CN212068724U - Stirrer for chemical reaction - Google Patents
Stirrer for chemical reaction Download PDFInfo
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- CN212068724U CN212068724U CN202020149890.3U CN202020149890U CN212068724U CN 212068724 U CN212068724 U CN 212068724U CN 202020149890 U CN202020149890 U CN 202020149890U CN 212068724 U CN212068724 U CN 212068724U
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Abstract
本实用新型公开了一种用于化工反应的搅拌器,包括底板和搅拌单元;底板:所述底板上表面的右侧设有固定板,且固定板为L型;所述搅拌单元包括轴承座、搅拌板、搅拌桶、齿条、齿轮和电机,所述轴承座的外圈与底板上表面的中部固定连接,轴承座的内圈与搅拌桶的下表面固定连接,所述搅拌桶的内部为中空,且搅拌桶的内部等角度设有三个搅拌板,且三个搅拌板的侧面均设有通槽,所述齿条为环形,且齿条设在搅拌桶下端的侧面,所述电机设在固定板上端的下表面,所述电机的输出轴与齿轮上表面的中部固定连接,本用于化工反应的搅拌器,可通过搅拌桶转动对内部反应物进行搅拌,避免搅拌时搅拌杆与轴承发生磨损,增加生成物的纯度。
The utility model discloses a stirrer for chemical reaction, comprising a bottom plate and a stirring unit; the bottom plate: a fixed plate is arranged on the right side of the upper surface of the bottom plate, and the fixed plate is L-shaped; the stirring unit comprises a bearing seat , stirring plate, stirring barrel, rack, gear and motor, the outer ring of the bearing seat is fixedly connected with the middle of the upper surface of the bottom plate, the inner ring of the bearing seat is fixedly connected with the lower surface of the stirring barrel, and the inner ring of the stirring barrel is fixedly connected. It is hollow, and the inside of the mixing barrel is provided with three stirring plates at equal angles, and the sides of the three stirring plates are all provided with through grooves. The rack is annular, and the rack is arranged on the side of the lower end of the mixing barrel. Set on the lower surface of the upper end of the fixed plate, the output shaft of the motor is fixedly connected to the middle of the upper surface of the gear, the stirrer used for chemical reactions can stir the internal reactants by rotating the stirring barrel, avoiding the stirring rod during stirring. Wear with bearings and increase the purity of the product.
Description
技术领域technical field
本实用新型涉及搅拌设备技术领域,具体为一种用于化工反应的搅拌器。The utility model relates to the technical field of stirring equipment, in particular to a stirrer used for chemical reaction.
背景技术Background technique
搅拌器使液体、气体介质强迫对流并均匀混合的器件,搅拌器的类型、尺寸及转速,对搅拌功率在总体流动和湍流脉动之间的分配都有影响,一般说来,涡轮式搅拌器的功率分配对湍流脉动有利,而旋桨式搅拌器对总体流动有利,对于同一类型的搅拌器来说,在功率消耗相同的条件下,大直径、低转速的搅拌器,功率主要消耗于总体流动,有利于宏观混合,在进行化工反应时,为了增加化学反应的速度大多在搅拌器中进行搅拌反应,但是现有的搅拌器使通过电机带动搅拌杆转动,使搅拌杆在搅拌桶内部对反应物进行搅拌,但是这种搅拌器在搅拌时搅拌杆与搅拌桶上的轴承会发生磨损,会使反应物中参入磨损产生的杂质,影响生成物的纯度。The agitator is a device for forced convection and uniform mixing of liquid and gas media. The type, size and rotation speed of the agitator have an impact on the distribution of the stirring power between the overall flow and turbulent pulsation. Power distribution is good for turbulent pulsation, while propeller agitators are good for bulk flow. For the same type of agitator, under the same power consumption conditions, a large diameter, low-speed agitator, power is mainly consumed in bulk flow , which is beneficial to macroscopic mixing. When chemical reactions are carried out, in order to increase the speed of chemical reactions, stirring reactions are mostly carried out in agitators, but the existing agitators drive the stirring rod to rotate through the motor, so that the stirring rod can react to the reaction inside the stirring barrel. However, this kind of agitator will wear the bearings on the stirring rod and the stirring barrel during stirring, which will cause impurities generated by wear to be added to the reactants, which will affect the purity of the product.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服现有的缺陷,提供一种用于化工反应的搅拌器,可通过搅拌桶转动对内部反应物进行搅拌,避免搅拌时搅拌杆与轴承发生磨损,增加生成物的纯度,可以有效解决背景技术中的问题。The technical problem to be solved by the utility model is to overcome the existing defects and provide a stirrer for chemical reaction, which can stir the internal reactants through the rotation of the stirring barrel, avoid the wear of the stirring rod and the bearing during stirring, and increase the generation of The purity of the material can effectively solve the problems in the background technology.
