CN212042727U - A drilling machine for easy chip removal - Google Patents
A drilling machine for easy chip removal Download PDFInfo
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- CN212042727U CN212042727U CN202020538031.3U CN202020538031U CN212042727U CN 212042727 U CN212042727 U CN 212042727U CN 202020538031 U CN202020538031 U CN 202020538031U CN 212042727 U CN212042727 U CN 212042727U
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- 238000005553 drilling Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 21
- 238000000034 method Methods 0.000 abstract description 12
- 238000004140 cleaning Methods 0.000 abstract description 9
- 238000012545 processing Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
本实用新型公开了一种便于除屑的钻孔机,涉及钻孔加工设备技术领域,包括底座以及固定设置于底座上的底架,底架上设有钻头夹具以及用于驱动钻头夹具升降的升降件,钻头夹具底部转动设置有多个钻头,底架上设有用于驱动钻头转动的转动组件;所述底架上设有清屑装置,清屑装置包括负压机构以及固定设置于底架一侧的箱体,箱体靠近底架一侧设有负压室,负压机构的进风口与负压室连通,负压室上方固定连接有风管,风管另一端沿朝向钻头一侧倾斜,箱体内设有集料车,集料车位于风管远离钻头一端的下方。本实用新型公开了操作简单、减轻工作人员的劳动强度,方便快捷的将钻孔过程中的废屑集中收集的一种便于除屑的钻孔机。
The utility model discloses a drilling machine which is convenient for removing chips, and relates to the technical field of drilling processing equipment. The utility model comprises a base and a base frame fixedly arranged on the base. The lifting piece, the bottom of the drill bit fixture is rotatably provided with a plurality of drill bits, the bottom frame is provided with a rotating assembly for driving the drill bits to rotate; the bottom frame is provided with a chip cleaning device, and the chip cleaning device includes a negative pressure mechanism and is fixed on the bottom frame. One side of the box body, the side of the box body close to the chassis is provided with a negative pressure chamber, the air inlet of the negative pressure mechanism is connected with the negative pressure chamber, an air duct is fixedly connected above the negative pressure chamber, and the other end of the air duct is along the side facing the drill bit. Inclined, there is an aggregate truck in the box, and the aggregate truck is located below the end of the air duct away from the drill bit. The utility model discloses a drilling machine which is easy to operate, reduces the labor intensity of the staff, and collects the waste chips in the drilling process conveniently and quickly.
Description
技术领域technical field
本实用新型涉及钻孔加工设备技术领域,尤其涉及一种便于除屑的钻孔机。The utility model relates to the technical field of drilling processing equipment, in particular to a drilling machine which is convenient for chip removal.
背景技术Background technique
车用零部件大多在装配过程中需要将工件表面钻孔,从而方便螺栓的穿插进行装配。Most of the automotive parts need to be drilled on the surface of the workpiece during the assembly process, so as to facilitate the insertion of bolts for assembly.
现有专利授权公告号为CN209503559U的实用新型专利公开了一种泵体生产用加工治具,包括安装板,安装板的顶部两侧焊接有支撑板,支撑板上焊接有活动板,活动板顶部固定连接有输出轴朝下的驱动电机,驱动电机同轴固定有钻头,驱动电机的两侧设有与活动板焊接的推杆电机,两推杆电机相互远离的一侧均设有贯穿活动板的活动杆,活动杆的底端焊接有挤压块。The utility model patent with the existing patent authorization announcement number CN209503559U discloses a processing jig for pump body production, including a mounting plate, a support plate is welded on both sides of the top of the mounting plate, a movable plate is welded on the support plate, and the top of the movable plate is welded. A drive motor with the output shaft facing downward is fixedly connected, the drive motor is coaxially fixed with a drill bit, the two sides of the drive motor are provided with a push rod motor welded with the movable plate, and the side of the two push rod motors away from each other is provided with a through movable plate The movable rod is welded with an extrusion block at the bottom end of the movable rod.
