CN212070641U - Dedicated laser cutting machine of processing band saw blade - Google Patents
Dedicated laser cutting machine of processing band saw blade Download PDFInfo
- Publication number
- CN212070641U CN212070641U CN202020669097.6U CN202020669097U CN212070641U CN 212070641 U CN212070641 U CN 212070641U CN 202020669097 U CN202020669097 U CN 202020669097U CN 212070641 U CN212070641 U CN 212070641U
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- laser cutting
- chucking
- band saw
- cutting machine
- backplate
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- 238000003698 laser cutting Methods 0.000 title claims abstract description 55
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 230000033001 locomotion Effects 0.000 claims abstract description 19
- 238000003754 machining Methods 0.000 claims abstract description 15
- 230000007723 transport mechanism Effects 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000003672 processing method Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 description 22
- 238000000034 method Methods 0.000 description 8
- 208000037805 labour Diseases 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910052755 nonmetal Inorganic materials 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- QFXZANXYUCUTQH-UHFFFAOYSA-N ethynol Chemical group OC#C QFXZANXYUCUTQH-UHFFFAOYSA-N 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Abstract
The utility model relates to a dedicated laser cutting machine of processing band saw blade, including workstation and the organism of setting on the workstation, the organism includes the lathe motion subassembly and can dismantle the laser cutting head of being connected with the lathe motion subassembly, laser cutting head and the controller control on the lathe motion subassembly passes through the organism, still be equipped with chucking mechanism on the workstation, chucking mechanism is located the below of laser cutting head, chucking mechanism includes the bottom plate, set up preceding baffle and the backplate at the bottom plate upper surface, be located chucking board between preceding baffle and the backplate and set up the transport mechanism who is used for the conveyer belt saw blade between preceding baffle and backplate. The utility model discloses replaced original laggard punch press processing method, not needing to open the grinding apparatus, had reduction in manufacturing cost, easy operation, machining efficiency is high, saves beneficial effect such as labour.
Description
Technical Field
The utility model relates to a laser cutting machine especially relates to a dedicated laser cutting machine of processing band saw blade, belongs to laser cutting machine technical field.
Background
Band saw blades are constructed of a tough, sharp-toothed blade tensioned into a frame for cutting metal, other shaped materials, and the like. The traditional mode of processing the band saw blade in the prior art adopts the mode of a punch press, but the mode of the punch press needs to open a grinding tool for each band saw blade with different specifications, the modification and proofing of the band saw blade are troublesome, and the maintenance cost of the grinding tool in the later period is also very high, so that a laser cutting machine specially used for processing the band saw blade is needed.
Laser cutting is to irradiate a workpiece with a focused high-power-density laser beam to quickly melt, vaporize and ablate the irradiated material or reach a burning point, and simultaneously blow off the molten material by means of a high-speed airflow coaxial with the beam, thereby realizing the cutting of the workpiece. Compared with other thermal cutting methods, the laser cutting method has the general characteristics of high cutting speed and high quality, and has the following advantages: (1) the cutting quality is good, and the laser cutting can obtain better cutting quality due to small laser spots, high energy density and high cutting speed; (2) the cutting efficiency is high, because of the transmission characteristic of laser, the laser cutting machine is generally provided with a plurality of numerical control working tables, the whole cutting process can realize numerical control completely, and during operation, the cutting machine can be suitable for cutting parts with different shapes only by changing numerical control programs, not only can carry out two-dimensional cutting, but also can realize three-dimensional cutting; (3) the cutting speed is high, the low-carbon steel plate with the thickness of 2mm is cut by using the laser with the power of 1200W, the cutting speed can reach 600cm/min, and the cutting speed can reach 1200cm/min when the polypropylene resin plate with the thickness of 5mm is cut; (4) non-contact cutting, the cutting torch is not contacted with the work piece during laser cutting, there is no abrasion of the tool, process the part of different shape, does not need to change "the cutter", only need to change the output parameter of the laser, the laser cutting process noise is low, the vibration is small, pollution-free; (5) the cutting materials are of various types, and compared with oxyacetylene cutting and plasma cutting, the laser cutting materials are of various types, including metal, nonmetal, metal-based and nonmetal-based composite materials, leather, wood, fibers and the like.
SUMMERY OF THE UTILITY MODEL
The utility model discloses mainly open the problem that the grinding apparatus is complicated, the grinding apparatus maintenance cost is high, machining efficiency is low when processing the band saw blade to prior art, provide a processing band saw blade dedicated laser cutting machine, this laser cutting machine has replaced original laggard punch press processing mode, need not open the grinding apparatus, has reduced manufacturing cost, easy operation, and machining efficiency is high, has saved the labour.