为实现上述目的,本实用新型提供如下技术方案:一种用于化工反应的搅拌器,包括底板和搅拌单元;In order to achieve the above purpose, the utility model provides the following technical solutions: a stirrer for chemical reaction, comprising a bottom plate and a stirring unit;
底板:所述底板上表面的右侧设有固定板,且固定板为L型;Bottom plate: the right side of the upper surface of the bottom plate is provided with a fixed plate, and the fixed plate is L-shaped;
搅拌单元:所述搅拌单元包括轴承座、搅拌板、搅拌桶、齿条、齿轮和电机,所述轴承座的外圈与底板上表面的中部固定连接,轴承座的内圈与搅拌桶的下表面固定连接,所述搅拌桶的内部为中空,且搅拌桶的内部等角度设有三个搅拌板,且三个搅拌板的侧面均设有通槽,所述齿条为环形,且齿条设在搅拌桶下端的侧面,所述电机设在固定板上端的下表面,所述电机的输出轴与齿轮上表面的中部固定连接,所述齿轮与齿条啮合;Stirring unit: The stirring unit includes a bearing seat, a stirring plate, a stirring barrel, a rack, a gear and a motor. The outer ring of the bearing seat is fixedly connected to the middle of the upper surface of the bottom plate, and the inner ring of the bearing seat is connected to the lower part of the stirring barrel. The surfaces are fixedly connected, the interior of the mixing bucket is hollow, and the interior of the mixing bucket is provided with three stirring plates at equal angles, and the sides of the three stirring plates are all provided with through grooves, the rack is annular, and the rack is provided with On the side of the lower end of the mixing barrel, the motor is arranged on the lower surface of the upper end of the fixed plate, the output shaft of the motor is fixedly connected to the middle of the upper surface of the gear, and the gear is engaged with the rack;
其中:还包括开关组,所述开关组设在底板上表面的前侧,且开关组的输入端与外部电源的输出端电连接,所述开关组的输出端与电机的输入端电连接,通过搅拌单元可转动搅拌桶内的搅拌杆对反应物进行搅拌,增加反应物反应的速度,避免在搅拌时搅拌杆与搅拌桶上的轴承发生磨损而产生杂物,提高反应物的纯度。Wherein: it also includes a switch group, the switch group is arranged on the front side of the upper surface of the base plate, and the input end of the switch group is electrically connected with the output end of the external power supply, and the output end of the switch group is electrically connected with the input end of the motor, Through the stirring unit, the stirring rod in the stirring barrel can be rotated to stir the reactants, increasing the reaction speed of the reactants, avoiding the wear of the stirring rod and the bearings on the stirring barrel during stirring and generating sundries, and improving the purity of the reactants.
进一步的,还包括出料管和出料阀,所述出料管的一端与搅拌桶下下端的侧面固定连接,且出料管连通搅拌桶的内部,所述出料管上设有出料阀,过出料管和出料阀可在反应完毕后将生成物快速的排出。Further, it also includes a discharge pipe and a discharge valve, one end of the discharge pipe is fixedly connected to the side surface of the lower end of the mixing barrel, and the discharge pipe is connected to the inside of the mixing barrel, and the discharge pipe is provided with a discharge material. The valve, through the discharge pipe and the discharge valve can quickly discharge the product after the reaction is completed.