采用上述技术方案,推杆电机驱动活动板及驱动电机的下移,使得支撑板挤压夹板相互靠近,通过夹板将工件夹持住,驱动电机带动钻头转动,完成工件的钻孔工序。但是,在钻孔过程中没有相应的碎屑处理机构,产生的碎屑四处飞溅,不仅增大了使用者的清洁工作量,而且安全性能差,对使用者的安全造成一定的威胁。Using the above technical solution, the push rod motor drives the movable plate and the driving motor to move downward, so that the support plate squeezes the clamping plates close to each other, the workpiece is clamped by the clamping plate, and the driving motor drives the drill bit to rotate to complete the drilling process of the workpiece. However, there is no corresponding debris processing mechanism in the drilling process, and the generated debris splashes around, which not only increases the cleaning workload of the user, but also has poor safety performance, posing a certain threat to the safety of the user.
实用新型内容Utility model content
本实用新型的目的是提供一种便于除屑的钻孔机,通过风管将工作过程中的废屑收集到集料车中,便于废屑的集中处理,同时,有效的防止碎屑的飞溅,保护使用者的安全,减小了使用者的清洁工作量。The purpose of the utility model is to provide a drilling machine that is convenient for removing chips. The waste chips in the working process are collected into the collecting truck through the air pipe, which is convenient for the centralized treatment of the waste chips, and at the same time, effectively prevents the chips from splashing. , protect the safety of the user, and reduce the cleaning workload of the user.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions:
一种便于除屑的钻孔机,包括底座以及固定设置于底座上的底架,所述底架上设有钻头夹具以及用于驱动钻头夹具升降的升降件,所述钻头夹具底部转动设置有多个钻头,所述底架上设有用于驱动钻头转动的转动组件;所述底架上设有清屑装置,所述清屑装置包括负压机构以及固定设置于底架一侧的箱体,所述箱体靠近底架一侧设有负压室,所述负压机构的进风口与负压室连通,所述负压室上方固定连接有风管,所述风管另一端沿朝向钻头一侧倾斜,所述箱体内设有集料车,所述集料车位于风管远离钻头一端的下方。A drilling machine that is convenient for chip removal includes a base and a base frame fixedly arranged on the base, the base frame is provided with a drill bit fixture and a lifting member for driving the drill bit fixture to rise and fall, and the bottom of the drill bit fixture is rotatably provided with a A plurality of drill bits, the bottom frame is provided with a rotating assembly for driving the drill bits to rotate; the bottom frame is provided with a chip cleaning device, and the chip cleaning device includes a negative pressure mechanism and a box body fixed on one side of the bottom frame , the box body is provided with a negative pressure chamber on the side close to the chassis, the air inlet of the negative pressure mechanism is communicated with the negative pressure chamber, an air duct is fixedly connected above the negative pressure chamber, and the other end of the air duct is along the direction of the negative pressure chamber. One side of the drill bit is inclined, and an aggregate truck is arranged in the box, and the aggregate truck is located below the end of the air duct away from the drill bit.
通过采用上述技术方案,转动组件驱动钻头转动,升降件带动钻头的升降;负压机构向负压室内提供负压,在负压的作用下,钻孔的过程中产生的废屑经由风管流入集料车中,便于对废屑的收集,减轻操作人员的劳动量。By adopting the above technical solution, the rotating component drives the drill bit to rotate, and the lifting member drives the drill bit to rise and fall; the negative pressure mechanism provides negative pressure to the negative pressure chamber, and under the action of the negative pressure, the waste chips generated during the drilling process flow into the air pipe through the air duct. In the aggregate car, it is convenient to collect the waste and reduce the labor of the operator.