The purpose of the utility model is mainly realized by the following scheme:
a special laser cutting machine for processing band saw blades comprises a workbench and a machine body arranged on the workbench, wherein the machine body comprises a machine tool movement assembly and a laser cutting head detachably connected with the machine tool movement assembly, the laser cutting head and the machine tool movement assembly are controlled by a controller on the machine body, a clamping mechanism is further arranged on the workbench and is positioned below the laser cutting head, and the clamping mechanism comprises a bottom plate, a front baffle and a rear baffle which are arranged on the upper surface of the bottom plate, a clamping plate positioned between the front baffle and the rear baffle and a conveying mechanism arranged between the front baffle and the rear baffle and used for conveying band saw blades; the band saw blade is placed in the chucking mechanism, transmits through transport mechanism to machine through the laser cutting head and take shape, replaced original laggard punch press processing method, do not need to open the grinding apparatus, reduced manufacturing cost, through controller control laser cutting head and lathe motion subassembly moreover, easy operation, machining efficiency is high, has saved a large amount of labours.
As preferred, the left and right sides symmetry of chucking board is provided with two chucking adjustment grooves, two all be equipped with first chucking piece and second chucking piece in the chucking adjustment groove, first chucking piece is close to the backplate and fixes the tip at the chucking adjustment groove, second chucking piece sliding connection is in the chucking adjustment groove, and first chucking piece and second chucking piece are used for pressing from both sides tight band saw blade, not only can be applicable to the band saw blade of different width, can avoid the band saw blade to appear the problem of offset in transmission process moreover.
Preferably, the second clamping block moves back and forth in the clamping adjusting groove through the adjusting rod, one end of the adjusting rod extends into the clamping adjusting groove, the other end of the adjusting rod penetrates through the front baffle and is connected with the rotating disk, external threads are arranged on the surface of the adjusting rod, internal threads are arranged at the joint of the front baffle and the adjusting rod, the adjusting rod is in threaded connection with the front baffle, the position of the second clamping block is adjusted through the adjusting rod, and the clamping device is simple to operate and high in practicability.
As preferred, be equipped with the cavity in the workstation, the middle part of chucking board is equipped with the collection hole, it has the blanking mouth to open on the bottom plate, collection hole and blanking mouth with the cavity intercommunication, be equipped with the blanking plate in the cavity, the blanking mouth department of the upper end conflict on the bottom plate of blanking plate, the waste material that cuts down through the laser cutting head passes through collection hole and blanking mouth landing to the blanking plate to collect the recovery, practiced thrift the resource, reduce manufacturing cost.
Preferably, transport mechanism includes two sets of pairs of rollers, and is two sets of the pair of rollers is installed respectively in the left and right sides of chucking board, and every group pair of rollers all includes row's roller and lower roller down, it rotates to be connected in the shaft hole of baffle and backplate in the front to go up to arrange the roller, arrange the roller down and rotate to be connected in the adjusting hole of baffle and backplate in the front, and lower roller can reciprocate in the adjusting hole, and the band saw blade is arranged the roller and is transmitted between the roller down at last row, and lower roller can reciprocate in the adjusting hole, can adapt to the band saw blade of different thickness.
Preferably, the roll shafts at the two ends of the lower row of rollers are supported by the supporting seats, the supporting seats are positioned on the inner sides of the front baffle and the rear baffle, the supporting seats are designed elastically, the lower row of rollers can be abutted to the upper row of rollers, and the phenomenon that a band saw blade slips in the transmission process is avoided.
Preferably, the upper row roller on the left side is connected with a driving motor, the driving motor drives the upper row roller on the left side to rotate anticlockwise, and the driving motor is arranged in the machine body and is controlled by a controller.
Preferably, arc-shaped support frames are installed on the left side and the right side of the workbench, guide rollers are installed inside the arc-shaped support frames, and guide wheels are further arranged on the arc-shaped support frames.
Preferably, the upper surfaces of the workbench, the arc-shaped support frame and the clamping plate are positioned on the same horizontal line.
