CN212042876U - Flat aluminum tube roll cutting machine for harmonica - Google Patents
Flat aluminum tube roll cutting machine for harmonica Download PDFInfo
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- CN212042876U CN212042876U CN201922432050.8U CN201922432050U CN212042876U CN 212042876 U CN212042876 U CN 212042876U CN 201922432050 U CN201922432050 U CN 201922432050U CN 212042876 U CN212042876 U CN 212042876U
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- hobbing
- clamping
- synchronous belt
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Abstract
The invention relates to a flat aluminum pipe roll cutting machine for a harmonica, wherein a roll cutting machine main body comprises an uncoiler and a base frame, and a horizontal roller straightening mechanism, a vertical roller straightening mechanism, a servo synchronous belt clamping and conveying mechanism, a closing mechanism, a roll cutting mechanism, a breaking mechanism, a material receiving mechanism and the like are arranged on the frame. After the aluminum pipe is straightened by the servo system, the aluminum pipe is continuously subjected to closing-up rolling cutting and stretch breaking at high speed, so that the deformation and the quality of a notch during pipe cutting are ensured, and the pipe orifice blockage caused by chip cutting is avoided; because the aluminum pipe is continuously rolled and cut off without stopping, the notch quality and the production efficiency of the aluminum pipe are greatly improved.
Description
Technical Field
The invention relates to a roll cutting machine for continuously cutting a harmonica flat aluminum tube on line.
Background
In the prior art, because the flat aluminum tube of the harmonica has the requirements on the specificity of a cutting section and the chipless during cutting, the conventional cutting mode is either cutting in a static state or cutting by side scribing, and the daily production efficiency is seriously influenced.
Disclosure of Invention
The invention aims to provide an online continuous cutting harmonica flat aluminum pipe rolling cutting machine, which aims to improve the cutting speed, ensure the cut quality and further greatly improve the production efficiency.
A roll cutting machine for continuously cutting an oblate tube of a harmonica on line is characterized in that the oblate tube of the harmonica is discharged from an uncoiler (1), passes through a loop, and then passes through a horizontal roll straightening mechanism (3), a vertical roll straightening mechanism (4), a servo synchronous belt clamping and conveying mechanism (5), a closing mechanism (6), a roll cutting mechanism (7), a stretch breaking mechanism (8) and a receiving mechanism (9) which are arranged on a base frame (2), and is roll cut and stretch broken under the control of a servo system to obtain short tubes with randomly set lengths.
The servo synchronous belt clamping mechanism (5) is fixed on the base frame (2) through a servo synchronous belt clamping mechanism mounting plate (5.1), a servo motor and a speed reducer (5.3) are fixed on the servo synchronous belt clamping mechanism mounting plate (5.1) through a clamping motor mounting seat (5.2), an output shaft of the servo motor and the speed reducer (5.3) is connected with a clamping transmission gear (5.4), the clamping transmission gear (5.4) is connected with a driving synchronous belt wheel (5.5) through a shaft, the driving synchronous belt wheel (5.5) and a driven synchronous belt wheel (5.7) are connected through a clamping transmission synchronous belt (5.6), the clamping transmission synchronous belt (5.6) is tensioned through a tensioning sliding block (5.9), and a clamping transmission pressing assembly (5.8) is used for pressing.
Closing-in mechanism (6) is fixed on base frame (2) through closing-in mechanism mounting plate (6.1), servo motor and speed reducer pass through differential gear case (6.2), be connected with horizontal closing-in gear case (6.4) and vertical closing-in gear case (6.8) through shaft coupling (6.3) respectively, install on horizontal closing-in gear case (6.4) horizontal closing-in wheel (6.5) and (6.6), install respectively on horizontal closing-in wheel (6.5) and (6.6) horizontal closing-in mould (6.7), vertical closing-in wheel (6.9) of installation on vertical closing-in gear case (6.8) output shaft, vertical closing-in mould (6.10) are installed on vertical closing-in wheel (6.9).
