CN212080831U - Centralized intelligent lubricating device of tire vulcanizer - Google Patents
Centralized intelligent lubricating device of tire vulcanizer Download PDFInfo
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- CN212080831U CN212080831U CN202020286121.8U CN202020286121U CN212080831U CN 212080831 U CN212080831 U CN 212080831U CN 202020286121 U CN202020286121 U CN 202020286121U CN 212080831 U CN212080831 U CN 212080831U
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Abstract
The utility model relates to a tire vulcanizer concentrates intelligent lubricating arrangement belongs to the centralized lubrication installation field. Lubrication during tire curing plays an important role in the routine maintenance of equipment. However, the existing lubricating equipment of the vulcanizing machine lacks centralized and intelligent lubricating management, has high lubricating failure rate and lacks early warning capability. In order to solve the problems, the utility model provides a centralized intelligent lubricating device of a tire vulcanizer, an oil bin oil pump of the device is arranged at the outlet end of a storage oil bin, an oil feed pump is arranged at the inlet end of an oil feed tank, and an oil feed port is arranged at the outlet end of the oil feed tank; liquid level monitoring devices are arranged in the oil storage bin and the oil feeding oil tank; the intelligent control device is connected with the liquid level monitoring device; the intelligent control device is simultaneously connected with the oil bin oil pump, the oil feeding pump and the oil feeding port so as to realize the opening and closing of the oil bin oil pump, the oil feeding pump and the oil feeding port. When the device is applied to centralized lubrication on a tire vulcanizer production line, automatic lubrication management can be realized, and manual guard is reduced.
Description
Technical Field
The utility model relates to a concentrate lubricating arrangement, especially a tire vulcanizer concentrates intelligent lubricating arrangement.
Background
The vulcanization of the tire is an integral part of the tire manufacture, and the lubricant plays an important role in the routine maintenance of the equipment.
The traditional tire vulcanizing machine is lubricated by a single machine, namely, each vulcanizing machine is provided with a lubricating oil tank, and oil is manually added when the oil in the oil tank is used up. In the lubricating mode, workers are required to be equipped on each unit, and the using condition of lubricating oil is monitored at any time for adding and replenishing. In part of hydraulic vulcanizing machines, even no automatic lubricating device is arranged, the lubricant is added by pure manual operation, and no alarm information is provided. The current situation of the industry causes the dependence of the lubrication step on manual monitoring in the operation of the vulcanizing machine to be extremely large, the manual operation is required to be equipped all the year around, the management cost is high, the labor cost is high, the reliability is not high, the production efficiency is low, and the automation degree is low.
SUMMERY OF THE UTILITY MODEL
Lack the lubricated management of concentrating, intellectuality for the lubricated equipment who solves tire production line vulcanizer, lubricated fault rate is high, and early warning ability lacks, and the management is loose to lead to the lubricated step administrative cost of tire vulcanizer high, the poor technical problem of effect, the utility model provides a tire vulcanizer concentrates intelligent lubricating arrangement.
The utility model discloses a following technical scheme solves above-mentioned problem:
the centralized intelligent lubricating device of the tire vulcanizer comprises a lubricating oil storage oil bin, an oil bin oil pump, an oil feeding oil tank, an oil feeding pump, an oil feeding port, an intelligent control device and a liquid level monitoring device; the oil bin oil pump is arranged at the outlet end of the oil storage bin and is connected with the oil feed pump through a pipeline, the oil feed pump is arranged at the inlet end of the oil feed oil tank, and the oil feed port is arranged at the outlet end of the oil feed oil tank; liquid level monitoring devices are arranged in the oil storage bin and the oil feeding oil tank; the signal input end of the intelligent control device is connected with the signal output end of the liquid level monitoring device; and the signal output end of the intelligent control device is connected with the oil bin oil pump, the oil feed pump and the oil feed port so as to realize the opening or closing of the oil bin oil pump, the oil feed pump and the oil feed port.
Furthermore, the signal output end of the intelligent control device is also connected with an alarm system.
Furthermore, the oil feeding oil tank, the oil feeding pump and the oil feeding port form a set of oil feeding units, one oil storage bin can be provided with one or more oil feeding units, and the oil feeding units are arranged in parallel.