Therefore, the utility model discloses possess following advantage:
(1) the clamping mechanism of the utility model is provided with the first clamping block and the second clamping block, which can be suitable for band saw blades with different widths and avoid the problem of position deviation of the band saw blades in the transmission process;
(2) the second clamping block of the utility model is adjusted by the adjusting rod, and the adjusting rod is moved by the rotating disk, so that the operation is simple and the practicability is strong;
(3) the waste materials produced by the utility model slide to the blanking plate through the collecting holes and the blanking port, and then are collected and recovered, thereby saving resources and reducing manufacturing cost;
(4) the lower discharging roller of the conveying mechanism of the utility model can move up and down, and the lower discharging roller is butted with the upper discharging roller through the supporting seat, so that the conveying mechanism can adapt to band saw blades with different thicknesses, and the phenomenon of skidding of the band saw blades in the conveying process is avoided;
(5) the utility model discloses a laser cutting replaces the original backward method of punch press processing band saw blade, need not open the grinding apparatus, has reduced manufacturing cost, easy operation, and machining efficiency is high, has saved the labour.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a front view of the present invention;
fig. 3 is a left side view of the present invention;
FIG. 4 is a top view of the table and clamping mechanism of the present invention;
fig. 5 is a schematic structural view of the clamping mechanism of the present invention;
fig. 6 is a left side view of the clamping mechanism of the present invention;
fig. 7 is a top view of the clamping mechanism of the present invention;
fig. 8 is a schematic structural diagram of the machine tool motion assembly of the present invention.
Illustration of the drawings: 1-a workbench, 2-a machine body, 3-a machine tool motion assembly, 4-a laser cutting head, 5-a controller, 6-a clamping mechanism, 7-a bottom plate, 8-a front baffle, 9-a rear baffle, 10-a clamping plate, 11-a band saw blade, 12-a conveying mechanism, 13-a clamping adjusting groove, 14-a first clamping block, 15-a second clamping block, 16-an adjusting rod, 17-a rotating disk, 18-a cavity, 19-a collecting hole, 20-a blanking port, 21-a blanking plate, 22-a pair of rollers, 23-an upper roller, 24-a lower roller, 25-an axle hole, 26-an adjusting hole, 27-a roller shaft, 28-a supporting seat, 29-a driving motor, 30-an arc-shaped supporting frame, 31-a guiding roller, 32-guide wheel, 33-transverse sliding mechanism, 34-longitudinal sliding mechanism and 35-vertical sliding mechanism.
Detailed Description
The technical solution of the present invention is further specifically described below by way of examples and with reference to the accompanying drawings.
Example 1
As shown in fig. 1, 2, the utility model provides a technical scheme, a dedicated laser cutting machine of processing band saw blade, by workstation 1, the setting is organism 2 on workstation 1, chucking mechanism 6 and transport mechanism 12 are constituteed, organism 2 comprises lathe motion subassembly 3 and the laser cutting head 4 of dismantling the connection with lathe motion subassembly 3, laser cutting head 4 and lathe motion subassembly 3 pass through controller 5 control on organism 2, be equipped with chucking mechanism 6 on the workstation 1, chucking mechanism 6 is located the below of laser cutting head 4, chucking mechanism 6 includes bottom plate 7, set up preceding baffle 8 and backplate 9 at bottom plate 7 upper surface, be located chucking plate 10 between preceding baffle 8 and the backplate 9 and set up transport mechanism 12 that is used for conveyer belt saw blade 11 between preceding baffle 8 and backplate 9. The utility model discloses a laser cutting machine has replaced the method of original laggard punch press processing band saw blade, need not open the grinding apparatus, has reduced manufacturing cost, easy operation, and machining efficiency is high, has saved the labour.
Example 2
As shown in fig. 1 and 2, a laser cutting machine for processing a band saw blade is composed of a worktable 1, a machine body 2 arranged on the worktable 1, a clamping mechanism 6 and a conveying mechanism 12 arranged in the clamping mechanism 6.
