CN212058671U - Angle detection device for cutting machine - Google Patents
Angle detection device for cutting machine Download PDFInfo
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- CN212058671U CN212058671U CN202021209633.0U CN202021209633U CN212058671U CN 212058671 U CN212058671 U CN 212058671U CN 202021209633 U CN202021209633 U CN 202021209633U CN 212058671 U CN212058671 U CN 212058671U
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Abstract
The utility model relates to an angle detection device for cutting machine, belong to cutting machine equipment technical field, this cutting machine includes beat material feeding unit, cutting device, directional conveyor and detection device, beat material feeding unit is with the continuous beat material feeding of gluing curtain cloth, cut out fixed angle to gluing curtain cloth through cutting device, and the operation through directional conveyor is continuous to carry gluing curtain cloth, detection device sets up in back conveyer belt department, through CCD sensor to the cutting angle real-time detection of the gluing curtain cloth after cutting, and will detect data transmission to the industrial computer, when cutting angle is not in the detection range of predetermineeing, the industrial computer controls directional conveyor to stop the operation, and in time inform the staff to handle through display screen and alarm device, can effectively ensure the quality of product, avoid unqualified product to flow into next production line; under the normal working condition, the directional conveying device can keep the normal conveying speed without influencing the production efficiency.
Description
Technical Field
The utility model relates to a cutting machine auxiliary assembly technical field, in particular to an angle detection device for cutting machine.
Background
The tyre body is a framework layer of the tyre and bears 50-80% of the strength of the tyre, and the tyre body is formed by jointing cut rubber cord fabrics. The rubber cord fabric cutting is a technical process of punching and cutting the rubber cord fabric into a semi-product with a certain shape and a certain angle through a cutting machine. The quality of the cutting quality is important for the use quality of the tire.
At present, a plurality of companies set up special cutting quality detection departments to uniformly and manually detect the cutting angles of the rubber cord fabric, and although the product quality is ensured, a large amount of labor cost and time cost are invisibly added.
Some companies directly perform inspection on a production line, that is, manually perform spot inspection on a cut conveyor belt, which requires the conveyor belt to maintain a low running speed for spot inspection, which affects production efficiency, and in addition, the quality of products cannot be completely ensured due to missed inspection.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model provides an angle detection device for cutting machine sets up detection device through the back conveyer belt in cutting device low reaches, relies on the CCD sensor to the rubber curtain cloth on the conveyer belt cut angle real-time detection, under the condition that does not influence production efficiency, can effectively ensure product quality, practices thrift the cost in business.
The technical scheme for realizing the purpose is as follows:
the utility model provides an angle detection device for a cutting machine, which is arranged on the cutting machine, the cutting machine comprises a deflection feeding device, a cutting device and a directional conveying device, the directional conveying device comprises a front conveying belt positioned at the upstream of the cutting device and a rear conveying belt positioned at the downstream of the cutting device;
the detection device comprises a detection support, an installation frame and a CCD sensor arranged on the installation frame, the detection support is vertically arranged and close to the rear conveying belt, the installation frame is transversely arranged on the upper portion of the detection support, the CCD sensor is positioned above the rear conveying belt, and the sensing end of the CCD sensor is over against the conveying surface of the rear conveying belt so as to detect the cutting angle of the cut rubberized fabric in real time;
the CCD sensor electricity is connected with the industrial computer, directional conveyor with the industrial computer electricity is connected, the industrial computer still electricity is connected with display screen and alarm device, when the CCD sensor detects that the angle that cuts of glued curtain cloth is not at predetermined angle within range, through the shutdown of the directional conveyor of industrial computer control to in time remind the staff to handle through display screen and alarm device.
Furthermore, first mounting plates are symmetrically mounted on the left and right of the detection support, and are provided with a plurality of first mounting holes which are vertically and uniformly distributed;
the mounting bracket is including connecting detect the second mounting panel and the fixing of support the second mounting panel with the first screw of first mounting panel, the second mounting panel is equipped with the first waist type hole of a plurality of vertical settings, first waist type hole with first screw cooperatees, first screw passes behind the first waist type hole spiro union in first mounting hole, the first screw of unscrewing, through the position of the second mounting panel of adjusting from top to bottom in first waist type hole, the height of correspondingly adjusting the CCD sensor.
