CN212043520U - Shearing device for machining water heating pipe - Google Patents
Shearing device for machining water heating pipe Download PDFInfo
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- CN212043520U CN212043520U CN202020836689.2U CN202020836689U CN212043520U CN 212043520 U CN212043520 U CN 212043520U CN 202020836689 U CN202020836689 U CN 202020836689U CN 212043520 U CN212043520 U CN 212043520U
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Abstract
本实用新型公开了一种水暖管材加工用剪切装置,包括切割架、调节架、安装箱和夹持架,所述安装箱的顶部通过安装台安装有安装架,所述安装架的那一次焊接有固定架,所述固定架的内部通过轴栓安装有调节架。本实用新型通过在调节座的底部一侧安装有调节架,在进行高度调节时,调节座的底部一侧用过轴栓与安装架活动连接,便于调节座进行角度的调节,通过液压杆可带动调节座进行纵向的弧线移动,从而调节调节座的角度,通过调节座可调节电机与电机输出端切割架的角度,因调节座成弧线移动从而可调节电机输出端切割架的垂直距离,使其电机输出端的切割架可根据水暖管材的高度进行调节,增加了装置的可调节性,扩大了装置的使用范围。
The utility model discloses a shearing device for processing water heating pipes, which comprises a cutting frame, an adjusting frame, an installation box and a clamping frame. An installation frame is installed on the top of the installation box through an installation table. A fixing frame is welded, and an adjusting frame is installed inside the fixing frame through a shaft bolt. In the utility model, an adjusting frame is installed on the bottom side of the adjusting seat. When the height is adjusted, the bottom side of the adjusting seat is movably connected with the mounting frame through a shaft bolt, which is convenient for adjusting the angle of the adjusting seat. Drive the adjustment seat to move in a longitudinal arc, thereby adjusting the angle of the adjustment seat. Through the adjustment seat, the angle between the motor and the cutting frame at the output end of the motor can be adjusted. Because the adjustment seat moves in an arc, the vertical distance of the cutting frame at the output end of the motor can be adjusted. , so that the cutting frame at the output end of the motor can be adjusted according to the height of the water heating pipe, which increases the adjustability of the device and expands the use range of the device.
Description
技术领域technical field
本实用新型涉及管材加工技术领域,具体为一种水暖管材加工用剪切装置。The utility model relates to the technical field of pipe material processing, in particular to a shearing device for plumbing pipe material processing.
背景技术Background technique
水暖管材具有重量轻、耐腐蚀、水流阻力小、节约能源、安装迅捷、造价低等优点,受到大力推广应用,效益显著,广泛应用于城镇自来水输水供水工程、建筑内外供水工程、工矿企业供水工程、地埋消防供水工程、水产养殖业供水排水工程等,并取得良好的经济效益和社会效益,在水暖管材投入使用中需要对水暖管材进行切割加工,这时需要一种水暖管材加工用剪切装置,但是现有的水暖管材加工用剪切装置存在很多问题或缺陷:Plumbing pipes have the advantages of light weight, corrosion resistance, low flow resistance, energy saving, quick installation, and low cost. Engineering, buried fire water supply engineering, aquaculture water supply and drainage engineering, etc., and achieved good economic and social benefits, when the plumbing pipe is put into use, the plumbing pipe needs to be cut and processed, and a shear for plumbing pipe processing is required. However, the existing shearing device for plumbing pipe processing has many problems or defects:
现有的水暖管材加工用剪切装置在实际使用中,装置无法根据水暖管材的高度进行调节,使装置在使用时使用范围小。In actual use of the existing shearing device for processing water heating pipes, the device cannot be adjusted according to the height of the water heating pipes, so that the use range of the device is small.
实用新型内容Utility model content
本实用新型的目的在于提供一种水暖管材加工用剪切装置,以解决上述背景技术中提出的使用范围小的问题。The purpose of the present utility model is to provide a shearing device for processing plumbing pipes, so as to solve the problem of small use range proposed in the above-mentioned background art.
