CN212082589U

CN212082589U - Vibration monitoring device

Info

Publication number: CN212082589U
Application number: CN202021012023.1U
Authority: CN
Inventors: 潘龙渺; 陈兴国
Original assignee: Lianshui County Suhang Technology Co ltd
Current assignee: Lianshui County Suhang Technology Co ltd
Priority date: 2020-06-05
Filing date: 2020-06-05
Publication date: 2020-12-04
Anticipated expiration: 2030-06-05

Abstract

The utility model discloses a vibration monitoring device, including vibrating device, sensor, signal conversion module, the control unit and alarm device, vibrating device and sensor respectively with outside vibration steel sheet fixed connection, the output and the signal conversion module electric connection of sensor, the output of signal conversion module and the input electric connection of the control unit, alarm device's input and the output electric connection of the control unit. The utility model discloses sensor and the control unit, when vibrating device vibrates, the signal of vibration is sensed to the sensor, the sensor is changed into vibration signal into the signal of telecommunication, signal conversion to digital signal with the input in 32 bit analog-to-digital conversion module, digital signal after the conversion sends through the output of IO port, the control unit receives digital signal, through carrying out the comparison with inside normal vibration signal, whether the current vibration signal of analysis is reasonable to carry out on-line monitoring to vibrating motor's vibration condition.

Description

Vibration monitoring device

Technical Field

The utility model relates to a heavy copper equipment technical field specifically is an at vibration monitoring device.

Background

In the production process, the quality of the copper deposition is directly influenced by the quality of the copper deposition wire vibration motor, the traditional technology often uses a manual measurement mode for checking, although monitoring is carried out, the monitoring is not comprehensive enough, the problem of the vibration motor cannot be found timely, and the poor copper deposition is easily caused.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an at vibration monitoring device to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an at vibration monitoring device, includes vibrating device, sensor, signal conversion module, the control unit and alarm device, vibrating device and sensor respectively with outside vibration steel sheet fixed connection, the output and the signal conversion module electric connection of sensor, the output of signal conversion module and the input electric connection of the control unit, alarm device's input and the output electric connection of the control unit.

Preferably, the vibration device is a vibration motor, and the vibration motor can adopt an MVE500/1D type vibration motor.

Preferably, the sensor can adopt a vibration sensor with the model number BK 4384.

Preferably, the signal conversion module includes an I/O port and a 32-bit analog-to-digital conversion module, an output end of the sensor is electrically connected to an input end of the I/O port, and the 32-bit analog-to-digital conversion module (a/D) is electrically connected to the I/O port in a bidirectional manner.

Preferably, the control unit is a computer, and an input end of the control unit is electrically connected with an output end of the signal module.

Preferably, the alarm device comprises an alarm lamp and a buzzer, and the input end of the alarm device is electrically connected with the output end of the control unit.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses be provided with sensor and the control unit, when vibrating device vibrates, the signal of vibration is sensed to the sensor, the sensor converts vibration signal into the signal of telecommunication, convert the analog signal of input into the digital signal that the control unit can discern in 32 bit analog-to-digital conversion module, the digital signal after the conversion sends through the output of IO port, the transmission gives the control unit, the control unit receives digital signal, through with predetermine the normal vibration signal in the control unit inside carry out the comparison, whether the vibration signal of analysis is current reasonable, thereby carry out on-line monitoring to the vibration condition of vibrating motor;

2. the utility model discloses be provided with alarm device simultaneously, when the signal is not in reasonable within range, the control unit sends the cue signal this moment, and the warning device is given in the cue signal transmission, and warning light and bee calling organ in the alarm device start, remind operating personnel to handle, guarantee vibrating motor's normal work to guaranteed that production is stable, reduced the heavy copper of production board and badly appeared, improved production efficiency, had simple structure, convenient to use, excellent in use effect's advantage.

Drawings

Fig. 1 is a system block diagram of a vibration monitoring device according to the present invention;

FIG. 2 is a schematic diagram of the system connection of the vibration monitoring device according to the present invention;

fig. 3 is a schematic diagram of the connection of the vibration monitoring device of the present invention.