The machine body 2 consists of a machine tool moving component 3 and a laser cutting head 4 detachably connected with the machine tool moving component 3, the laser cutting head 4 and the machine tool moving component 3 are controlled by a controller 5 on the machine body 2, a clamping mechanism 6 is arranged on the workbench 1, the clamping mechanism 6 is positioned below the laser cutting head 4, as shown in figure 5, the clamping mechanism 6 consists of a bottom plate 7, a front baffle plate 8 and a rear baffle plate 9 which are arranged on the upper surface of the bottom plate 7, a clamping plate 10 which is positioned between the front baffle plate 8 and the rear baffle plate 9 and a conveying mechanism 12 which is arranged between the front baffle plate 8 and the rear baffle plate 9 and is used for conveying a saw blade 11, and the bottom plate 7 and the rear baffle plate 9 are; the left and right sides symmetry of chucking board 10 is provided with two vertical chucking adjustment tank 13, all be equipped with cylindric first chucking piece 14 and second chucking piece 15 in two chucking adjustment tank 13, first chucking piece 14 is close to backplate 9 and fixes the tip at chucking adjustment tank 13, second chucking piece 15 sliding connection is in chucking adjustment tank 13, second chucking piece 15 is through adjusting pole 16 back-and-forth movement in chucking adjustment tank 13, adjust pole 16 one end and stretch into chucking adjustment tank 13, the other end passes preceding baffle 8 and is connected with carousel 17, the surface of adjusting pole 16 is equipped with the external screw thread, be equipped with the internal thread with the junction of adjusting pole 16 on the preceding baffle 8, adjust pole 16 and preceding baffle 8 threaded connection, in order to guarantee to observe the cutting condition of band saw strip 11, the upper and lower both sides of preceding baffle 8 are equipped with the breach.
As shown in fig. 7, a collecting hole 19 is formed in the middle of the clamping plate 10, a cavity 18 is formed in the workbench 1, a blanking port 20 is formed in the bottom plate 7, the collecting hole 19 and the blanking port 20 are communicated with the cavity 18, a blanking plate 21 is arranged in the cavity 18, and the upper end of the blanking plate 21 abuts against the blanking port 20 on the bottom plate 7; as shown in fig. 4, the arc support frames 30 are installed on the left side and the right side of the workbench 1, a plurality of groups of guide rollers 31 are installed inside the arc support frames 30, guide wheels 32 are further arranged on the front side and the rear side of the arc support frames 30, and the upper surfaces of the workbench 1, the arc support frames 30 and the clamping plate 10 are located on the same horizontal line.
As shown in fig. 6, the conveying mechanism 12 includes two sets of paired rollers 22, the two sets of paired rollers 22 are respectively installed on the left and right sides of the clamping plate 10, each set of paired rollers 22 includes an upper row roller 23 and a lower row roller 24, the upper row roller 23 is rotatably connected in the shaft holes 25 of the front baffle 8 and the rear baffle 9, the lower row roller 24 is rotatably connected in the adjusting holes 26 of the front baffle 8 and the rear baffle 9, and the lower row roller 24 can move up and down in the adjusting holes 26, the roller shafts 27 at the two ends of the lower row roller 24 are supported by the supporting seats 28, the supporting seats 28 are located on the inner sides of the front baffle 8 and the rear baffle 9, the supporting rods on the supporting seats 28 are elastic rods, and the lower row rollers can push; as shown in fig. 3, the upper roller 23 on the left side is connected to a driving motor 29, the driving motor 29 drives the upper roller 23 on the left side to rotate counterclockwise, and the driving motor 29 is disposed in the machine body 2 and controlled by the controller 5.
The utility model discloses well lathe motion subassembly 3 and laser cutting head 4 are prior art, as shown in fig. 8, lathe motion subassembly 3 includes vertical slip subassembly 34, and sliding connection has horizontal slip subassembly 33 on vertical slip subassembly 34, and sliding connection has vertical slip subassembly 35 on horizontal slip subassembly 33, and laser cutting head 4 can be dismantled and fix on vertical slip subassembly 35, and controller 5 controls lathe motion subassembly 3, laser cutting head 4 and driving motor 29 work. The utility model discloses a dedicated laser cutting machine of processing band saw blade adopts laser cutting's mode to replace the original method of laggard punch press processing band saw blade, has improved work efficiency, need not open the grinding apparatus in the course of working, has reduced manufacturing cost and grinding apparatus maintenance cost, and easy operation has saved a large amount of labours moreover, and the practicality is strong.
It should be understood that this example is for illustrative purposes only and is not intended to limit the scope of the present invention. Furthermore, it should be understood that various changes and modifications of the present invention may be made by those skilled in the art after reading the teachings of the present invention, and these equivalents also fall within the scope of the appended claims.
Claims (10)
1. The utility model provides a dedicated laser cutting machine of processing band saw blade, is in including workstation (1) and setting organism (2) on workstation (1), organism (2) including lathe motion subassembly (3) and with lathe motion subassembly (3) can dismantle laser cutting head (4) of connection, controller (5) control, its characterized in that on organism (2) are passed through in laser cutting head (4) and lathe motion subassembly (3): still be equipped with chucking mechanism (6) on workstation (1), chucking mechanism (6) are located the below of laser cutting head (4), chucking mechanism (6) include bottom plate (7), set up preceding baffle (8) and backplate (9) at bottom plate (7) upper surface, are located chucking plate (10) between preceding baffle (8) and backplate (9) and setting are used for carrying transport mechanism (12) of band saw blade (11) between preceding baffle (8) and backplate (9).
