CN212058260U

CN212058260U - Melt aluminium stove with vibration dissolves material function

Info

Publication number: CN212058260U
Application number: CN201921610853.1U
Authority: CN
Inventors: 施辉
Original assignee: Ningbo Xingzhanwang Energy Saving Technology Co ltd
Current assignee: Ningbo Xingzhanwang Energy Saving Technology Co ltd
Priority date: 2019-09-26
Filing date: 2019-09-26
Publication date: 2020-12-01
Anticipated expiration: 2029-09-26

Abstract

The utility model discloses a melt aluminium stove with vibration dissolves material function, including furnace chamber, feeder, feeding slide, feeding valve and charge door, furnace chamber top one side is provided with the feeder, the inside feeding valve that is provided with of feeder, feeding valve below is provided with the feeding slide, the charge door has been seted up to the feeder top, the inside bottom of furnace chamber is provided with the buffering post, buffering post top fixedly connected with vibration frame, the vibration frame top is provided with the crucible, the crucible both sides all are provided with the baffle, and baffle bottom and vibration frame fixed connection. The utility model discloses simple structure, the modern design through buffering post, vibration frame and the vibrating motor that sets up, can carry out the vibration operation at the in-process that the aluminum product melts to the aluminum product, makes the aluminum product thermally equivalent, and the efficiency of melting of aluminum product with higher speed can increase the effect of melting of aluminum profile simultaneously, effectively reduces melting time of aluminum product, and the energy saving is practiced thrift the cost, has fine spreading value.

Description

Melt aluminium stove with vibration dissolves material function

Technical Field

The utility model relates to an aluminum melting furnace, in particular to an aluminum melting furnace with vibration material dissolving function.

Background

The aluminum melting furnace is a novel high-efficiency energy-saving furnace developed according to an aluminum melting process, and can well meet the requirements of the aluminum melting process that: the alloy has strict requirements on components, discontinuous production, large capacity of a single furnace and the like, achieves the effects of reducing consumption, reducing burning loss, improving product quality, reducing labor intensity, improving labor conditions and improving production efficiency, and is suitable for batch operation and smelting with more alloy and scrap returns.

However, traditional melting aluminum furnace is not even enough to the heating of aluminum product, melts the efficiency relatively poor, melts the effect relatively poor, and it is more to consume the energy, and has great heat loss to current melting aluminum furnace is thorough inadequately to exhaust-gas treatment, can produce a lot of poisonous and harmful gases after the aluminum product heating, if just discharge without handling, can cause very big harm to the environment, for this reason, we provide one kind and melt the aluminum furnace of material function with the vibration.

SUMMERY OF THE UTILITY MODEL

The utility model discloses a main aim at provides a melt aluminium stove with material function is dissolved in vibration, through buffering post, vibration frame and the vibrating motor that sets up, can be at the in-process that the aluminum product melted, carry out the vibration operation to the aluminum product, make the aluminum product thermally equivalent, the efficiency of melting of aluminum product with higher speed can increase the effect of melting of aluminum profile simultaneously, effectively reduces melting time of aluminum product, the energy saving, the cost is practiced thrift, can effectively solve the problem in the background art.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

an aluminum melting furnace with a vibration material dissolving function comprises a furnace chamber, a feeder, a feeding sliding plate, a feeding valve and a feeding port, wherein the feeder is arranged on one side above the furnace chamber, the feeding valve is arranged inside the feeder, the feeding sliding plate is arranged below the feeding valve, the feeding port is arranged above the feeder, a buffering column is arranged at the bottom inside the furnace chamber, a vibration frame is fixedly connected above the buffering column, a crucible is arranged above the vibration frame, baffle plates are arranged on two sides of the crucible, the bottom of each baffle plate is fixedly connected with the vibration frame, a temperature sensor is arranged inside the vibration frame, a vibration motor is fixedly connected below the vibration frame, an electric heater is arranged outside the furnace chamber, an exhaust pipe is arranged on the other side above the furnace chamber, an exhaust fan is arranged inside the exhaust pipe, and one end of the exhaust pipe is connected with a, the inside top of purification jar is provided with elementary filter screen, elementary filter screen below is provided with secondary filter screen, secondary filter screen below is provided with the active carbon filter layer, purification jar below one side communicates with each other and is connected with the blast pipe, furnace chamber one side fixedly connected with switch board.

