CN212083327U - Forging inside crack ultrasonic inspection device - Google Patents
Forging inside crack ultrasonic inspection device Download PDFInfo
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- CN212083327U CN212083327U CN202020848599.5U CN202020848599U CN212083327U CN 212083327 U CN212083327 U CN 212083327U CN 202020848599 U CN202020848599 U CN 202020848599U CN 212083327 U CN212083327 U CN 212083327U
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Abstract
The utility model discloses an inside crackle ultrasonic inspection device of forging, comprises a workbench, the lower extreme of workstation is provided with the support box, the lower extreme both sides corner of support box all is provided with the support column, the upper end both sides of workstation are provided with fixed plate one and fixed plate two respectively, the upper end of fixed plate one and fixed plate two is provided with the roof, control panel's upper end is provided with the waveform display screen, the lower extreme of waveform display screen is provided with a plurality of device switches, one side middle part of fixed plate two runs through and is provided with hydraulic telescoping rod, the upper end both sides that the slide rail was kept away from to the workstation are provided with a plurality of electric telescopic handle, electric telescopic handle's upper end is provided with the fly leaf, upper end one side of fly leaf is provided with clamping device, one side that clamping device. Has the advantages that: the internal crack defect of the forge piece is effectively detected, the quality detection purpose of the forge piece is achieved, and the reliability and the safety are ensured.
Description
Technical Field
The utility model relates to an ultrasonic detection technical field particularly, relates to an inside crackle ultrasonic inspection device of forging.
Background
In the existing ultrasonic flaw detection, the detection of the crack defects of the forged piece in an independent finished product state cannot be effectively detected, so that hidden dangers are often brought to the quality of the forged piece. For the ultrasonic flaw detection of the forge piece cracks, a reference block is manufactured according to a common mode, artificial cracks are machined on the surface of the reference block, the depth of the artificial cracks is shallow, and deeper crack defects cannot be detected, so that the missing detection rate of the flaw detection defects of the cylindrical forge piece is favorable for ensuring the quality of the inner surface of the cylindrical forge piece.
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
To the problem among the correlation technique, the utility model provides an inside crackle ultrasonic inspection device of forging to overcome the above-mentioned technical problem that current correlation technique exists.
Therefore, the utility model discloses a specific technical scheme as follows:
an ultrasonic flaw detection device for internal cracks of a forge piece comprises a workbench, wherein a support box is arranged at the lower end of the workbench, support columns are arranged at corners of two sides of the lower end of the support box, a first fixed plate and a second fixed plate are respectively arranged at two sides of the upper end of the workbench, the first fixed plate is positioned at the upper end of the workbench and is far away from one side of the second fixed plate, a top plate is arranged at the upper ends of the first fixed plate and the second fixed plate, a control box is arranged in the middle of the lower end of one side of the first fixed plate, a control panel is arranged at the front end of the control box, a waveform display screen is arranged at the upper end of the control panel, a plurality of device switches are arranged at the lower end of the waveform display screen, a hydraulic telescopic rod penetrates through the middle of one side of the second fixed plate, a slide rail is, the connecting seat is kept away from hydraulic telescoping rod's one end is provided with high frequency ultrasonic generator, the connecting seat is close to high frequency ultrasonic generator's lower extreme be provided with the wave frequency amplifier that the control box is connected, the one end middle part of connecting seat be provided with high frequency ultrasonic generator with the probe that the wave frequency amplifier is connected, the workstation is kept away from the upper end both sides of slide rail are provided with a plurality of electric telescopic handle, electric telescopic handle's upper end is provided with the fly leaf, upper end one side of fly leaf is provided with clamping device, the upper end of fly leaf is close to one side of clamping device is provided with accepts the board, clamping device's middle part is provided with.
Further, the bottom of support column all is provided with expands the fagging, the bottom that expands the fagging all is provided with supporting rubber pad.
Furthermore, one side of the control box is provided with a plurality of heat dissipation grids.
Furthermore, the middle of the lower end of the top plate is provided with an illuminating lamp.
Furthermore, clamping device is including being located the diaphragm of fly leaf upper end, the middle part of diaphragm is provided with the standing groove, the upper end middle part of diaphragm is provided with and runs through and extend to the threaded rod of standing groove, the bottom of threaded rod is provided with the clamp plate.
Furthermore, the clamping plate is of a V-shaped structure, and the bottom end of the clamping plate is provided with an anti-slip pad.
The utility model provides an inside crackle ultrasonic inspection device of forging, beneficial effect as follows: the utility model discloses a launch the ultrasonic wave in the forging is inside, be used for launching the high frequency ultrasonic wave back through high frequency ultrasonic generator, show on the waveform display screen that to reflect ultrasonic wave whether inside crackle and the defect of producing of forging is judged, the device work efficiency of getting up is higher, the result of inspection is more accurate, the device simple structure easily operates, the input cost is low, it is safe high-efficient, easily promote, effectively carry out ultrasonic inspection and detect, can be swift, accurate, effectively detect a flaw and detect the inside crack defect of forging, reached and detected the purpose to the forging quality, reliability and security have been ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an ultrasonic flaw detection device for internal cracks of a forging piece according to an embodiment of the invention;
fig. 2 is a schematic view of a clamping device of the forge piece internal crack ultrasonic flaw detection device according to the embodiment of the invention.