The hobbing motor (7.2) is fixed on the base frame (2) through a hobbing motor mounting seat (7.1), the hobbing gear box (7.5) is connected with the hobbing motor (7.2) through a coupler (7.3) and a transmission shaft and is installed on the base frame (2) through an upper hobbing roller mounting support and a lower hobbing roller mounting support (7.4), an upper hobbing roller (7.6) and a lower hobbing roller (7.6) are installed on the hobbing gear box (7.5), and the blade (7.10) is fixed on the upper hobbing roller (7.6) and the lower hobbing roller (7.6) through a hobbing cutter seat (7.7), a blade pressing piece (7.8) and a pressing block (7.9).
Breaking mechanism (8) are fixed on base frame (2), and breaking mechanism (8) comprise two sets of servo hold-in range pinch mechanisms (5), promptly: the first snapping and clamping component (8.1) and the second snapping and clamping component (8.2).
The invention has the beneficial effects that: the invention relates to an online continuous cutting harmonica flat aluminum pipe roll cutting machine which has the advantages of unique structure, smooth operation, high speed, attractive appearance, wide application, high efficiency, easiness in operation, convenience in maintenance, simplicity in adjustment and the like.
Drawings
FIG. 1 is a schematic view of the overall structure of a flat aluminum tube roll cutting machine for harmonica;
FIG. 2 is a schematic diagram of a servo synchronous belt clamping mechanism;
FIG. 3 is a schematic view of a necking mechanism;
FIG. 4 is a schematic view of the hobbing mechanism;
FIG. 5 is a schematic view of a snapping mechanism;
in the figure: uncoiler (1), base frame (2), horizontal roll straightening mechanism (3), vertical roll straightening mechanism (4), servo synchronous belt clamping mechanism (5), servo synchronous belt clamping mechanism mounting plate (5.1), clamping motor mounting seat (5.2), servo motor and speed reducer (5.3), clamping transmission gear (5.4), driving synchronous pulley (5.5), clamping synchronous belt (5.6), driven synchronous pulley (5.7), clamping pressing component (5.8), tensioning slider (5.9), closing mechanism (6), closing mechanism mounting base plate (6.1), differential gear box (6.2), coupler (6.3), horizontal closing gear box (6.4), horizontal closing wheel (6.5) and (6.6), horizontal closing die (6.7), vertical closing wheel (6.8), vertical closing wheel (6.9), vertical closing die (6.10), rolling and cutting mechanism (7), rolling and cutting motor mounting seat (7.1), The automatic roll cutting machine comprises a roll cutting motor (7.2), a coupler (7.3), an upper roll cutting roller mounting bracket, a lower roll cutting roller mounting bracket (7.4), a roll cutting gear box (7.5), an upper roll cutting roller, a lower roll cutting roller (7.6), a roll cutting tool apron (7.7), a tool pressing sheet (7.8), a pressing block (7.9), a tool blade (7.10), a snapping mechanism (8), a snapping clamping and conveying assembly I (8.1), a snapping clamping and conveying assembly II (8.2) and a material receiving mechanism (9).
Detailed Description
As shown in fig. 1-5, the roll cutting machine for continuously cutting flat aluminum tubes of harmonica in the embodiment of the invention comprises a flat aluminum tube of harmonica coming out from an uncoiler (1), passing through a loop, then being straightened by a horizontal roll straightening mechanism (3) and a vertical roll straightening mechanism (4) which are arranged on a base frame (2), conveying the aluminum tube to a closing mechanism (6) through a servo synchronous belt pinch mechanism (5) for closing, then performing roll cutting on the aluminum tube by a roll cutting mechanism (7) at the closing position to a certain depth of the aluminum tube wall, performing stretch cutting by a stretch cutting mechanism (8), and finally collecting at a material receiving mechanism (9).