本实用新型进一步设置为:所述升降件包括固定设置于底架顶部的两个呈并排设置的伸缩气缸,两所述伸缩气缸的活塞杆固定连接有滑移座,所述钻头夹具设置于滑移座下侧。The utility model is further configured as follows: the lifting element comprises two telescopic cylinders arranged side by side fixedly arranged on the top of the base frame, the piston rods of the two telescopic cylinders are fixedly connected with a sliding seat, and the drill bit fixture is arranged on the sliding seat. Move the underside of the seat.
通过采用上述技术方案,伸缩气缸活塞杆的伸缩驱动滑移座的上下移动,从而带动钻头的上下往复移动。By adopting the above technical solution, the telescopic cylinder piston rod can drive the sliding seat to move up and down, thereby driving the drill bit to reciprocate up and down.
本实用新型进一步设置为:所述转动组件包括固定设置于滑移座上的转动电机,所述滑移座上竖直设置有转轴,所述转轴贯穿滑移座且其下端位于钻头夹具内,所述转动电机通过皮带轮与转轴传动连接;所述钻头夹具内设有齿轮组,所述齿轮组包括相啮合的输入齿轮及输出齿轮,所述输入齿轮固定在转轴上,所述输出齿轮固定在钻头上。The utility model is further configured as follows: the rotating assembly comprises a rotating motor fixedly arranged on the sliding seat, a rotating shaft is vertically arranged on the sliding seat, the rotating shaft penetrates the sliding seat and its lower end is located in the drill bit fixture, The rotating motor is connected to the rotating shaft through a pulley; a gear set is arranged in the drill fixture, and the gear set includes an input gear and an output gear that mesh with each other, the input gear is fixed on the rotating shaft, and the output gear is fixed on the rotating shaft. on the drill.
通过采用上述技术方案,转动电机通过皮带轮驱动转轴的转动,与输入齿轮相啮合的输出齿轮同步转动,从而实现钻头的转动。By adopting the above technical solution, the rotating motor drives the rotation of the rotating shaft through the pulley, and the output gear meshing with the input gear rotates synchronously, thereby realizing the rotation of the drill bit.
本实用新型进一步设置为:所述滑移座上固定有套管架,所述套管架与风管固定连接。The utility model is further provided that: a casing frame is fixed on the sliding seat, and the casing frame is fixedly connected with the air duct.
通过采用上述技术方案,滑移座的升降会带动风管的同步升降,保证风管与钻头的相对位置,提高废屑回收的效率和质量,减小底座上废屑飞溅的可能性。By adopting the above technical solution, the lifting and lowering of the sliding seat will drive the synchronous lifting and lowering of the air duct, ensuring the relative position of the air duct and the drill bit, improving the efficiency and quality of waste recycling, and reducing the possibility of the waste splashing on the base.
本实用新型进一步设置为:所述负压室的上方设置有网状挡板,所述网状挡板朝向集料车倾斜设置。The utility model is further configured as follows: a mesh baffle is arranged above the negative pressure chamber, and the mesh baffle is arranged obliquely toward the collecting vehicle.
通过采用上述技术方案,网状挡板的倾斜设置使得废屑全部落入集料车中,而不会粘附在网状挡板上。By adopting the above-mentioned technical solution, the inclined arrangement of the mesh baffle allows all the waste to fall into the collecting truck without adhering to the mesh baffle.
本实用新型进一步设置为:所述集料车上方设有测距传感器和控制器,所述箱体的外侧固定有信号灯,所述控制器分别与测距传感器、控制器电连接。The utility model is further configured as follows: a distance measuring sensor and a controller are arranged above the collecting truck, a signal lamp is fixed on the outer side of the box body, and the controller is respectively electrically connected with the distance measuring sensor and the controller.
通过采用上述技术方案,测距传感器用于检测集料车中废料的高度,当高度达到一定数值时,通过控制器控制信号灯亮,从而方便工作人员观察废料车中废料的存储情况。By adopting the above technical scheme, the distance measuring sensor is used to detect the height of the scrap in the scrap car, and when the height reaches a certain value, the controller controls the signal light to turn on, so as to facilitate the staff to observe the storage of the scrap in the scrap car.