In the figure:
1. a work table; 2. a support box; 3. a support pillar; 4. a first fixing plate; 5. a second fixing plate; 6. a top plate; 7. a control box; 8. a waveform display screen; 9. a device switch; 10. a hydraulic telescopic rod; 11. a slide rail; 12. a connecting seat; 13. a high-frequency ultrasonic generator; 14. a wave frequency amplifier; 15. a probe; 16. an electric telescopic rod; 17. a movable plate; 18. a clamping device; 19. a bearing plate; 20. forging; 21. expanding a supporting plate; 22. an illuminating lamp; 23. a transverse plate; 24. a placement groove; 25. a threaded rod; 26. a clamping plate; 27. a non-slip mat.
Detailed Description
For further explanation of the embodiments, the drawings are provided as part of the disclosure and serve primarily to illustrate the embodiments and, together with the description, to explain the principles of operation of the embodiments, and to provide further explanation of the invention and advantages thereof, it will be understood by those skilled in the art that various other embodiments and advantages of the invention are possible, and that elements in the drawings are not to scale and that like reference numerals are generally used to designate like elements.
According to the utility model discloses an embodiment provides an inside crackle ultrasonic inspection device of forging.
The first embodiment is as follows:
as shown in FIG. 1-2, the ultrasonic flaw detection device for internal cracks of forged pieces according to the embodiment of the invention comprises a workbench 1, wherein a support box 2 is arranged at the lower end of the workbench 1, support columns 3 are respectively arranged at corners at two sides of the lower end of the support box 2, a first fixed plate 4 and a second fixed plate 5 are respectively arranged at two sides of the upper end of the workbench 1, the first fixed plate 4 is positioned at the upper end of the workbench 1 and is far away from one side of the second fixed plate 5, a top plate 6 is arranged at the upper ends of the first fixed plate 4 and the second fixed plate 5, a control box 7 is arranged at the middle part of the lower end of one side of the first fixed plate 4, a control panel is arranged at the front end of the control box 7, a waveform display screen 8 is arranged at the upper end of the control panel, a plurality of device switches 9 are arranged at the lower end of the waveform display screen, a slide rail 11 is arranged on one side of the upper end of the workbench 1, a connecting seat 12 matched with the slide rail 11 is arranged at the top end of the hydraulic telescopic rod 10, a high-frequency ultrasonic generator 13 is arranged at one end of the connecting seat 12 far away from the hydraulic telescopic rod 10, a wave frequency amplifier 14 connected with the control box 7 is arranged at the lower end of the connecting seat 12 close to the high-frequency ultrasonic generator 13, a probe 15 connected with the high-frequency ultrasonic generator 13 and the wave frequency amplifier 14 is arranged in the middle of one end of the connecting seat 12, a plurality of electric telescopic rods 16 are arranged on two sides of the upper end of the workbench 1 far away from the slide rail 11, a movable plate 17 is arranged at the upper end of each electric telescopic rod 16, a clamping device 18 is arranged on one side of the upper end of each movable plate 17, and a bearing, the middle of the clamp 18 is provided with a cooperating forging 20.
Example two:
as shown in fig. 1-2, the bottom ends of the supporting columns 3 are provided with expanding plates 21, and the bottom ends of the expanding plates 21 are provided with supporting rubber pads. And a plurality of radiating grids are arranged on one side of the control box 7. The middle part of the lower end of the top plate 6 is provided with an illuminating lamp 22.
As shown in fig. 1-2, the clamping device 18 includes a transverse plate 23 located at the upper end of the movable plate, a placement groove 24 is provided at the middle portion of the transverse plate 23, a threaded rod 25 penetrating and extending to the placement groove 24 is provided at the middle portion of the upper end of the transverse plate 23, and a clamping plate 26 is provided at the bottom end of the threaded rod 25. The clamping plate 26 is of a V-shaped structure, and the bottom end of the clamping plate 26 is provided with a non-slip pad 27.
For the convenience of understanding the technical solution of the present invention, the following detailed description is made on the working principle or the operation mode of the present invention in the practical process.
In the time of practical application, through placing forging 20 on accepting board 19 and diaphragm 23, and threaded rod 25 is to clamping plate 26's regulation, swing between clamping plate 26 and the threaded rod 25 is connected, make clamping plate 26 fix forging 20, and drive hydraulic telescoping rod 10 is to the promotion of connecting seat 12, make probe 15 alternate to forging 20's inside, and then probe 15 launches the ultrasonic wave in forging 20 is inside, be used for launching the high frequency ultrasonic wave back through high frequency ultrasonic generator 13, show the ultrasonic wave waveform of reflection on waveform display screen 8 and judge whether the forging is inside to produce crackle and defect, the device work efficiency is higher, the result of inspection is more accurate, the device simple structure easily operates, the input cost is low, safety and high efficiency, easily promote.