Further, the oil bin oil pump is an electric oil pump.
Further, the oil feed pump is a pneumatic oil pump.
Furthermore, the oil sump oil pump and the oil feed pump are also provided with flow sensors, the signal output ends of the flow sensors are connected with the signal input end of the intelligent control device, and the intelligent control device can calculate through flow and reserve, judge leakage and faults of the system and give prompts and early warning.
After the technical scheme is used, the following beneficial effects can be realized:
the lubricating of the vulcanizing machine basically needs no special duty personnel, and the lubricating oil is added to the oil storage bin regularly through dosage estimation. The lubricating efficiency of the vulcanizing unit is greatly improved, the labor investment is reduced, the cost is reduced, and the lubricating reliability is improved.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings of the present embodiment will be briefly described below. The drawings are intended to depict only some embodiments of the invention, and not all embodiments of the invention are limited thereto.
FIG. 1 is a schematic view of a centralized intelligent lubricating device of a tire vulcanizer of the present invention;
FIG. 2 the utility model provides a lubricated production line schematic diagram of intelligence is concentrated to tire vulcanizer.
Detailed Description
In order to make the technical solution of the present invention's purpose, technical solution and advantages clearer, the following description will be combined with the drawings of the specific embodiments of the present invention, to carry out clear and complete description on the technical solution of the embodiments of the present invention. Like reference symbols in the various drawings indicate like elements. It should be noted that the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive work based on the described embodiments of the present invention, belong to the protection scope of the present invention.
Example 1
As shown in FIG. 2, this embodiment will the utility model discloses intelligent lubricating arrangement is concentrated to tire vulcanizer uses on one set of production line that has 11 vulcanizer. An oil feeding oil tank and an oil feeding pump form a set of oil feeding units, each vulcanizer is provided with 2 sets of oil feeding units, and all the units are arranged in parallel. The two sets of oil feeding units are combined to reduce the adding time of lubricating oil and improve the efficiency, one set of oil feeding units can be used for standby, and lubrication is not affected when one set of oil feeding units fails. The setting method can be seen in the attached figure 1 of the specification.
The centralized intelligent lubricating device of the tire vulcanizer is provided with an oil storage bin 1 with the capacity of 100L for storing lubricating oil. Store the inside electron liquid level 6 that is equipped with of oil sump, this level gauge signal output part stores the oil sump signal input part with intelligent control device and links to each other, and intelligent control device corresponds the signal output part who stores the oil sump level gauge and stores oil sump alarm system, oil sump oil pump and open and stop the system and link to each other. The electronic liquid level meter collects and stores liquid level information in the oil bin and converts the liquid level information into signals to be output to the intelligent control device. When the liquid level is lower than the set value, the intelligent control device starts the oil storage bin alarm system and shuts down the oil bin oil pump. A flow sensor is arranged in the oil pump of the oil bin, and the signal output end of the flow sensor is connected with the signal input end of the oil bin of the intelligent control device. Simultaneously, the oil sump oil pump flow, the liquid level will also regard as log content storage in intelligent control device when opening and stop, can supply to read, makes things convenient for the engineer to overhaul the dimension and protects.
The oil bin oil pump is an electric oil filling pump and is used for pumping lubricating oil to an oil pipeline and transmitting the lubricating oil to each oil feeding tank. Preferably, the electric gasoline pump is selected from the model of 40Mpa, 365mL/min of rated flow and 1.5kW/380V of power.
The centralized intelligent lubricating device of the tire vulcanizer is also provided with 22 oil supply tanks with the capacity of 2.2L or 3L, each oil supply tank is provided with an electronic liquid level meter and a pneumatic oil pump as oil supply pumps, and the type of the oil supply pump is preferably a pneumatic oil pump with the input pressure of 0.5-0.7Mpa, the output pressure of 12.5-12.7Mpa and the rated flow of 33 mL/min. And each oil supply tank is provided with an oil supply port with an electric control valve at a corresponding position of the tire vulcanizer. The signal output end of an electronic liquid level meter in the oil feeding tank is connected with the signal input end of an oil feeding unit of the intelligent control device, when the liquid level of the oil feeding tank is lower than a set value, the intelligent control device sends a signal to close the oil feeding port valve, start an oil bin oil pump and an oil feeding pump corresponding to the oil feeding unit, after lubricating oil in the oil feeding tank reaches the set liquid level, send a signal again to close the oil bin oil pump and the oil feeding pump corresponding to the oil feeding unit, and open the oil feeding port valve to perform normal lubricant addition. The oil supply pump is internally provided with a flow sensor, and the signal output end of the flow sensor is connected with the signal input end of an oil supply unit of the intelligent control device. The liquid level of the oil feeding tank, the flow of the oil feeding pump and start-stop data are recorded in the intelligent control device in a data log mode and can be read, so that an engineer can conveniently overhaul and maintain the intelligent control device.