A servo synchronous belt clamping mechanism (5) is fixed on a base frame (2) through a servo synchronous belt clamping mechanism mounting plate (5.1), a servo motor and a speed reducer (5.3) are fixed on the servo synchronous belt clamping mechanism mounting plate (5.1) through a clamping motor mounting seat (5.2), an output shaft of the servo motor and the speed reducer (5.3) is connected with a clamping transmission gear (5.4), the clamping transmission gear (5.4) is connected with a driving synchronous pulley (5.5) through a shaft, the driving synchronous pulley (5.5) and a driven synchronous pulley (5.7) are connected through a clamping synchronous belt (5.6), the clamping transmission synchronous belt (5.6) is tensioned through a tensioning sliding block (5.9), a clamping transmission component (5.8) is used for compressing a pipe, and the purpose that a clamping transmission pipe moves forwards at a set speed is achieved along with the movement of the synchronous belt.
Closing-in mechanism (6) is fixed on base frame (2) through closing-in mechanism mounting plate (6.1), servo motor and speed reducer pass through differential gear case (6.2), be connected with horizontal closing-in gear case (6.4) and vertical closing-in gear case (6.8) through shaft coupling (6.3) respectively, horizontal closing-in wheel (6.5) and (6.6) are installed on horizontal closing-in gear case (6.4), horizontal closing-in mould (6.7) are installed respectively on horizontal closing-in wheel (6.5) and (6.6), vertical closing-in wheel (6.9) of installation on vertical closing-in gear case (6.8) output shaft, vertical closing-in mould (6.10) are installed on vertical closing-in wheel (6.9), through servo system's control, the closing-in is carried out to the pipe department of waiting to cut off.
The hobbing motor (7.2) is fixed on the base frame (2) through a hobbing motor mounting seat (7.1), a hobbing gear box (7.5) is connected with the hobbing motor (7.2) through a coupler (7.3) and a transmission shaft and is installed on the base frame (2) through an upper hobbing roller mounting support and a lower hobbing roller mounting support (7.4), an upper hobbing roller (7.6) and a lower hobbing roller (7.6) are installed on the hobbing gear box (7.5), a blade (7.10) is fixed on the upper hobbing roller (7.6) and the lower hobbing roller (7.6) through a hobbing cutter seat (7.7), a blade (7.8) and a pressing block (7.9), the hobbing of the tube is controlled through a servo system, and the hobbing depth can be adjusted through the hobbing cutter seat (7.7) and the blade (7.8).
Breaking mechanism (8) are fixed on base frame (2), and breaking mechanism (8) comprise two sets of servo hold-in range pinch mechanisms (5), promptly: the first snapping and clamping component (8.1) and the second snapping and clamping component (8.2). When the rolled and cut pipe passes through the position between the first breaking clamping and conveying assembly (8.1) and the second breaking clamping and conveying assembly (8.2), the pipe is broken through the speed difference between the first breaking clamping and conveying assembly (8.1) and the second breaking clamping and conveying assembly (8.2).
The invention can perfectly solve the problem of improving the cutting speed of the flat aluminum tube of the harmonica, ensures the incision quality, and has the characteristics of rapid adjustment aiming at different tube types, wide adaptation and the like.
The present invention is not limited to the above-mentioned preferred embodiments, and any other products in various forms can be obtained by anyone in the light of the present invention, but any changes in the shape or structure thereof, which have the same or similar technical solutions as the present application, fall within the protection scope of the present invention.
