CN212021266U - Cutting fluid recycling mechanism for diamond wire cutting - Google Patents
Cutting fluid recycling mechanism for diamond wire cutting Download PDFInfo
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- CN212021266U CN212021266U CN201922024565.4U CN201922024565U CN212021266U CN 212021266 U CN212021266 U CN 212021266U CN 201922024565 U CN201922024565 U CN 201922024565U CN 212021266 U CN212021266 U CN 212021266U
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Abstract
The utility model aims at providing a cutting fluid recycles mechanism for diamond wire-electrode cutting, its characterized in that: the cutting fluid collection device comprises a base, a diamond wire cutting machine, a cutting fluid storage cabin, a cutting fluid collection container, a support frame, a cutting fluid filter, an output pump, an output valve, an output guide pipe, a settling tank, a cutting fluid extraction pipe, an extraction pump, an extraction valve and an electric cabinet, wherein the cutting fluid collection container is provided with a vibrating machine, a filtering drainage pipe and two filter screens, the whole device has a simple structure and clear working flow thought, the quality of the filtered cutting fluid can be ensured by adopting the vibrating filter and matching the cutting fluid filter, the content of fine impurities in the cutting fluid is reduced, the design of circulating filtration enables the cutting fluid to be repeatedly utilized by carrying out deposition storage and conveying on the purified cutting fluid, and then the reutilization rate of the raw materials is improved, the resource consumption and waste are avoided, the cutting fluid subjected to triple filtration and purification reaches the reuse standard, the resources are saved, and the cutting fluid is safe and environment-friendly.
Description
Technical Field
The utility model relates to a cutting fluid recovery processing field especially relates to a cutting fluid recycling mechanism for diamond wire-electrode cutting.
Background
The diamond wire is the mainstream cutting material of domestic hard materials, the diamond wire is short for the diamond cutting wire and is also called as the diamond cutting wire or the diamond wire, a plurality of industrial hard materials are cut by cutting steel wires or gold steel wires with higher quality, especially polycrystalline silicon slices, monocrystalline silicon, crystal bars, sapphire, magnetic materials, ceramic materials and the like in the photovoltaic field, and due to the advantages of high efficiency, low cost, no pollution and the like, the diamond wire gradually replaces the domestic traditional mortar cutting means in recent years, the replacing speed is increased year by year, the diamond wire cutting liquid is used together with diamond wire equipment, the diamond wire cutting liquid is mainly used for cutting non-metal brittle materials such as monocrystalline silicon, polycrystalline silicon and the like, has excellent lubricating, cooling, anticorrosion, antirust and hydrogen inhibition functions, the total thickness deviation of the cut silicon wafer surface is small, and no wire mark exists, the service life of the diamond wire can be prolonged; the cutting equipment of the diamond wire basically adopts disposable use to cutting fluid, in order to save resource waste and reduce cost, the existing cutting equipment is transformed, the cutting fluid is recycled and reused, but the effect in the actual processing process is common, and the working efficiency of the cutting fluid cannot be improved, because the filtering equipment of the cutting fluid is independently matched and used, the use, filtration and recycling of the cutting fluid cannot form a whole set of flow, which is often distributed for operation and use, thus personnel participation and operation steps are increased invisibly, and certain potential safety hazards are caused to workers due to heat generated by high-speed friction in the cutting process of the used cutting fluid, and the use quality of the cutting fluid is difficult to ensure by adding a single filtering mode, so that the subsequent cutting processing can be influenced, meanwhile, certain influence is caused on mechanical parts, so that the cutting fluid after being used needs to be thoroughly filtered and purified, the cutting fluid is more quickly, effectively and continuously recycled, and the existing diamond wire cutting equipment needs to be improved to solve the problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a cutting fluid to diamond wire-electrode cutting sieves and strains and purifies, adopt the vibration to filter the quality that the cutting fluid after the cooperation cutting fluid filter can guarantee to filter, the slight impurity content in the cutting fluid has been reduced, deposit storage and transport through the cutting fluid to after purifying, this kind of loop filter's design for the cutting fluid can recycle, and then the reuse rate of raw materials has been improved, the cutting fluid recycling mechanism who is used for diamond wire-electrode cutting of resource consumption and waste has been avoided.