本实用新型进一步设置为:所述箱体开设有供集料车出入的出入门。The utility model is further configured as follows: the box body is provided with an exit door for the collecting vehicle to enter and exit.
通过采用上述技术方案,出入门的设置方便集料车对废料的转运,便于集中储料废料。By adopting the above technical solution, the setting of the exit door facilitates the transfer of the waste by the aggregate vehicle and facilitates the centralized storage of the waste.
本实用新型进一步设置为:所述底架上固定有限位板和限位气缸,所述限位气缸的活塞杆朝向限位板一侧设置。The utility model is further configured as follows: a limit plate and a limit cylinder are fixed on the bottom frame, and the piston rod of the limit cylinder is arranged toward one side of the limit plate.
通过采用上述技术方案,限位板用于抵紧工件的其中一侧壁,限位气缸活塞杆的伸缩用于抵紧工件,从而将工件的相对两侧壁均夹紧固定,保证工件加工过程的稳定性。By adopting the above technical solution, the limit plate is used to press against one of the side walls of the workpiece, and the expansion and contraction of the piston rod of the limit cylinder is used to press against the workpiece, so that both opposite side walls of the workpiece are clamped and fixed to ensure the machining process of the workpiece. stability.
综上所述,本实用新型的有益技术效果为:To sum up, the beneficial technical effects of the present utility model are:
(1)通过转动组件驱动钻头转动,升降件带动钻头的升降,通过负压机构向负压室内提供负压,使得废料从风管流至集料车中。通过这种方式,达到废料的收集效果,为操作人员减轻工作负担,改善了工作环境。(1) The drill bit is driven to rotate by the rotating component, and the lifting member drives the drill bit to rise and fall, and the negative pressure is provided to the negative pressure chamber through the negative pressure mechanism, so that the waste flows from the air duct to the collecting truck. In this way, the waste collection effect is achieved, the work burden is reduced for the operator, and the working environment is improved.
(2)通过套管架将风管与滑移座连接在一起,使得风管随钻头的升降而同步升降,保证风管与钻头之间的相对距离,有效减小废料四处飞溅的可能性。(2) The air duct and the sliding seat are connected together by the casing frame, so that the air duct rises and falls synchronously with the rise and fall of the drill bit, so as to ensure the relative distance between the air duct and the drill bit, and effectively reduce the possibility of waste splashing around.
(3)通过测距传感器的设置,方便快速的检测集料车中废料的存储量;通过信号灯,工作人员可以直观的了解到是否需要更换集料车,使得装置的操作方便快捷。(3) Through the setting of the distance measuring sensor, it is convenient and quick to detect the storage amount of waste in the collecting vehicle; through the signal light, the staff can intuitively know whether the collecting vehicle needs to be replaced, which makes the operation of the device convenient and fast.
附图说明Description of drawings
图1是本实用新型一个实施例的整体轴测示意图;Fig. 1 is the overall axonometric schematic diagram of an embodiment of the present utility model;
图2是本实用新型一个实施例中清屑装置的轴测示意图;Fig. 2 is the axonometric schematic diagram of the chip cleaning device in one embodiment of the present invention;
图3是本实用新型一个实施例主要用于体现转动组件的轴测示意图;FIG. 3 is an axonometric schematic diagram of an embodiment of the present invention mainly used to embody the rotating assembly;
图4是图3中A部分的局部放大图,主要用于体现齿轮组。FIG. 4 is a partial enlarged view of part A in FIG. 3 , which is mainly used to embody the gear set.