进一步的,还包括限位板和滑道,所述限位板为L型,且限位板设有两个,两个限位板下端的侧面分别与底板前后侧面的中部固定连接,所述滑道为环形,且滑道设在搅拌桶上端的侧面,所述滑道与两个限位板的上端滑动连接,通过限位板和滑道的配合,可在搅拌时对搅拌桶的上端进行限位,防止搅拌桶的上端发生晃动。Further, it also includes a limit plate and a slideway, the limit plate is L-shaped, and there are two limit plates, and the side surfaces of the lower ends of the two limit plates are respectively fixedly connected to the middle of the front and rear sides of the bottom plate, and the The slideway is annular, and the slideway is arranged on the side of the upper end of the mixing bucket. The slideway is slidably connected to the upper ends of the two limit plates. Limit the position to prevent the upper end of the mixing barrel from shaking.
进一步的,还包括进料斗、进料管和电磁阀,所述进料管的下端与搅拌桶上表面中部的进料口连接,进料管的上端设有进料斗,所述进料管上设有电磁阀,且电磁阀的输入端与开关组的输出端电连接,通过进料斗和进料管可方便的将反应物加入到搅拌桶中,通过电磁阀可在搅拌时将进料管密封。Further, it also includes a feeding hopper, a feeding pipe and a solenoid valve. The lower end of the feeding pipe is connected to the feeding port in the middle of the upper surface of the stirring barrel, and the upper end of the feeding pipe is provided with a feeding hopper. There is a solenoid valve on the pipe, and the input end of the solenoid valve is electrically connected with the output end of the switch group. The reactant can be conveniently added into the mixing tank through the feeding hopper and the feeding pipe. The feed tube is sealed.
进一步的,还包括真空吸盘,所述真空吸盘设有四个,四个真空吸盘沿底板的下表面均匀设置,通过真空吸盘可将底板固定在光滑的底面,减少搅拌时产生的震动。Further, it also includes four vacuum suction cups, and the four vacuum suction cups are evenly arranged along the lower surface of the bottom plate, and the bottom plate can be fixed on the smooth bottom surface by the vacuum suction cups to reduce the vibration generated during stirring.
与现有技术相比,本实用新型的有益效果是:本用于化工反应的搅拌器,具有以下好处:Compared with the prior art, the beneficial effects of the present utility model are: the agitator used for chemical reaction has the following advantages:
1、通过搅拌单元可转动搅拌桶内的搅拌杆对反应物进行搅拌,增加反应物反应的速度,避免在搅拌时搅拌杆与搅拌桶上的轴承发生磨损而产生杂物,提高反应物的纯度。1. Through the stirring unit, the stirring rod in the stirring barrel can be rotated to stir the reactants, so as to increase the reaction speed of the reactants, avoid the wear of the stirring rod and the bearings on the stirring barrel during stirring, and generate debris, and improve the purity of the reactants .
2、通过出料管和出料阀可在反应完毕后将生成物快速的排出,通过限位板和滑道的配合,可在搅拌时对搅拌桶的上端进行限位,防止搅拌桶的上端发生晃动。2. Through the discharge pipe and the discharge valve, the product can be quickly discharged after the reaction is completed. Through the cooperation of the limit plate and the slideway, the upper end of the mixing barrel can be limited during stirring to prevent the upper end of the mixing barrel. Shaking occurs.
3、通过进料斗和进料管可方便的将反应物加入到搅拌桶中,通过电磁阀可在搅拌时将进料管密封,通过真空吸盘可将底板固定在光滑的底面,减少搅拌时产生的震动。3. The reactants can be conveniently added to the mixing barrel through the feeding hopper and feeding pipe, the feeding pipe can be sealed during stirring by the electromagnetic valve, and the bottom plate can be fixed on the smooth bottom surface by the vacuum suction cup, reducing the time of stirring. generated vibration.
附图说明Description of drawings
图1为本实用新型正面结构示意图;Fig. 1 is the front structure schematic diagram of the utility model;
图2为本实用新型内部结构示意图。Figure 2 is a schematic diagram of the internal structure of the utility model.
