly realized through the following technical scheme:

a laminator feed transition device, comprising: bakelite, sheet metal reinforcing sheet, sheet metal strip and roller; sheet metal reinforcing plates are arranged at two ends of the bakelite; sheet metal strips are fixedly arranged on two sides of the bakelite, and a plurality of rollers are arranged on the sheet metal strips; the roller is arranged on the sheet metal strip through the middle shaft; the idler wheel is sleeved on the middle shaft and can rotate relative to the middle shaft; the jackshaft and panel beating strip fixed connection, and perpendicular to panel beating strip.

Furthermore, the sheet metal strip is provided with a mounting groove, and two ends of the intermediate shaft are mounted in the mounting groove.

Furthermore, thread sections are arranged at two ends of the intermediate shaft, and the diameter of each thread section is smaller than that of the intermediate shaft; the mounting groove is rectangular shape, and the screw thread section at jackshaft both ends stretches out from the mounting groove, and the jackshaft can slide in the mounting groove.

Further, the thread section is in threaded connection with the nut, and the sheet metal strip is clamped and fixed through the middle shaft and the nut.

Further, the spacing of the rollers is less than the radius of the rollers.

Furthermore, the outer surface of the roller is made of nylon.

Further, the metal plate reinforcing sheet is connected with the bakelite through bolts.

Further, the upper surface of panel beating reinforcing plate is the arc.

Further, the panel beating reinforcing plate sets up two sets at least.

Further, the height of the roller is not lower than that of the sheet metal reinforcing sheet.

The utility model discloses at least beneficial effect as follows:

(1) the utility model discloses a laminator feeding transition device, which comprises bakelite, a metal plate reinforcing sheet, a metal plate strip, a roller and a middle shaft, wherein the metal plate reinforcing sheet is connected with the bakelite, and the upper surface of the metal plate reinforcing sheet is arc-shaped and used for guiding the sliding of components; the bakelite is fixedly connected with the metal plate reinforcing sheet; the gyro wheel passes through the jackshaft, the panel beating strip is connected with the bakelite, and dual glass assembly transmits the laminator feeding through the gyro wheel, has realized the automatic input of feeding process, for solar energy component production in-process lamination process facilitates, under the prerequisite of guaranteeing the subassembly quality, has reduced the feeding resistance by a wide margin, has realized the low resistance feeding, avoids subassembly relative slip.

(2) The middle shaft is positioned inside the roller, two ends of the middle shaft are respectively connected with the sheet metal strips, and the roller rotates without causing relative displacement between the aluminum frame and the assembly; the panel beating reinforcing plate links together with the bakelite, and the panel beating reinforcing plate design is the circular arc type, reduces the friction between the subassembly, prevents to slide and is convenient for realize the automatic transportation.

(3) The utility model discloses a laminator feeding transition device, this transition device simple structure, low in manufacturing cost, can realize with the driven effect that dual glass assembly and aluminium frame defeated material advanced, to contact object non-resistance to have very high security, can not exert an influence to the subassembly quality. The utility model discloses a laminator feeding transition device simple structure, convenient to use is convenient for popularize and apply on a large scale.

The utility model discloses in, can also make up each other between the above-mentioned each technical scheme to realize more preferred combination scheme. Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.

Drawings

The drawings are only for purposes of illustrating particular embodiments and are not to be construed as limiting the invention, wherein like reference numerals are used to designate like parts throughout the drawings.

Fig. 1 is a schematic structural diagram of a laminator feeding transition device of the present invention;

fig. 2 is a schematic side view of a laminator feed transition arrangement of the present invention;

FIG. 3 is a schematic view of the assembly of the intermediate shaft and the sheet metal strip through the mounting groove.

Reference numerals:

1-bakelite; 2-sheet metal reinforcing plates; 3-sheet metal strip; 4-a roller; 5-middle shaft.

Detailed Description

The following detailed description of the preferred embodiments of the invention, which is to be read in connection with the accompanying drawings, forms a part of this application, and together with the embodiments of the invention, serve to explain the principles of the invention and not to limit its scope.

The utility model discloses a concrete embodiment discloses a laminator feeding transition device, as shown in fig. 1, fig. 2, include: bakelite 1, sheet metal reinforcing sheet 2, sheet metal strip 3, roller 4 and intermediate shaft 5.

Wherein, the roller 4 is connected with the bakelite 1 through the intermediate shaft 5 and the sheet metal strip 3; the roller is used for conveying the double-wave assembly and the aluminum frame.