In the figure: 100. a vibrating device; 101. a sensor; 102. a signal conversion module; 10201. an I/O port; 10202. a 32-bit analog-to-digital conversion module; 103. a control unit; 104. an alarm device; 10401. an alarm light; 10402. a buzzer.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a vibration monitoring device comprises a vibration device 100, a sensor 101, a signal conversion module 102, a control unit 103 and an alarm device 104, wherein the vibration device 100 and the sensor 101 are respectively and fixedly connected with a vibration steel plate of an external copper deposition device, the output end of the sensor 101 is electrically connected with the signal conversion module 102, the output end of the signal conversion module 102 is electrically connected with the input end of the control unit 103, and the input end of the alarm device 104 is electrically connected with the output end of the control unit 103.

The vibration device 100 is a vibration motor, the vibration motor may be an MVE500/1D type vibration motor, and the sensor 101 may be a vibration sensor of a model BK4384 type.

The signal conversion module 102 includes an I/O port 10201 and a 32-bit analog-to-digital conversion module 10202, wherein an output terminal of the sensor 101 is electrically connected to an input terminal of the I/O port 10201, and 32 is a bidirectional electrical connection between the analog-to-digital conversion module 10202 and the I/O port 10201.

The control unit 103 is a computer, and an input end of the control unit 103 is electrically connected with an output end of the signal module.

The alarm device 104 includes an alarm lamp 10401 and a buzzer 10402, and an input terminal of the alarm device 104 is electrically connected to an output terminal of the control unit 103.

The working principle is as follows: when the novel vibration device is used, firstly, the vibration device 100 is installed on a copper deposition device, when the vibration device 100 vibrates, the sensor 101 senses a vibration signal, the sensor 101 converts the vibration signal into an electric signal, the electric signal is transmitted to the input end of the I/O port 10201 of the signal conversion module 102 through a lead, the electric signal enters the 32-bit analog-to-digital conversion module 10202 through the input end, the electric signal sent by the sensor 101 is an analog signal, the input analog signal is converted into a digital signal which can be identified by the control unit 103 in the 32-bit analog-to-digital conversion module 10202, the control unit 103 is convenient to receive and process, the converted digital signal is sent out through the output end of the I/O port 10201 and is transmitted to the control unit 103 connected with the signal processing module, the control unit is a computer, the control unit 103 receives the digital signal and displays the vibration signal information on a display screen of the, the operator can know the relevant vibration information in time, and at the same time, the operator can analyze whether the current vibration signal is reasonable or not by comparing with the normal vibration signal preset in the control unit 103, when the signal is not in a reasonable range, the abnormal vibration is described, at the moment, the control unit 103 sends out a prompt signal which is transmitted to the alarm device 104, the alarm lamp 10401 in the alarm device 104 is started to send out light prompt, the buzzer 10402 sends out sound to prompt the operator to process, through the description above, the operator can find out the problem of the vibration device 100 in time according to the prompt of the sound and light signal through the device, the vibration of the vibration motor is effectively controlled, if the vibration motor breaks down, the timely maintenance can be obtained, the normal work of the vibration motor is ensured, thereby the stable production is ensured, the occurrence of poor copper deposition of the production plate is reduced, and the production efficiency is improved, has the advantages of simple structure, convenient use and good use effect.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A vibration monitoring device, comprising a vibration device (100), a sensor (101), a signal conversion module (102), a control unit (103) and an alarm device (104), characterized in that: the vibrating device (100) and the sensor (101) are respectively fixedly connected with a vibrating steel plate of an external copper deposition device, the output end of the sensor (101) is electrically connected with the signal conversion module (102), the output end of the signal conversion module (102) is electrically connected with the input end of the control unit (103), and the input end of the alarm device (104) is electrically connected with the output end of the control unit (103).

2. A vibration monitoring device as claimed in claim 1, wherein: the vibration device (100) is a vibration motor, and the vibration motor can adopt an MVE500/1D type vibration motor.

3. A vibration monitoring device as claimed in claim 1, wherein: the sensor (101) can adopt a vibration sensor with a model BK 4384.

4. A vibration monitoring device as claimed in claim 1, wherein: the signal conversion module (102) comprises an I/O port (10201) and a 32-bit analog-to-digital conversion module (10202), the output end of the sensor (101) is electrically connected with the input end of the I/O port (10201), and the 32 is formed by bidirectionally electrically connecting the analog-to-digital conversion module (10202) and the I/O port (10201).

5. A vibration monitoring device as claimed in claim 1, wherein: the control unit (103) is a computer, and the input end of the control unit (103) is electrically connected with the output end of the signal module.

6. A vibration monitoring device as claimed in claim 1, wherein: the alarm device (104) comprises an alarm lamp (10401) and a buzzer (10402), and the input end of the alarm device (104) is electrically connected with the output end of the control unit (103).