Further, feed valve, temperature-sensing ware, vibrating motor and electric heater all pass through wire and switch board electric connection.

Furthermore, the outer side of the electric heater is provided with heat preservation cotton.

Further, a feed inlet is formed in the upper portion of the furnace chamber, and a base is fixedly connected to the lower portion of the furnace chamber.

Furthermore, both sides above the crucible are fixedly connected with hanging rings.

Compared with the prior art, the utility model discloses following beneficial effect has: this melt aluminium stove with vibration material dissolving function:

1. through the buffering post, the vibration frame and the vibrating motor that set up, can carry out vibration operation to the aluminum product at the in-process that the aluminum product melts, make the aluminum product thermally equivalent, the efficiency of melting of aluminum product accelerates, can increase the effect of melting of aluminum product simultaneously, effectively reduce melting time of aluminum product, the energy saving, the saving cost.

2. Through the feeder, the feeding sliding plate and the feeding valve, automatic feeding of the device can be achieved, feeding efficiency is improved, the aluminum material is placed into the feeder through the feeding port, opening and closing of the feeder are controlled through the feeding valve, the aluminum material slides along the feeding sliding plate to the feeding port and falls into the crucible, and automatic feeding operation of the device can be achieved.

3. Through the exhaust tube that sets up, can take out near the feed inlet and arrange to inside filtering the jar, waste gas passes through primary filter screen in proper order, secondary filter screen and active carbon filter layer, can effectively purify, with the particle impurity in the waste gas, and harmful substance adsorbs and clears away, increase the emission cleanliness factor of device, it is cotton through the heat preservation that sets up, can prevent heat loss, increase thermal utilization efficiency, baffle through setting up, can increase the stability of crucible, increase the security performance of device, through the rings that set up, can conveniently hoist, take out to the liquid aluminium after melting and provide convenience.

4. Through the temperature-sensing ware that sets up, can carry out real time monitoring to the inside temperature of furnace chamber to through mutually supporting between switch board, electric heater and the temperature-sensing ware, can keep the inside constant temperature effect of furnace chamber, make the melting environment of aluminum product more stable, through the base that sets up, can increase the structural strength and the stability of device, effectively increase the security performance of device.

Drawings

Fig. 1 is a schematic view of the whole structure of the aluminum melting furnace with the vibration melting function.

FIG. 2 is a schematic view of the crucible structure of the aluminum melting furnace with the vibrating material-dissolving function of the present invention.

In the figure: 1. a furnace chamber; 2. a feeder; 3. a feeding slide plate; 4. a feed valve; 5. a feed inlet; 6. a feed inlet; 7. a crucible; 8. a hoisting ring; 9. a vibration frame; 10. a baffle plate; 11. a temperature sensor; 12. a vibration motor; 13. a buffer column; 14. an electric heater; 15. heat preservation cotton; 16. an air exhaust pipe; 17. a control cabinet; 18. a base; 19. a primary filter screen; 20. a secondary filter screen; 21. an activated carbon filter layer; 22. an exhaust pipe; 23. an exhaust fan; 24. and (5) a purification tank.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

As shown in fig. 1-2, an aluminum melting furnace with vibration material dissolving function comprises a furnace chamber 1, a feeder 2, a feeding sliding plate 3, a feeding valve 4 and a feeding port 5, wherein the feeder 2 is arranged on one side above the furnace chamber 1, the feeding valve 4 is arranged inside the feeder 2, the feeding sliding plate 3 is arranged below the feeding valve 4, the feeding port 5 is arranged above the feeder 2, a buffering column 13 is arranged at the bottom inside the furnace chamber 1, a vibration frame 9 is fixedly connected above the buffering column 13, a crucible 7 is arranged above the vibration frame 9, baffle plates 10 are arranged on two sides of the crucible 7, the bottom of each baffle plate 10 is fixedly connected with the vibration frame 9, a temperature sensor 11 is arranged inside the vibration frame 9, a vibration motor 12 is fixedly connected below the vibration frame 9, an electric heater 14 is arranged outside the furnace chamber 1, an air exhaust pipe 16 is arranged on the other side above the furnace chamber 1, the inside air exhauster 23 that is provided with of exhaust tube 16, exhaust tube 16 one end is connected with purification tank 24, the inside top of purification tank 24 is provided with primary filter screen 19, primary filter screen 19 below is provided with secondary filter screen 20, secondary filter screen 20 below is provided with activated carbon filter layer 21, purification tank 24 below one side communicates with each other and is connected with blast pipe 22, 1 one side fixedly connected with switch board 17 of furnace chamber.