为实现上述目的,本实用新型提供如下技术方案:一种水暖管材加工用剪切装置,包括切割架、调节架、安装箱和夹持架,所述安装箱的顶部通过安装台安装有安装架,所述安装架的那一次焊接有固定架,所述安装架的内部通过轴栓安装有调节座,所述调节座的顶部通过螺栓安装有电机,所述电机的输出端通过螺栓安装有切割架,所述固定架的内部通过轴栓安装有调节架,所述调节架的顶部通过轴栓与调节座的底部一侧连接,所述安装箱的顶部通过安装台一侧通过旋钮安装有夹持架。In order to achieve the above purpose, the present utility model provides the following technical solutions: a shearing device for processing plumbing pipes, comprising a cutting frame, an adjusting frame, an installation box and a clamping frame, and the top of the installation box is installed with a mounting frame through an installation platform , the mounting frame is welded with a fixing frame, the inside of the mounting frame is installed with an adjustment seat through a shaft bolt, the top of the adjustment seat is installed with a motor through bolts, and the output end of the motor is installed with a cutting edge through bolts The inside of the fixing frame is installed with an adjustment frame through a shaft bolt, the top of the adjustment frame is connected with the bottom side of the adjustment seat through the shaft bolt, and the top of the installation box is installed with a clamp through the knob on the side of the installation table. Hold the rack.
优选的,所述切割架内安装有防护罩,防护罩的内部通过轴杆安装有切割盘,切割盘的一侧通过螺栓安装有打磨盘,且切割盘的另一侧通过螺栓安装有换向器。Preferably, a protective cover is installed in the cutting frame, a cutting disk is installed inside the protective cover through a shaft, a grinding disk is installed on one side of the cutting disk through bolts, and a reversing disk is installed on the other side of the cutting disk through bolts device.
优选的,所述夹持架内安装有安装座,安装座的内部转动安装有贯穿的双向丝杆,双向丝杆的外侧通过轴套安装有夹具,且双向丝杆的一端固定安装有转盘。Preferably, a mounting seat is installed in the clamping frame, a bidirectional screw rod is rotatably installed inside the mounting seat, a clamp is installed on the outer side of the bidirectional screw rod through a shaft sleeve, and a turntable is fixedly installed at one end of the bidirectional screw rod.
优选的,所述安装箱的正面通过铰链安装有箱门,箱门的上方通过螺栓安装有控制器,且安装箱的底部两侧设有固定脚垫。Preferably, a box door is installed on the front of the installation box through hinges, a controller is installed on the top of the box door through bolts, and fixed foot pads are arranged on both sides of the bottom of the installation box.
优选的,所述调节架的内安装有液压杆,液压杆的顶部通过螺纹结构安装有轴架,且调节架的底部固定安装有轴件。Preferably, a hydraulic rod is installed in the adjustment frame, a shaft frame is installed on the top of the hydraulic rod through a threaded structure, and a shaft member is fixedly installed at the bottom of the adjustment frame.
优选的,所述安装架的两侧焊接有挡板,且固定架的内部设有螺纹孔。Preferably, baffle plates are welded on both sides of the mounting frame, and threaded holes are provided inside the fixing frame.