Further, the mounting bracket still including connect in third mounting panel in the middle of the second mounting panel and fixed the second mounting panel with the second screw and the second nut of third mounting panel, the third mounting panel be equipped with a plurality ofly with first waist type hole matched with second waist type hole, second waist type hole transversely sets up, the second screw passes first waist type hole with behind the second waist type hole with the second nut spiro union, the position of adjusting the third mounting panel about through second waist type hole, position about the adjustable CCD sensor of correspondence.
Further, the mounting bracket still includes two guide bars that set up side by side from top to bottom, CCD sensor fixedly connected with installation piece, the installation piece be equipped with guide bar matched with guiding hole, the upper end and the lower extreme of installation piece are equipped with the intercommunication respectively and pass the linear opening of guide hole, the installation piece is installed perpendicular pressfitting linear open-ended third screw, and the third screw is loosened in the spiral, and the position of adjustment installation piece on the guide bar can correspondingly adjust CCD sensor's front and back position.
Has the advantages that: compared with the prior art, the utility model is different in that the angle detection device for the cutting machine provided by the utility model comprises a deflection feeding device, a cutting device, a directional conveying device and a detection device, wherein the deflection feeding device continuously feeds the rubber cord fabric in a left-right deflection way, the rubber cord fabric is cut to a fixed angle by the cutting device, and is continuously conveyed by the operation of the directional conveying device, the detection device is arranged at the rear conveying belt, the cutting angle of the cut rubber curtain cloth is detected in real time by a CCD sensor, and the detected data is transmitted to an industrial personal computer, when the cutting angle is not in the preset detection range, the industrial personal computer controls the directional conveying device to stop running, the display screen and the alarm device can inform workers of treatment in time, so that the quality of the product can be effectively ensured, and unqualified products can be prevented from flowing into the next station; under the normal working condition that the cutting angle is qualified, the directional conveying device can keep high-speed operation, and the production efficiency of a production line is not influenced; in addition, a special cutting quality detection department is not required to be additionally arranged to carry out manual detection on each rubber cord fabric, so that the labor cost and the time cost of an enterprise are greatly saved, the burden of the enterprise is effectively reduced, the detection quality is high, and the detection efficiency is high.
Drawings
Fig. 1 is a top view of a rear conveyor belt portion of an angle detection device for a cutting machine according to a preferred embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a detecting device in an angle detecting device for a cutting machine according to a preferred embodiment of the present application.
Fig. 3 is an enlarged schematic view of a portion a in fig. 2.
The device comprises a 10-rubber cord fabric, a 1-directional conveying device, a 11-rear conveying belt, a 2-detection device, a 3-detection support, a 31-first mounting plate, a 32-first mounting hole, a 4-mounting frame, a 41-second mounting plate, a 42-first waist-shaped hole, a 43-third mounting plate, a 44-second waist-shaped hole, a 45-guide rod, a 5-CCD sensor, a 51-mounting block, a 52-linear opening and a 53-third screw.
Detailed Description
The invention will be further explained with reference to the drawings and the specific embodiments.
Referring to fig. 1 to 3, the present invention provides an angle detecting device for a cutting machine, the detecting device 2 is installed on the cutting machine, the cutting machine includes a deflection feeding device, a cutting device and a directional conveying device 1, the directional conveying device 1 includes a front conveying belt located at the upstream of the cutting device and a rear conveying belt 11 located at the downstream of the cutting device;
the detection device 2 comprises a detection support 3, an installation frame 4 and a CCD sensor 5 installed on the installation frame 4, the detection support 3 is vertically arranged and close to the rear conveying belt 11, the installation frame 4 is transversely installed on the upper portion of the detection support 3, the CCD sensor 5 is located above the rear conveying belt 11, and the sensing end of the CCD sensor 5 is over against the conveying surface of the rear conveying belt 11 so as to detect the cutting angle of the cut rubberized fabric 10 in real time;
the utility model discloses a directional conveyor of rubber curtain cloth 10, including CCD sensor 5 electricity, directional conveyor 1, industrial computer, CCD sensor 5 electricity is connected with the industrial computer, directional conveyor 1 with the industrial computer electricity is connected, the industrial computer still electricity is connected with display screen and alarm device, and when CCD sensor 5 detected that the cutting angle of rubber curtain cloth 10 is not at predetermined angle within range, through the operation that stops of industrial computer control directional conveyor 1 to in time remind the staff to handle through display screen and alarm device.