The feeding valve 4, the temperature sensor 11, the vibration motor 12 and the electric heater 14 are all electrically connected with the control cabinet 17 through wires.

Wherein, the outer side of the electric heater 14 is provided with heat preservation cotton 15.

Wherein, the feed inlet 6 is arranged above the furnace chamber 1, and the base 18 is fixedly connected below the furnace chamber 1.

Wherein, both sides above the crucible 7 are fixedly connected with rings 8.

It should be noted that, the utility model relates to an aluminum melting furnace with vibration material dissolving function, in operation, through the buffer column 13, the vibration frame 9 and the vibration motor 12, can be in the aluminum material melting process, to the aluminum material vibration operation, make the aluminum material be heated evenly, accelerate the aluminum material melting efficiency, simultaneously can increase the aluminum material melting effect, effectively reduce the aluminum material melting time, energy saving, and cost saving, through the feeder 2, the feeding slide plate 3 and the feeding valve 4 that are arranged, can realize the automatic feeding of the device, increase the feeding efficiency, put the aluminum material into the feeder from the feed inlet 5, and control the opening and closing of the feeder 2 through the feeding valve 4, the aluminum material falls into the crucible 7 along the feeding slide plate 3 to the feed inlet 6, can accomplish the automatic feeding operation of the device, through the temperature sensor 11 that sets up, can carry out real time monitoring to the inside temperature of furnace chamber 1, and through switch board 17, mutually support between electric heater 14 and the temperature-sensing ware 11, can keep the inside constant temperature effect of furnace chamber 1, make the melting environment of aluminum product more stable, exhaust tube 16 and air exhauster 23 through setting up, can be with near the waste gas pump drainage to filter tank 24 inside, waste gas passes through primary filter screen 19 in proper order, secondary filter screen 20 and active carbon filter layer 21, can effectively purify, with the particle impurity in the waste gas, and harmful substance adsorbs and clear away, discharge through blast pipe 22 again, increase the emission cleanliness factor of device.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a melt aluminium stove with vibration dissolves material function, includes furnace chamber (1), feeder (2), feeding slide (3), feeding valve (4) and charge door (5), furnace chamber (1) top one side is provided with feeder (2), feeder (2) inside is provided with feeding valve (4), feeding valve (4) below is provided with feeding slide (3), charge door (5), its characterized in that have been seted up to feeder (2) top: the utility model discloses a vibrating oven, including furnace chamber (1), buffer column (13) inside bottom be provided with buffering post (13), buffering post (13) top fixedly connected with vibration frame (9), vibration frame (9) top is provided with crucible (7), crucible (7) both sides all are provided with baffle (10), and baffle (10) bottom and vibration frame (9) fixed connection, vibration frame (9) inside is provided with temperature-sensing ware (11), vibration frame (9) below fixedly connected with vibrating motor (12), the furnace chamber (1) outside is provided with electric heater (14), furnace chamber (1) top opposite side is provided with exhaust tube (16), inside air exhauster (23) that is provided with of exhaust tube (16), exhaust tube (16) one end is connected with purifying tank (24), purifying tank (24) inside top is provided with primary filter screen (19), primary filter screen (19) below is provided with secondary filter screen (20), an active carbon filter layer (21) is arranged below the secondary filter screen (20), one side below the purification tank (24) is communicated with an exhaust pipe (22), and one side of the furnace chamber (1) is fixedly connected with a control cabinet (17).

2. The aluminum melting furnace with the vibration melting function as recited in claim 1, characterized in that: the feeding valve (4), the temperature sensor (11), the vibration motor (12) and the electric heater (14) are all electrically connected with the control cabinet (17) through wires.

3. The aluminum melting furnace with the vibration melting function as recited in claim 1, characterized in that: and heat insulation cotton (15) is arranged on the outer side of the electric heater (14).

4. The aluminum melting furnace with the vibration melting function as recited in claim 1, characterized in that: a feeding hole (6) is formed in the upper portion of the furnace chamber (1), and a base (18) is fixedly connected to the lower portion of the furnace chamber (1).

5. The aluminum melting furnace with the vibration melting function as recited in claim 1, characterized in that: and both sides above the crucible (7) are fixedly connected with lifting rings (8).