The technical scheme of the utility model is that: the utility model provides a cutting fluid circulation use mechanism for diamond wire-electrode cutting which characterized in that: the diamond wire cutting machine is positioned on the upper portion of the base, the diamond wire cutting machine is fixedly connected with the base, the cutting liquid storage cabin is positioned on the upper portion of the diamond wire cutting machine, the cutting liquid storage cabin is fixedly connected with the diamond wire cutting machine, the cutting liquid collection container and the support frame are all positioned between the diamond wire cutting machine and the base, the cutting liquid collection container is positioned on the upper portion of the support frame, the cutting liquid collection container is fixedly connected with the support frame, the support frame is fixedly connected with the base, the cutting liquid filtering machine is positioned on the lower portion of the cutting liquid collection container, and the cutting liquid filtering machine is positioned inside the base, the cutting fluid filtering machine is fixedly connected with the base, the output pump is positioned on one side of the cutting fluid filtering machine and fixedly connected with the cutting fluid filtering machine, the output valve and the output guide pipe are all positioned on the upper part of the output pump and fixedly connected with each other, one end of the output guide pipe is fixedly connected with the output valve, the other end of the output guide pipe penetrates through the base and is fixedly connected with the settling tank, the settling tank is positioned on one side of the diamond wire cutting machine and is fixedly connected with the base, the cutting fluid extraction pipe is positioned on the upper part of the settling tank, one end of the cutting fluid extraction pipe is fixedly connected with the settling tank, the other end of the cutting fluid extraction pipe is fixedly connected with the extraction pump, the extraction pump and the extraction valve are all positioned between the cutting fluid storage cabin and the cutting fluid extraction pipe, and the extraction valve is positioned between the cutting fluid storage cabin and the extraction pump, the extraction valve is fixedly connected with the cutting fluid storage cabin, the extraction pump is fixedly connected with the extraction valve, the electric cabinet is positioned on one side of the base, and the electric cabinet is fixedly connected with the base.
Further, the cutting fluid storage cabin is a cover type sealed container with liquid level scales.
Further, the cutting fluid collecting container is of a funnel-shaped structure.
Furthermore, the support frame is a hollow-out structure support with four spring support columns.
Further, still be equipped with the bobbing machine, filter drainage tube and two filter screens on the cutting fluid collection container, the bobbing machine is located one side that the container was collected to the cutting fluid, the bobbing machine is collected the container with the cutting fluid and is fixed connection, it is located the lower part that the container was collected to the cutting fluid to filter the drainage tube, the one end of filtering the drainage tube is passed the base and is collected the container with the cutting fluid and be fixed connection, two filter screens upper and lower parallel arrangement distribute in the inside that the container was collected to the cutting fluid, two filter screens all collect the container with the cutting fluid and be fixed connection.
Still further, the two filter screens are fiber nets or cotton nets.
Furthermore, the output valve and the extraction valve are both rotary ball valves.
Further, the settling tank is a sealed container with a plurality of layers of filter screens inside.
The beneficial effects of the utility model reside in that: the device is a cutting fluid recycling mechanism for diamond wire cutting, which can screen, filter and purify the cutting fluid for diamond wire cutting, can ensure the quality of the filtered cutting fluid by adopting vibration filtration and matching with a cutting fluid filter, reduces the content of fine impurities in the cutting fluid, and can recycle the cutting fluid by carrying out precipitation storage and conveying on the purified cutting fluid, so that the recycling rate of raw materials is improved, and resource consumption and waste are avoided; the components of the whole device are all arranged on the base, so that the whole device forms a whole body, the whole carrying and installation are convenient, the support frame adopts a hollow structure support with four spring support columns, when the vibrating machine runs, the whole cutting fluid collecting container and the support frame can be driven to start to vibrate, the four spring support columns of the support frame can reduce the noise generated in the vibration while not hindering the vibration of the cutting fluid collecting container, and also reduce the vibration influence of the vibrating machine on the whole device, the cutting fluid collecting container can collect the cutting fluid while being driven by the vibrating machine, and can primarily filter the collected cutting fluid, the settling tank adopts a sealed container with a plurality of layers of filter screens inside, the multi-layer filter screens inside the settling tank can screen the purified cutting fluid, and fine impurities in the cutting fluid can be effectively blocked, the purer the cutting liquid in the upper area of the tank body in the settling tank; whole equipment structure is simple, the workflow thinking is clear, and the buddha's warrior attendant line cutting liquid after will using effectively retrieves to cutting liquid through triple filtration purification reaches the standard of reuse, saves resource, safety ring more.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a sectional view of the cutting fluid collecting container of the present invention.
Wherein: 1. base 2, buddha's warrior attendant wire cut electrical discharge machining 3, cutting fluid storage cabin
4. Cutting fluid collecting container 5, support frame 6 and vibrating machine
7. Filter drainage tube 8, filter screen 9 and cutting fluid filter
10. Output pump 11, output valve 12, output conduit
13. A settling tank 14, a cutting fluid extraction pipe 15 and an extraction pump
16. Extraction valve 17 and electric cabinet
Detailed Description
The following provides a brief description of the embodiments of the present invention with reference to the accompanying drawings.