The both ends of bakelite 1 set up panel beating reinforcing plate 2, and panel beating reinforcing plate 2 has at least two sets ofly. That is to say, the both sides of the one end of bakelite 1 all set up panel beating reinforcement piece 2, perhaps, under the sufficient condition of bakelite 1 width, one end also can set up a plurality of (be greater than two) panel beating reinforcement pieces 2, sets up the recess in the centre of bakelite 1, and the panel beating reinforcement piece 2 is established to the card in the recess.

Further, the sheet metal strips 3 are arranged on two sides of the bakelite 1 and fixedly connected with the bakelite 1 in a welding, bonding or bolt connection mode.

Further, there are a plurality of rollers 4, and the rollers 4 are uniformly distributed on the sheet metal strip 3 through the intermediate shaft 5, as shown in fig. 1.

The both ends of jackshaft 5 are connected with the panel beating strip 3 of both sides respectively, and jackshaft 5 perpendicular to panel beating strip 3.

The roller 4 is sleeved on the intermediate shaft 5, or the intermediate shaft 5 is located inside the roller 4 and can rotate relative to the intermediate shaft 5. In the process of conveying the assembly, the roller 4 can be quickly rotated, and the relative displacement between the aluminum frame and the assembly cannot be caused; the accurate positioning of the components in the laminating machine can be realized, and the scratch of the glass surface or the abnormity of an explosion piece can be avoided.

Furthermore, the two ends of the bakelite 1 are provided with the metal plate reinforcing sheets 2, the metal plate reinforcing sheets 2 are fixedly connected with the bakelite 1 into a whole, the upper surfaces of the metal plate reinforcing sheets 2 are designed to be arc-shaped, and the components slide over the upper arc surface of the metal plate reinforcing member 2 during conveying, so that the friction between the components can be reduced, and the automatic transmission of the components is realized;

the roller 4 is made of nylon, so that the friction force between the roller 4 and the assembly is small in the transmission process of the assembly, and the glass cannot be scratched abnormally;

further, the sheet metal strip 3 is installed in the left and right sides of bakelite 1, and the sheet metal reinforcing plate 2 is installed at both ends around bakelite 1. The utility model discloses in, the advancing direction that uses the subassembly to carry is preceding, and left and right sides that advances the direction is left and right sides direction respectively, and the left and right direction of figure 1 (figure 2 perpendicular to paper direction) is the fore-and-aft direction promptly, and perpendicular to paper direction (the left and right direction of figure 2) is left and right direction in figure 1.

Further, because the gyro wheel 4 has a plurality ofly, and evenly distributed is on sheet metal strip 3. In order to ensure the conveying effect that the assembly and the aluminum frame do not move relatively, the distance between the adjacent rollers 4 is smaller than the radius of the rollers 4, namely, the center distance of the rollers 4 is smaller than 1.5 times of the diameter of the rollers 4.

Further, as shown in fig. 1, in order to ensure the smooth conveying of the assembly and the aluminum frame, the height of the sheet metal fixing member 2 is not higher than that of the roller 4, or the height of the roller 4 is not lower than that of the sheet metal fixing member 2.

Furthermore, the transition device of the utility model is fixed at the corresponding position of the assembly line between the A-stage platform and the cavity of the laminating machine; in order to improve transition device's suitability, guarantee its suitable installation between laminator A level platform and a chamber, the utility model relates to a transition device's length is adjustable, and in order to guarantee the good transport effect to subassembly and aluminium frame, the utility model relates to a gyro wheel 4's interval is adjustable.

The length adjusting structure and the adjusting mode of the transition device are as follows:

panel beating reinforcement piece 2 passes through bolt fixed mounting both ends around bakelite 1, sets up the screw thread mounting hole on panel beating reinforcement piece 2, sets up the screw thread fixing hole that the multiunit corresponds on bakelite 1, and through the screw thread fixing hole cooperation installation on the different positions of panel beating reinforcement piece 2 and bakelite 1, adjust the length that panel beating reinforcement piece 2 inserts bakelite 1 (the two coincidence part promptly), it is right to realize the utility model discloses a transition device's length adjustment.

The adjusting structure and the adjusting mode of the distance between the rollers 4 are as follows:

as shown in fig. 3, the sheet metal strip 3 is provided with a strip-shaped mounting groove, and both ends of the intermediate shaft 5 are clamped into the mounting grooves of the sheet metal strip 3 and are locked and fixed by nuts. The both ends of jackshaft 5 set up the screw thread section, and the screw thread section is provided with the external screw thread, and the diameter of screw thread section is less than the diameter of 5 main parts of jackshaft, and the screw thread section card at 5 both ends of jackshaft is gone into in the rectangular shape mounting groove of sheet metal strip 3, and the mounting groove width is greater than the external diameter of screw thread section and is less than the diameter of 5 main parts of jackshaft, and consequently, jackshaft 5 can slide in the mounting groove, 3 back-and-forth movements of relative sheet metal strip promptly. The screw thread section stretches out from the mounting groove and screws up the nut through the screw thread section and fixes

jackshaft

5 and 3 chucking of panel beating strip. Through adjusting the mounted position of jackshaft 5 on sheet metal strip 3, adjust the spacing distance of gyro wheel 4, ensure to realize good transport effect.