Claims (1)
1. A flat aluminum pipe slitting mill of mouth organ which characterized in that: the automatic cutting machine comprises an uncoiler (1), a base frame (2), a horizontal roller straightening mechanism (3), a vertical roller straightening mechanism (4), a servo synchronous belt clamping and conveying mechanism (5), a closing mechanism (6), a hobbing mechanism (7), a breaking mechanism (8) and a material receiving mechanism (9); the uncoiler (1) is positioned on one side of the base frame (2), the horizontal roller straightening mechanism (3), the vertical roller straightening mechanism (4), the servo synchronous belt clamping and conveying mechanism (5), the closing mechanism (6), the hobbing mechanism (7) and the breaking mechanism (8) are sequentially arranged on the base frame (2), and the material receiving mechanism (9) is positioned on the other side of the base frame (2);
a servo synchronous belt clamping mechanism mounting plate (5.1) is fixed on a base frame (2), a servo motor and a speed reducer (5.3) are fixed on the servo synchronous belt clamping mechanism mounting plate (5.1) through a clamping motor mounting seat (5.2), an output shaft of the servo motor and the speed reducer (5.3) is connected with a clamping transmission gear (5.4), the clamping transmission gear (5.4) is connected with a driving synchronous belt pulley (5.5) through a shaft, the driving synchronous belt pulley (5.5) is connected with a driven synchronous belt pulley (5.7) through a clamping synchronous belt (5.6), the clamping synchronous belt (5.6) is tensioned through a tensioning slide block (5.9), and a clamping and pressing assembly (5.8) is used for pressing;
the closing-in mechanism (6) is fixed on the base frame (2) through a closing-in mechanism mounting bottom plate (6.1), a servo motor and a speed reducer are connected with a horizontal closing-in gear box (6.4) and a vertical closing-in gear box (6.8) through a speed-dividing gear box (6.2) and a shaft coupling (6.3) respectively, horizontal closing-in wheels (6.5) and (6.6) are mounted on the horizontal closing-in gear box (6.4), a horizontal closing-in die (6.7) is mounted on the horizontal closing-in wheels (6.5) and (6.6) respectively, a vertical closing-in wheel (6.9) is mounted on an output shaft of the vertical closing-in gear box (6.8), and a vertical closing-in die (6.10) is mounted on the vertical closing-in wheel (;
a hobbing motor (7.2) is fixed on the base frame (2) through a hobbing motor mounting seat (7.1), a hobbing gear box (7.5) is connected with the hobbing motor (7.2) through a coupler (7.3) and a transmission shaft and is installed on the base frame (2) through an upper hobbing roller mounting bracket and a lower hobbing roller mounting bracket (7.4), an upper hobbing roller (7.6) and a lower hobbing roller (7.6) are installed on the hobbing gear box (7.5), and a blade (7.10) is fixed on the upper hobbing roller (7.6) and the lower hobbing roller (7.6) through a hobbing cutter seat (7.7), a blade pressing plate (7.8) and a pressing block (7.9);
the breaking mechanism (8) is fixed on the base frame (2), the breaking mechanism (8) is composed of two groups of servo synchronous belt clamping and conveying mechanisms (5), and the two groups of servo synchronous belt clamping and conveying mechanisms (5) are a breaking clamping and conveying assembly I (8.1) and a breaking clamping and conveying assembly II (8.2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922432050.8U CN212042876U (en) | 2019-12-30 | 2019-12-30 | Flat aluminum tube roll cutting machine for harmonica |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922432050.8U CN212042876U (en) | 2019-12-30 | 2019-12-30 | Flat aluminum tube roll cutting machine for harmonica |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212042876U true CN212042876U (en) | 2020-12-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922432050.8U Active CN212042876U (en) | 2019-12-30 | 2019-12-30 | Flat aluminum tube roll cutting machine for harmonica |
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| CN (1) | CN212042876U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113953655A (en) * | 2021-11-18 | 2022-01-21 | 保隆(安徽)汽车配件有限公司 | Laser pipe cutting and blanking integrated machine |
| CN116765846A (en) * | 2023-08-21 | 2023-09-19 | 江苏天鹅乐器有限公司 | Harmonica flat aluminum pipe hobbing machine |
-
2019
- 2019-12-30 CN CN201922432050.8U patent/CN212042876U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113953655A (en) * | 2021-11-18 | 2022-01-21 | 保隆(安徽)汽车配件有限公司 | Laser pipe cutting and blanking integrated machine |
| CN116765846A (en) * | 2023-08-21 | 2023-09-19 | 江苏天鹅乐器有限公司 | Harmonica flat aluminum pipe hobbing machine |
| CN116765846B (en) * | 2023-08-21 | 2023-11-03 | 江苏天鹅乐器有限公司 | Harmonica flat aluminum pipe hobbing machine |
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