与现有技术相比,本实用新型的有益效果是:该水暖管材加工用剪切装置结构合理,具有以下优点:Compared with the prior art, the beneficial effect of the utility model is that the shearing device for processing water heating pipes has a reasonable structure and has the following advantages:
(1)通过在调节座的底部一侧安装有调节架,在进行高度调节时,调节座的底部一侧用过轴栓与安装架活动连接,便于调节座进行角度的调节,通过液压杆可带动调节座进行纵向的弧线移动,从而调节调节座的角度,通过调节座可调节电机与电机输出端切割架的角度,因调节座成弧线移动从而可调节电机输出端切割架的垂直距离,使其电机输出端的切割架可根据水暖管材的高度进行调节,增加了装置的可调节性,扩大了装置的使用范围;(1) By installing an adjusting frame on the bottom side of the adjusting seat, when adjusting the height, the bottom side of the adjusting seat is movably connected with the mounting frame through a shaft bolt, which is convenient for adjusting the angle of the adjusting seat. Drive the adjusting seat to move in a longitudinal arc, so as to adjust the angle of the adjusting seat. The angle between the motor and the cutting frame at the output end of the motor can be adjusted through the adjusting seat. Because the adjusting seat moves in an arc, the vertical distance of the cutting frame at the output end of the motor can be adjusted. , so that the cutting frame at the output end of the motor can be adjusted according to the height of the plumbing pipe, which increases the adjustability of the device and expands the use range of the device;
(2)通过在安装箱顶部安装台顶部安装有夹持架,在进行管材进行夹持固定时,通过旋转转盘可带动双向丝杆进行转动,通过转动的双向丝杆可带动外侧的两组夹具进行相对的水平移动,从而可根据管材的规格进行调节两组夹具之间的夹持距离,便于装置进行调节夹持,保证管材在切割时的稳定性,保证了管材切割时的精度,提高了装置的加工品质,同时也可使装置的加工不同规格的管材,增加了装置的可调节性,提高了装置的灵活性;(2) By installing a clamping frame on the top of the installation table at the top of the installation box, when the pipe is clamped and fixed, the two-way screw can be driven to rotate by rotating the turntable, and the two sets of clamps on the outside can be driven by the rotating two-way screw. The relative horizontal movement is carried out, so that the clamping distance between the two sets of clamps can be adjusted according to the specifications of the pipe, which is convenient for the device to adjust and clamp, ensure the stability of the pipe during cutting, ensure the accuracy of the pipe cutting, and improve the The processing quality of the device can also enable the device to process pipes of different specifications, which increases the adjustability of the device and improves the flexibility of the device;
(3)通过在切割盘的一侧安装有打磨盘,在管材切割口进行打磨时,通过切割盘转动可带动切割盘一侧的打磨盘进行高速转动,在切割盘对管材完成切割后,通过高速转动的打磨盘对管材切割口进行打磨,使得切割和磨平切面连续进行,使得管材一侧的切割口切割面平整,节省打磨步骤,提高了装置的加工效率。(3) By installing a grinding disc on one side of the cutting disc, when grinding the pipe cutting port, the grinding disc on one side of the cutting disc can be driven to rotate at a high speed by rotating the cutting disc. The high-speed rotating grinding disc grinds the cutting opening of the pipe, so that the cutting and grinding the cutting surface are continuously performed, so that the cutting surface of the cutting opening on one side of the pipe is smooth, which saves grinding steps and improves the processing efficiency of the device.
附图说明Description of drawings
图1为本实用新型的正视结构示意图;Fig. 1 is the front view structure schematic diagram of the present utility model;
图2为本实用新型的背面结构示意图;Fig. 2 is the back structure schematic diagram of the utility model;