To sum up, with the help of the utility model discloses an above-mentioned technical scheme, through launch the ultrasonic wave in forging 20 is inside, be used for launching the high frequency ultrasonic wave back through high frequency supersonic generator 13, show on waveform display screen 8 that the ultrasonic wave of reflection goes out the wave form and judge whether the forging is inside to produce crackle and defect, the device work efficiency is higher, the result of inspection is more accurate, the device simple structure easily operates, the input cost is low, safety and high efficiency, easily promote, effectively carry out ultrasonic flaw detection, can be swift, it is accurate, effectively detect the inside crack defect of detection forging, reached and detected the purpose to the forging quality, reliability and security have been ensured.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The ultrasonic flaw detection device for the internal cracks of the forged piece is characterized by comprising a workbench (1), wherein a support box (2) is arranged at the lower end of the workbench (1), support columns (3) are arranged at corners of two sides of the lower end of the support box (2), a first fixed plate (4) and a second fixed plate (5) are respectively arranged at two sides of the upper end of the workbench (1), the first fixed plate (4) is positioned at the upper end of the workbench (1) and far away from one side of the second fixed plate (5), a top plate (6) is arranged at the upper ends of the first fixed plate (4) and the second fixed plate (5), a control box (7) is arranged in the middle of the lower end of one side of the first fixed plate (4), a control panel is arranged at the front end of the control box (7), a waveform display screen (8) is arranged at the upper end of the control panel, a plurality of device switches (9) are arranged at the lower, a hydraulic telescopic rod (10) penetrates through the middle of one side of the second fixing plate (5), a sliding rail (11) is arranged on one side of the upper end of the workbench (1), a connecting seat (12) matched with the sliding rail (11) is arranged at the top end of the hydraulic telescopic rod (10), a high-frequency ultrasonic generator (13) is arranged at one end, away from the hydraulic telescopic rod (10), of the connecting seat (12), a wave frequency amplifier (14) connected with the control box (7) is arranged at the lower end, close to the high-frequency ultrasonic generator (13), of the connecting seat (12), a probe (15) connected with the high-frequency ultrasonic generator (13) and the wave frequency amplifier (14) is arranged in the middle of one end of the connecting seat (12), and a plurality of electric telescopic rods (16) are arranged on two sides of the upper end, away from the sliding rail (, the upper end of the electric telescopic rod (16) is provided with a movable plate (17), one side of the upper end of the movable plate (17) is provided with a clamping device (18), one side of the upper end of the movable plate (17) close to the clamping device (18) is provided with a bearing plate (19), and the middle of the clamping device (18) is provided with a forging (20) matched with the bearing plate.
2. The ultrasonic flaw detection device for the internal cracks of the forged piece is characterized in that the bottom ends of the supporting columns (3) are provided with expanding plates (21), and supporting rubber pads are arranged at the bottom ends of the expanding plates (21).
3. The ultrasonic flaw detection device for the internal cracks of the forged piece is characterized in that a plurality of radiating grids are arranged on one side of the control box (7).
4. The ultrasonic flaw detection device for the internal cracks of the forged piece is characterized in that an illuminating lamp (22) is arranged in the middle of the lower end of the top plate (6).
5. The ultrasonic flaw detection device for the internal cracks of the forged piece is characterized in that the clamping device (18) comprises a transverse plate (23) positioned at the upper end of the movable plate, a placing groove (24) is formed in the middle of the transverse plate (23), a threaded rod (25) penetrating through and extending to the placing groove (24) is formed in the middle of the upper end of the transverse plate (23), and a clamping plate (26) is arranged at the bottom end of the threaded rod (25).
6. The ultrasonic flaw detection device for the internal cracks of the forged piece according to claim 5, characterized in that the clamping plate (26) is of a V-shaped structure, and a non-slip pad (27) is arranged at the bottom end of the clamping plate (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020848599.5U CN212083327U (en) | 2020-05-20 | 2020-05-20 | Forging inside crack ultrasonic inspection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020848599.5U CN212083327U (en) | 2020-05-20 | 2020-05-20 | Forging inside crack ultrasonic inspection device |
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| CN212083327U true CN212083327U (en) | 2020-12-04 |
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| CN202020848599.5U Active CN212083327U (en) | 2020-05-20 | 2020-05-20 | Forging inside crack ultrasonic inspection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114047255A (en) * | 2022-01-06 | 2022-02-15 | 如皋市宏茂铸钢有限公司 | Automatic flaw detection device for forged piece |
-
2020
- 2020-05-20 CN CN202020848599.5U patent/CN212083327U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114047255A (en) * | 2022-01-06 | 2022-02-15 | 如皋市宏茂铸钢有限公司 | Automatic flaw detection device for forged piece |
| CN114047255B (en) * | 2022-01-06 | 2022-03-11 | 如皋市宏茂铸钢有限公司 | Automatic flaw detection device for forged piece |
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