图中:1底板、2固定板、3搅拌单元、31轴承座、32搅拌板、33搅拌桶、34齿条、35齿轮、36电机、4开关组、5出料管、6出料阀、7支撑板、8滑道、9进料斗、10进料管、11电磁阀、12真空吸盘。In the picture: 1 bottom plate, 2 fixed plate, 3 stirring unit, 31 bearing seat, 32 stirring plate, 33 stirring barrel, 34 rack, 35 gear, 36 motor, 4 switch group, 5 discharge pipe, 6 discharge valve, 7 support plates, 8 slides, 9 feed hoppers, 10 feed pipes, 11 solenoid valves, 12 vacuum suction cups.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-2,本实用新型提供一种技术方案:一种用于化工反应的搅拌器,包括底板1和搅拌单元3;Please refer to Fig. 1-2, the present utility model provides a technical solution: a stirrer for chemical reaction, comprising a
底板1:底板1上表面的右侧设有固定板2,且固定板2为L型;Bottom plate 1: The right side of the upper surface of the
搅拌单元3:搅拌单元3包括轴承座31、搅拌板32、搅拌桶33、齿条34、齿轮35和电机36,轴承座31的外圈与底板1上表面的中部固定连接,轴承座31的内圈与搅拌桶33的下表面固定连接,搅拌桶33的内部为中空,且搅拌桶33的内部等角度设有三个搅拌板32,且三个搅拌板32的侧面均设有通槽,齿条34为环形,且齿条34设在搅拌桶33下端的侧面,电机36设在固定板2上端的下表面,电机36的输出轴与齿轮35上表面的中部固定连接,齿轮35与齿条34啮合;Stirring unit 3: The stirring
其中:还包括开关组4,开关组4设在底板1上表面的前侧,且开关组4的输入端与外部电源的输出端电连接,开关组4的输出端与电机36的输入端电连接,通过搅拌单元3可转动搅拌桶33内的搅拌板32对反应物进行搅拌,增加反应物反应的速度,避免在搅拌时搅拌板32与搅拌桶33上的轴承发生磨损而产生杂物,提高反应物的纯度。Wherein: the
其中:还包括出料管5和出料阀6,出料管5的一端与搅拌桶33下下端的侧面固定连接,且出料管5连通搅拌桶33的内部,出料管5上设有出料阀6,通过出料管5和出料阀6可在反应完毕后将生成物快速的排出。Wherein: it also includes a
其中:还包括限位板7和滑道8,限位板7为L型,且限位板7设有两个,两个限位板7下端的侧面分别与底板1前后侧面的中部固定连接,滑道8为环形,且滑道8设在搅拌桶33上端的侧面,滑道8与两个限位板7的上端滑动连接,通过限位板7和滑道8的配合,可在搅拌时对搅拌桶33的上端进行限位,防止搅拌桶33的上端发生晃动。Wherein: it also includes a
其中:还包括进料斗9、进料管10和电磁阀11,进料管10的下端与搅拌桶33上表面中部的进料口连接,进料管10的上端设有进料斗9,进料管10上设有电磁阀11,且电磁阀11的输入端与开关组4的输出端电连接,通过进料斗9和进料管10可方便的将反应物加入到搅拌桶33中,通过电磁阀11可在搅拌时将进料管10密封。Wherein: it also includes a
其中:还包括真空吸盘12,真空吸盘12设有四个,四个真空吸盘12沿底板1的下表面均匀设置,通过真空吸盘12可将底板1固定在光滑的底面,减少搅拌时产生的震动。Among them: it also includes
在使用时:通过真空吸盘12将底板1固定在光滑的底面上,接通外部电源,将反应物通过进料斗9和进料管10加入到搅拌桶33中,通过开关组4控制电磁阀11关闭,并通过开关组4控制电机36工作,使电机36的输出轴带动齿轮35转动,使齿轮35带动齿条34转动,从而使搅拌桶33转动,在搅拌桶33转动时搅拌板32也会转动,对内部的反应物进行搅拌,增加反应物的反应速度,反应完毕后,打开出料阀6,将反应后的生成物从出料管5排出即可。In use: fix the
值得注意的是,本实施例中所使用的电机36建议选用厦门台松精密电子有限公司的调速电机,具体型号为5IK120GU-CF,开关组4控制电机36和电磁阀11工作采用现有技术中常用的方法。It is worth noting that the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (5)
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