附图标记:1、底座;2、底架;201、底板;202、立柱;203、顶板;3、滑移座;4、伸缩气缸;5、钻头夹具;6、钻头;7、转动组件;71、转动电机;72、转轴;73、输入齿轮;74、输出齿轮;8、箱体;9、集料车;10、风管;11、限位板;12、限位气缸;13、套管架;14、负压机构;15、负压室;16、网状挡板;17、出入门;18、把手;19、测距传感器;20、控制器;21、信号灯。Reference numerals: 1, base; 2, chassis; 201, bottom plate; 202, column; 203, top plate; 3, sliding seat; 4, telescopic cylinder; 5, drill bit fixture; 6, drill bit; 7, rotating assembly; 71, rotating motor; 72, shaft; 73, input gear; 74, output gear; 8, box body; 9, aggregate truck; 10, air duct; 11, limit plate; 12, limit cylinder; 13, sleeve Pipe rack; 14, negative pressure mechanism; 15, negative pressure chamber; 16, mesh baffle; 17, exit door; 18, handle; 19, ranging sensor; 20, controller; 21, signal lamp.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
参见附图1,一种便于除屑的钻孔机,包括底座1以及设置于底座1上的清屑装置,底座1上固定设置有底架2。底架2包括固定设置于底座1上的底板201以及竖直固定设置于底板201上的立柱202,立柱202顶部水平固定有顶板203。立柱202上设有滑移座3,滑移座3通过沿立柱202的高度方向延伸的滑槽滑动设置于立柱202上,顶板203上设有用于驱动滑移座3滑动的升降件。Referring to FIG. 1 , a drilling machine convenient for removing chips includes a base 1 and a chip cleaning device arranged on the base 1 , and a base frame 2 is fixedly arranged on the base 1 . The bottom frame 2 includes a
结合附图2,滑移座3的底部设有钻头夹具5,钻头夹具5底部转动设置有多个绕自身轴线转动的钻头6,滑移座3上设有用于驱动钻头6转动的转动组件7。清屑装置包括固定设置于底架2一侧的箱体8。箱体8内设有集料车9,集料车9顶部设有风管10,风管10一端与箱体8固定连接,风管10远离箱体8一端沿着朝向钻头6的方向发生倾斜;转动组件7驱动钻头6转动,升降件带动钻头6升降,钻头6在下降的过程中完成对工件的钻孔。加工过程中产生的废屑经由风管10集中收集至集料车9中。2, the bottom of the sliding
参见附图3,底板201上固定有限位板11和限位气缸12,限位气缸12的活塞杆朝向限位板11一侧设置;限位气缸12的活塞杆的伸缩可以将工件抵紧固定在限位气缸12与限位板11之间。Referring to FIG. 3 , the limiting plate 11 and the limiting
结合附图1,升降件包括两个竖直设置于顶板203上的伸缩气缸4,两伸缩气缸4呈并排设置。两伸缩气缸4均通过螺栓可拆卸的固定在顶板203上,伸缩气缸4的活塞杆与滑移座3的顶部固定连接;两伸缩气缸4活塞杆的伸缩会带动滑移座3的往复升降。Referring to FIG. 1 , the lifting element includes two telescopic cylinders 4 vertically arranged on the
转动组件7包括转动电机71以及竖直设置于滑移座3上的转轴72,转动电机71通过螺栓可拆卸的固定在滑移座3上,转动电机71通过皮带轮与转轴72的顶部传动连接,转轴72沿转轴72的轴线方向贯穿滑移座3且其底部设置于钻头夹具5的内部;转动电机71输出轴的转动会带动转轴72的同步转动。The rotating
参见图3和图4,钻头夹具5内设有齿轮组,齿轮组包括同轴固定设置于转轴72下端的输入齿轮73,各钻头6顶部均同轴固定有与输入齿轮73相啮合的输出齿轮74;故转轴72的转动带动输入齿轮73的同步转动,输入齿轮73驱动各输出齿轮74的转动带动钻头6的转动。3 and 4, the
参见附图1,滑移座3上固定有套管架13,风管10靠近钻头6一端固定设置于套管架13上;故滑移组的升降会带动风管10的同步升降。Referring to FIG. 1 , a
结合附图2,底架2与箱体8之间设有负压机构14,箱体8靠近底架2一侧设有负压室15。负压机构14的进风口与负压室15相连通,风管10远离钻头6的一端设置于负压室15的上方。负压室15的上侧固定有网状挡板16,网状挡板16朝向集料车9倾斜设置;负压机构14向负压室15提供负压,废屑便通过风管10向集料车9内吸入,网状挡板16的倾斜设置使得废料全部落入集料车9内。Referring to FIG. 2 , a