2. The laser cutting machine for machining band saw blades according to claim 1, wherein: the left and right sides symmetry of chucking board (10) is provided with two chucking adjustment tank (13), two all be equipped with first chucking piece (14) and second chucking piece (15) in chucking adjustment tank (13), first chucking piece (14) are close to backplate (9) and fix the tip at chucking adjustment tank (13), second chucking piece (15) sliding connection is in chucking adjustment tank (13).
3. The laser cutting machine for machining band saw blades according to claim 2, wherein: the second clamping block (15) moves back and forth in the clamping adjusting groove (13) through an adjusting rod (16), one end of the adjusting rod (16) stretches into the clamping adjusting groove (13), the other end of the adjusting rod penetrates through the front baffle (8) and is connected with a rotating disc (17), external threads are arranged on the surface of the adjusting rod (16), internal threads are arranged at the joint of the front baffle (8) and the adjusting rod (16), and the adjusting rod (16) is in threaded connection with the front baffle (8).
4. The laser cutting machine for machining band saw blades according to claim 2, wherein: be equipped with cavity (18) in workstation (1), the middle part of chucking board (10) is equipped with collecting hole (19), it has blanking mouth (20) to open on bottom plate (7), collecting hole (19) and blanking mouth (20) with cavity (18) intercommunication.
5. The laser cutting machine for machining band saw blades according to claim 4, wherein: a blanking plate (21) is arranged in the cavity (18), and the upper end of the blanking plate (21) is abutted against a blanking port (20) on the bottom plate (7).
6. The laser cutting machine for machining band saw blades according to claim 1, wherein: conveying mechanism (12) include two sets of pair rollers (22), and two sets of pair rollers (22) are installed respectively in the left and right sides of chucking board (10), and every group pair roller (22) all includes upper row roller (23) and lower row roller (24), upper row roller (23) rotate to be connected in shaft hole (25) of preceding baffle (8) and backplate (9), lower row roller (24) rotate to be connected in regulation hole (26) of preceding baffle (8) and backplate (9), and lower row roller (24) can reciprocate in regulation hole (26).
7. The laser cutting machine for machining band saw blades according to claim 6, wherein: roll shafts (27) at two ends of the lower row of rollers (24) are supported through supporting seats (28), and the supporting seats (28) are located on the inner sides of the front baffle (8) and the rear baffle (9).
8. The laser cutting machine for machining band saw blades according to claim 7, wherein: be located the left go up to arrange roller (23) and be connected with driving motor (29), driving motor (29) drive is located left go up to arrange roller (23) anticlockwise rotation, driving motor (29) set up in organism (2) and through controller (5) control.
9. The laser cutting machine for machining band saw blades according to claim 1, wherein: arc support frame (30) are installed to the left and right sides of workstation (1), the internally mounted of arc support frame (30) has guide roller (31), still is provided with leading wheel (32) on arc support frame (30).
10. The laser cutting machine for machining band saw blades according to claim 9, wherein: the upper surfaces of the workbench (1), the arc-shaped supporting frame (30) and the clamping plate (10) are positioned on the same horizontal line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020669097.6U CN212070641U (en) | 2020-04-27 | 2020-04-27 | Dedicated laser cutting machine of processing band saw blade |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020669097.6U CN212070641U (en) | 2020-04-27 | 2020-04-27 | Dedicated laser cutting machine of processing band saw blade |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212070641U true CN212070641U (en) | 2020-12-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020669097.6U Expired - Fee Related CN212070641U (en) | 2020-04-27 | 2020-04-27 | Dedicated laser cutting machine of processing band saw blade |
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| Country | Link |
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| CN (1) | CN212070641U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113996946A (en) * | 2021-11-12 | 2022-02-01 | 武汉莱尔特激光科技有限公司 | Online laser cutting machine of saw blade |
-
2020
- 2020-04-27 CN CN202020669097.6U patent/CN212070641U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113996946A (en) * | 2021-11-12 | 2022-02-01 | 武汉莱尔特激光科技有限公司 | Online laser cutting machine of saw blade |
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Granted publication date: 20201204 |