Specifically, in the cutting machine, the deflection feeding device continuously performs left-right deflection feeding, the rubber cord fabric is conveyed to the cutting device under the action of the front conveying belt, the cutting device performs cutting operation, the rubber cord fabric 10 is cut into semi-finished products with a certain angle through deflection of the upstream deflection feeding device, after the cutting operation is finished, the rubber cord fabric is further conveyed to the next working station through the rear conveying belt 11, and in the conveying process, the detecting device is arranged at the position close to the rear conveying belt 11. Before entering the next station, the angle of each rubber curtain cloth 10 on the rear conveying belt 11 is detected in real time through the CCD sensor 5, and detection data are fed back to the industrial personal computer. If the cutting angle of the pectin cord fabric 10 is within the preset range, the directional conveying device 1 continuously conveys and operates, and the production efficiency is not influenced; if the cutting angle of the pectin cord fabric 10 exceeds the preset range, the directional conveying device 1 stops running, and a display screen and an alarm device are used for reminding workers to process the pectin cord fabric in time, so that unqualified pectin cord fabric 10 is prevented from flowing into the next station.
Therefore, by additionally arranging the detection device on the common cutting machine production line, a large number of detection personnel can be saved, the labor cost is saved, high-speed production efficiency can be kept, the time cost is saved, the detection precision is high, and the product quality is effectively ensured.
Preferably, the detection support 3 is symmetrically provided with first mounting plates 31 on the left and right sides, and the first mounting plates 31 are provided with a plurality of vertically and uniformly distributed first mounting holes 32;
mounting bracket 4 is including connecting detect support 3's second mounting panel 41 and fixed second mounting panel 41 with first mounting panel 31's first screw, second mounting panel 41 is equipped with the first waist type hole 42 of six vertical settings, first waist type hole 42 with first screw cooperatees, first screw passes behind the first waist type hole 42 spiro union in first mounting hole 32, the first screw of unscrewing adjusts second mounting panel 41 from top to bottom through first waist type hole 42, can correspondingly adjust CCD sensor 5's height to make things convenient for the debugging of CCD sensor 5 height.
Preferably, the mounting bracket 4 is further including connecting in third mounting panel 43 in the middle of the second mounting panel 41 and fixed the second mounting panel 41 with the second screw and the second nut of third mounting panel 43, third mounting panel 43 be equipped with three with first waist type hole 42 matched with second waist type hole 44, second waist type hole 44 transversely sets up, the second screw passes first waist type hole 42 with behind the second waist type hole 44 with the second nut spiro union, loosen the second screw, through the position of second waist type hole 44 left and right sides adjustment third mounting panel 43, position about can corresponding adjustment CCD sensor 5 to make things convenient for the debugging of CCD sensor 5.
Preferably, the mounting frame 4 further includes two guide rods 45 arranged in parallel up and down, the CCD sensor 5 is fixedly connected with a mounting block 51, the mounting block 51 is provided with a guide hole matched with the guide rod 45, the upper end and the lower end of the mounting block 51 are respectively provided with a linear opening 52 communicated with and passing through the guide hole, wherein the linear opening 52 at the upper end of the mounting block 51 is communicated with the guide hole above and continues to extend downwards for a length after passing downwards through the guide hole, the linear opening 52 at the lower end is communicated with the guide hole below and continues to extend upwards for a length after passing upwards through the guide hole, the mounting block 51 is provided with a third screw 53 vertically pressed in the linear opening 52, the third screw 53 is unscrewed, the position of the mounting block 51 on the guide rod 45 is adjusted, the front and back position of the CCD sensor 5 can be correspondingly adjusted, after the front and back position is adjusted, tightening the third screw 53 locks the mounting block 51 to the guide rod 45.