箱体8远离负压机构14一侧设有出入门17,出入门17与箱体8铰接连接,出入门17外固定有把手18;通过把手18将出入门17上下翻转,便于集料车9出入箱体8。The
参见附图2,集料车9上方设有测距传感器19,测距传感器19固定设置于箱体8内,箱体8内还固定有控制器20,箱体8外侧固定有信号灯21。控制器20与信号灯21和测距传感器19电性连接;工作中,测距传感器19用于检测废料车中废料的高度,当集料车9被装满时,信号灯21亮灯,方便工作人员观察。Referring to FIG. 2 , a
本实施例的工作原理是:当工件钻孔时,将工件放置于底板201上,工件的一侧抵紧限位板11,限位气缸12活塞杆的伸长从而将工件固定。转动电机71通过皮带轮驱动转轴72的转动从而带动各钻头6的同步转动,随后,伸缩气缸4活塞杆的伸长带动钻头6的下移,则完成对工件的钻孔工序。在这一过程中,钻头6下移的同时会带动风管10的同步下降。钻孔过程中,负压机构14向负压室15提供负压,钻孔过程中产生的废屑会受负压的作用力而吸入到风管10内,经由风管10落到集料车9中。测距传感器19检测集料车9内的废料高度,当集料车9被装满时,控制器20驱动信号灯21亮起,随后工作人员通过把手18打开出入门17,将废料车从箱体8内拉出,将废料集中处理。通过这种方式,达到废料的收集效果,为操作人员减轻工作负担,改善了工作环境。The working principle of this embodiment is: when the workpiece is drilled, the workpiece is placed on the
以上所述,仅为本实用新型较佳的具体实施方式,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention should be covered. within the protection scope of the present invention.
Claims (8)
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| CN202020538031.3U CN212042727U (en) | 2020-04-13 | 2020-04-13 | A drilling machine for easy chip removal |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112705750A (en) * | 2020-12-16 | 2021-04-27 | 江西昌浩实业有限公司 | Processing device for hinge of aluminum alloy plastic-steel door and window |
| CN113798533A (en) * | 2021-09-29 | 2021-12-17 | 重庆怡之驰机械有限公司 | A high-efficiency drilling machine |
| CN115256032A (en) * | 2022-08-23 | 2022-11-01 | 上海菱光电梯配件有限公司 | Drilling machine |
| CN116117245A (en) * | 2023-04-18 | 2023-05-16 | 常州市武进庙桥兴盛锻造有限公司 | Gear chip removing mechanism, gear processing machine tool and chip removing method thereof |
-
2020
- 2020-04-13 CN CN202020538031.3U patent/CN212042727U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112705750A (en) * | 2020-12-16 | 2021-04-27 | 江西昌浩实业有限公司 | Processing device for hinge of aluminum alloy plastic-steel door and window |
| CN113798533A (en) * | 2021-09-29 | 2021-12-17 | 重庆怡之驰机械有限公司 | A high-efficiency drilling machine |
| CN115256032A (en) * | 2022-08-23 | 2022-11-01 | 上海菱光电梯配件有限公司 | Drilling machine |
| CN116117245A (en) * | 2023-04-18 | 2023-05-16 | 常州市武进庙桥兴盛锻造有限公司 | Gear chip removing mechanism, gear processing machine tool and chip removing method thereof |
| CN116117245B (en) * | 2023-04-18 | 2023-06-30 | 常州市武进庙桥兴盛锻造有限公司 | Gear chip removing mechanism, gear processing machine tool and chip removing method thereof |
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