The utility model discloses an optimal implementation mode, gyro wheel 4's surface is the nylon material, and dual glass assembly is in transmission process, and frictional force is less between gyro wheel 4 and the dual glass assembly, and the nylon material softness can not cause abnormalities such as glass fish tail.

When in implementation, the utility model discloses a working process as follows:

step 1, fixing a transition device at a corresponding position of a production line between a stage A platform and a cavity of a laminating machine;

step 2, after dual glass assembly and aluminium frame removed the relevant position, the gyro wheel on the transition device responded to and marchd along with subassembly and aluminium frame, and subassembly and aluminium frame march the in-process, 4 synchronous rotations of gyro wheel, 4 driven rotations of gyro wheel support assembly and aluminium frame operation simultaneously to the corresponding position in a chamber, because be rolling friction between gyro wheel 4 and dual glass assembly and the aluminium frame, frictional force is less, guarantees that subassembly and aluminium frame are marchd in step, can not take place relative displacement.

The utility model discloses a feeding transition device can realize not taking place relative slip with transition device at two ripples subassembly and aluminium frame input laminator in-process, only takes place rolling contact with gyro wheel 4, can effectively eliminate sliding friction, no sliding friction's resistance.

Compared with the prior art, the prior lamination front assembly has the phenomenon of relative friction with a transition plate during feeding, and cracks are easy to appear due to severe jolting during feeding. Simultaneously because the frictional force of passing the cab apron is great during to dual glass assembly feeding, subassembly and aluminium frame produce relative displacement, influence the lamination effect, it is unusual to appear exploding piece and glass fish tail after the lamination, and factor of safety is lower.

The utility model relates to a made laminator feeding transition device, laminator feeding transition device can realize the support to the subassembly, and to the subassembly non-resistance during the feeding simultaneously, can realize the accurate positioning of subassembly in the laminator, can stop glass face fish tail and explode a piece unusual simultaneously. The utility model has the advantages of simple structure, convenient to use is convenient for popularize and apply on a large scale.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention.

Claims

1. A laminator feed transition device, comprising: the device comprises bakelite (1), a sheet metal reinforcing sheet (2), a sheet metal strip (3) and a roller (4); the metal plate reinforcing plates (2) are mounted at two ends of the bakelite (1); sheet metal strips (3) are fixedly arranged on two sides of the bakelite (1), and a plurality of rollers (4) are arranged on the sheet metal strips (3); the idler wheels (4) are arranged on the sheet metal strips (3) through intermediate shafts (5); the idler wheel (4) is sleeved on the middle shaft (5) and can rotate relative to the middle shaft (5); the intermediate shaft (5) is fixedly connected with the sheet metal strip (3) and is perpendicular to the sheet metal strip (3).

2. The laminator feeding transition device according to claim 1, wherein a mounting groove is provided on the sheet metal strip (3), and both ends of the intermediate shaft (5) are mounted in the mounting groove.

3. Laminator feed transition device according to claim 2, characterized in that both ends of the intermediate shaft (5) are provided with threaded sections, the diameter of said threaded sections being smaller than the diameter of the intermediate shaft (5); the mounting groove is long-strip-shaped, the thread sections at the two ends of the intermediate shaft (5) extend out of the mounting groove, and the intermediate shaft (5) can slide in the mounting groove.

4. Laminator feeding transition device according to claim 3, wherein said threaded section is threadedly connected to a nut, said sheet metal strip (3) being clamped by said intermediate shaft (5) and said nut.

5. Laminator feed transition device according to claim 1, wherein the pitch of the rollers (4) is smaller than the radius of the rollers (4).

6. Laminator feed transition device according to claim 1, wherein the outer surface of the roller (4) is of nylon material.

7. Laminator feed transition device according to any of claims 1-6, wherein the sheet metal reinforcement (2) is bolted to the bakelite (1).

8. Laminator feed transition device according to claim 1, wherein the upper surface of the sheet metal reinforcement tab (2) is arc-shaped.

9. Laminator feed transition device according to any of claims 1-6, 8, wherein at least two sets of sheet metal reinforcement tabs (2) are provided.

10. Laminator feed transition device according to claim 1, wherein the height of the roller (4) is not lower than the height of the sheet metal reinforcement tab (2).