The oil bin oil pump is connected with the oil supply tank through an oil pipeline. When a plurality of oil supply tanks are lower than a preset minimum value, oil is supplied from near to far in sequence according to the distance from the main oil pump.
The controller of the device has a data logging storage function for data such as the stored oil bin, the oil pump flow of the oil bin, the starting frequency of the oil pump, the oil pump flow and the like, and can generate a monthly report, and workers can realize manual monitoring of the whole system by calling and gathering the data. The intelligent control device can also judge the leakage and the fault of the system through the flow and the reserve volume and give a prompt and an early warning. When the actual flow rate is larger than the theoretical flow rate and greatly differs, a leak may occur, and when the actual flow rate is smaller than the theoretical flow rate and greatly differs, a malfunction such as a blockage may occur. When the system detects leakage or failure, an alarm signal is released to prompt manual maintenance.
Claims (6)
1. Intelligent lubricating arrangement is concentrated to tire vulcanizer, its characterized in that: the device comprises a lubricating oil storage oil bin (1), an oil bin oil pump (2), an oil feeding oil tank (3), an oil feeding pump (4), an oil feeding port (5), an intelligent control device and a liquid level monitoring device (6); the oil bin oil pump is arranged at the outlet end of the oil storage bin and is connected with the oil feed pump through a pipeline, the oil feed pump (4) is arranged at the inlet end of the oil feed oil tank (3), and the oil feed port (5) is arranged at the outlet end of the oil feed oil tank (3); liquid level monitoring devices are arranged in the oil storage bin and the oil feeding oil tank; the signal input end of the intelligent control device is connected with the signal output end of the liquid level monitoring device; and the signal output end of the intelligent control device is connected with the oil bin oil pump, the oil feed pump and the oil feed port so as to realize the opening or closing of the oil bin oil pump, the oil feed pump and the oil feed port.
2. The centralized intelligent lubrication device according to claim 1, wherein: and the signal output end of the intelligent control device is also connected with an alarm system.
3. The centralized intelligent lubrication device according to claim 1, wherein: the oil feeding oil tank (3), the oil feeding pump (4) and the oil feeding port (5) form an oil feeding unit, one oil storage bin can be provided with one or more oil feeding units, and the oil feeding units are arranged in parallel.
4. The centralized intelligent lubrication device according to claim 1, wherein: the oil bin oil pump is an electric oil pump.
5. The centralized intelligent lubrication device according to claim 1, wherein: the oil feed pump is a pneumatic oil pump.
6. The centralized intelligent lubrication device according to claim 1, wherein: the oil sump oil pump and the oil feed pump are also provided with flow sensors, the signal output ends of the flow sensors are connected with the signal input end of the intelligent control device, and the intelligent control device can calculate through flow and reserve volume, judge leakage and faults of the system and give prompts and early warning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020286121.8U CN212080831U (en) | 2020-03-10 | 2020-03-10 | Centralized intelligent lubricating device of tire vulcanizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020286121.8U CN212080831U (en) | 2020-03-10 | 2020-03-10 | Centralized intelligent lubricating device of tire vulcanizer |
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| Publication Number | Publication Date |
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| CN212080831U true CN212080831U (en) | 2020-12-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020286121.8U Active CN212080831U (en) | 2020-03-10 | 2020-03-10 | Centralized intelligent lubricating device of tire vulcanizer |
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| Country | Link |
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| CN (1) | CN212080831U (en) |
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2020
- 2020-03-10 CN CN202020286121.8U patent/CN212080831U/en active Active
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