图3为本实用新型的调节架结构示意图;Fig. 3 is the structural schematic diagram of the adjusting frame of the present invention;
图4为本实用新型的夹持架结构示意图。FIG. 4 is a schematic diagram of the structure of the clamping frame of the present invention.
图中:1、切割架;101、防护罩;102、切割盘;103、打磨盘;104、换向器;2、电机;201、调节座;3、调节架;301、液压杆;302、轴架;303、轴件;4、安装架;401、固定架;402、挡板;5、安装箱;501、箱门;502、固定脚垫;503、控制器;6、夹持架;601、安装座;602、双向丝杆;603、夹具;604、转盘。In the figure: 1, cutting frame; 101, protective cover; 102, cutting disc; 103, grinding disc; 104, commutator; 2, motor; 201, adjusting seat; 3, adjusting frame; 301, hydraulic rod; 302, Axle frame; 303, shaft part; 4, installation frame; 401, fixed frame; 402, baffle plate; 5, installation box; 501, box door; 502, fixed foot pad; 503, controller; 6, clamping frame; 601, mounting seat; 602, two-way screw; 603, fixture; 604, turntable.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供的一种实施例:一种水暖管材加工用剪切装置,包括切割架1、调节架3、安装箱5和夹持架6,安装箱5的正面通过铰链安装有箱门501,箱门501的正面设有锁扣,箱门501的上方通过螺栓安装有控制器503,控制器503可采用PLC控制器,且安装箱5的底部两侧设有固定脚垫502,固定脚垫502的顶部安装有贯穿的螺栓,进安装箱5的顶部通过安装台安装有安装架4,安装架4的那一次焊接有固定架401,且固定架401的内部设有螺纹孔,安装架4的两侧焊接有挡板402,挡板402可避免剪切的粉尘扩散,安装架4的内部通过轴栓安装有调节座201,调节座201的顶部通过螺栓安装有电机2,固定架401的内部通过轴栓安装有调节架3,调节架3的内安装有液压杆301,液压杆301的顶部通过螺纹结构安装有轴架302,且调节架3的底部固定安装有轴件303,液压杆301的顶部通过轴架302和轴栓配合可与调节座201的底部一侧连接;Please refer to Figures 1-4, an embodiment provided by the present utility model: a shearing device for processing plumbing pipes, comprising a
具体的,在进行高度调节时,调节座201的底部一侧用过轴栓与安装架4活动连接,便于调节座201进行角度的调节,且通过液压杆301可带动调节座201进行纵向的弧线移动,从而调节调节座201的角度,通过调节座201的角度调节可调节电机2与电机2输出端安装的切割架1的角度,因调节座201成弧线移动从而可调节电机2输出端切割架1的垂直距离,使其电机2输出端的切割架1可根据水暖管材的高度进行调节,增加了装置的可调节性,扩大了装置的使用范围;Specifically, when adjusting the height, the bottom side of the adjusting
电机2的输出端通过螺栓安装有切割架1,切割架1内安装有防护罩101,防护罩101的内部通过轴杆安装有切割盘102,切割盘102的一侧通过螺栓安装有打磨盘103,且切割盘102的另一侧通过螺栓安装有换向器104;A
具体的,在管材切割口进行打磨时,通过电机2可带动切割盘102进行高速转动,切割盘102转动可带动切割盘102一侧的打磨盘103进行高速转动,在切割盘102对管材完成切割后,通过高速转动的打磨盘103对管材切割口进行打磨,使得切割和磨平切面连续进行,使得管材一侧的切割口切割面平整,节省打磨步骤,提高了装置的加工效率;Specifically, when the cutting opening of the pipe is polished, the
安装箱5的顶部通过安装台一侧通过旋钮安装有夹持架6,夹持架6内安装有安装座601,安装座601的内部转动安装有贯穿的双向丝杆602,双向丝杆602的外侧通过轴套安装有夹具603,且双向丝杆602的一端固定安装有转盘604;The top of the
具体的,在进行管材进行夹持固定时,通过旋转转盘604可带动双向丝杆602进行转动,通过转动的双向丝杆602可带动外侧的两组夹具603进行相对的水平移动,从而可根据管材的规格进行调节两组夹具603之间的夹持距离,便于装置进行调节夹持,从而保证管材在切割时的稳定性,保证了管材切割时的精度,提高了装置的加工品质,同时也可使装置的加工不同规格的管材,增加了装置的可调节性,提高了装置的灵活性。Specifically, when the pipe is clamped and fixed, the two-
工作原理:使用时,首先,将管材放置在安装座601的顶部,通过旋转转盘604可带动双向丝杆602进行转动,通过转动的双向丝杆602可带动外侧的两组夹具603进行相对的水平移动,从而可根据管材的规格进行调节两组夹具603之间的夹持距离从而对管材进行夹持,同时通过液压杆301可带动调节座201进行纵向的弧线移动,从而调节调节座201的角度,通过调节座201的角度调节可调节电机2与电机2输出端安装的切割架1的角度,因调节座201成弧线移动从而可调节电机2输出端切割架1的垂直距离,使其电机2输出端的切割架1可根据水暖管材的高度进行调节,且通过电机2可带动切割盘102进行高速转动,切割盘102转动可带动切割盘102一侧的打磨盘103进行高速转动,在切割盘102对管材完成切割后,通过高速转动的打磨盘103对管材切割口进行打磨,使得切割和磨平切面连续进行,使得管材一侧的切割口切割面平整,节省打磨步骤,提高了装置的加工效率。Working principle: When using, first, place the pipe on the top of the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114505421A (en) * | 2022-02-10 | 2022-05-17 | 南通市宇翔特种钢丝钢绳有限公司 | A kind of automatic cutting equipment for steel wire rope |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114505421A (en) * | 2022-02-10 | 2022-05-17 | 南通市宇翔特种钢丝钢绳有限公司 | A kind of automatic cutting equipment for steel wire rope |
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