After installing detection support 3, can adjust CCD sensor 5 about and from top to bottom position through mounting bracket 4, can adjust CCD sensor 5's front and back position through installation piece 51, it is thus clear that this angle detection device can carry out nimble debugging to CCD sensor 5 in X, Y, Z three directions, the debugging is convenient, can effectively shorten the debug time, the dismouting of the CCD sensor 5 of being convenient for is applicable to the CCD sensor of different specifications simultaneously, has great application scope.
It should be noted that the terms "first, second and third" in the present invention are used for descriptive purposes only, do not denote any order, are not to be construed as indicating or implying any relative importance, and are to be interpreted as names.
The above embodiments are merely preferred embodiments of the present disclosure, which are not intended to limit the present disclosure, and any modifications, equivalents, improvements and the like, which are within the spirit and principle of the present disclosure, should be included in the scope of the present disclosure.
Claims (4)
1. An angle detection device for a cutting machine is characterized in that the detection device is installed on the cutting machine, the cutting machine comprises a deflection feeding device, a cutting device and a directional conveying device, and the directional conveying device comprises a front conveying belt located at the upstream of the cutting device and a rear conveying belt located at the downstream of the cutting device;
the detection device comprises a detection support, a mounting frame and a CCD sensor arranged on the mounting frame, the detection support is vertically arranged and close to the rear conveying belt, the mounting frame is transversely arranged on the upper portion of the detection support, the CCD sensor is positioned above the rear conveying belt, and the sensing end of the CCD sensor is over against the conveying surface of the rear conveying belt;
the CCD sensor is electrically connected with an industrial personal computer, the directional conveying device is electrically connected with the industrial personal computer, and the industrial personal computer is further electrically connected with a display screen and an alarm device.
2. The angle detection device for the cutting machine according to claim 1, wherein the detection bracket is provided with first mounting plates in bilateral symmetry, and the first mounting plates are provided with a plurality of first mounting holes which are vertically and uniformly distributed;
the mounting bracket is including connecting detect the second mounting panel of support and fixed the second mounting panel with the first screw of first mounting panel, the second mounting panel is equipped with the first waist type hole of a plurality of vertical settings, first waist type hole with first screw cooperatees, first screw passes behind the first waist type hole spiro union in first mounting hole.
3. The angle detecting device for a cutting machine according to claim 2, wherein the mounting bracket further includes a third mounting plate connected to the middle of the second mounting plate and a second screw and a second nut for fixing the second mounting plate and the third mounting plate, the third mounting plate is provided with a plurality of second kidney-shaped holes matched with the first kidney-shaped holes, the second kidney-shaped holes are transversely arranged, and the second screw is screwed with the second nut after passing through the first kidney-shaped holes and the second kidney-shaped holes.
4. The angle detection device for the cutting machine according to any one of claims 1 to 3, wherein the mounting frame further includes two guide rods arranged side by side up and down, the CCD sensor is fixedly connected with a mounting block, the mounting block is provided with a guide hole matched with the guide rods, the upper end and the lower end of the mounting block are respectively provided with a linear opening communicated with and penetrating through the guide hole, and the mounting block is provided with a third screw vertically pressed on the linear opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021209633.0U CN212058671U (en) | 2020-06-23 | 2020-06-23 | Angle detection device for cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021209633.0U CN212058671U (en) | 2020-06-23 | 2020-06-23 | Angle detection device for cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212058671U true CN212058671U (en) | 2020-12-01 |
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ID=73513979
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021209633.0U Active CN212058671U (en) | 2020-06-23 | 2020-06-23 | Angle detection device for cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212058671U (en) |
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2020
- 2020-06-23 CN CN202021209633.0U patent/CN212058671U/en active Active
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