As shown in figures 1 and 2, the cutting fluid recycling mechanism for diamond wire cutting is characterized in that: the cutting fluid collection device comprises a base 1, a diamond wire cutting machine 2, a cutting fluid storage cabin 3, a cutting fluid collection container 4, a support frame 5, a cutting fluid filter 9, an output pump 10, an output valve 11, an output conduit 12, a settling tank 13, a cutting fluid extraction pipe 14, an extraction pump 15, an extraction valve 16 and an electric cabinet 17, wherein the diamond wire cutting machine 2 is positioned on the upper part of the base 1, the diamond wire cutting machine 2 is fixedly connected with the base 1, the cutting fluid storage cabin 3 is positioned on the upper part of the diamond wire cutting machine 2, the cutting fluid storage cabin 3 is fixedly connected with the diamond wire cutting machine 2, the cutting fluid collection container 4 and the support frame 5 are both positioned between the diamond wire cutting machine 2 and the base 1, the cutting fluid collection container 4 is positioned on the upper part of the support frame 5, the cutting fluid collection container 4 is fixedly connected with the support frame 5, and the support frame 1 are fixedly connected, still be equipped with bobbing machine 6, filtration drainage tube 7 and two filter screens 8 on cutting fluid collection container 4, bobbing machine 6 is located one side that cutting fluid collection container 4, bobbing machine 6 is collected container 4 with cutting fluid and is fixed connection, it is located the lower part that cutting fluid collection container 4 to filter drainage tube 7, the one end of filtering drainage tube 7 is passed base 1 and is collected container 4 with cutting fluid and be fixed connection, two filter screens 8 upper and lower parallel arrangement distribute in the inside that cutting fluid collection container 4, two filter screens 8 all are fixed connection with cutting fluid collection container 4, cutting fluid filter 9 is located the lower part that cutting fluid collection container 4, and cutting fluid filter 9 is located the inside of base 1, cutting fluid filter 9 is fixed connection with base 1, output pump 10 is located one side of cutting fluid filter 9, the output pump 10 is fixedly connected with the cutting fluid filter 9, the output valve 11 and the output conduit 12 are all positioned on the upper part of the output pump 10, the output valve 11 is fixedly connected with the output pump 10, one end of the output conduit 12 is fixedly connected with the output valve 11, the other end of the output conduit 12 penetrates through the base 1 and is fixedly connected with the settling tank 13, the settling tank 13 is positioned on one side of the diamond wire cutting machine 2, the settling tank 13 is fixedly connected with the base 1, the cutting fluid extraction pipe 14 is positioned on the upper part of the settling tank 13, one end of the cutting fluid extraction pipe 14 is fixedly connected with the settling tank 13, the other end of the cutting fluid extraction pipe 14 is fixedly connected with the extraction pump 15, the extraction pump 15 and the extraction valve 16 are all positioned between the cutting fluid storage cabin 3 and the cutting fluid extraction pipe 14, and the extraction valve 16 is positioned between the cutting fluid storage cabin 3 and the extraction pump 15, the extraction valve 16 is fixedly connected with the cutting fluid storage cabin 3, the extraction pump 15 is fixedly connected with the extraction valve 16, the electric cabinet 17 is located on one side of the base 1, and the electric cabinet 17 is fixedly connected with the base 1. The cutting fluid storage cabin 3 is a cover type sealed container with liquid level scales. The cutting fluid collection container 4 is of a funnel-shaped configuration. The support frame 5 is a hollow-out structure support with four spring support columns. The two filter screens 8 are fiber screens or cotton screens. The output valve 11 and the extraction valve 16 are both rotary ball valves. The settling tank 13 is a sealed container with a multi-layer filter screen inside.
The working mode is as follows: the device is a cutting fluid recycling mechanism for diamond wire cutting, which can screen, filter and purify the cutting fluid for diamond wire cutting, can ensure the quality of the filtered cutting fluid by adopting vibration filtration and matching with a cutting fluid filter, reduces the content of fine impurities in the cutting fluid, and can recycle the cutting fluid by carrying out precipitation storage and conveying on the purified cutting fluid, so that the recycling rate of raw materials is improved, and resource consumption and waste are avoided; the cutting fluid storage tank 3 is arranged at the top of the diamond wire cutting machine 2, the cutting fluid storage tank 3 adopts a cover type sealed container with liquid level scales and is used for storing cutting fluid, an operator can judge whether the height of the cutting fluid in the cutting fluid storage tank 3 meets the requirement by observing the liquid level scales arranged at one side of the cutting fluid storage tank 3, and if the scales of the cutting fluid do not meet the actual operation requirement, then the operator needs to open the box cover at the top of the cutting fluid storage tank 3 to fill the cutting fluid storage tank 3; the electric device on the whole device is controlled by the electric cabinet 17, when in operation, firstly, the cutting fluid generated when the diamond wire cutting machine 2 on the base 1 works can flow into the cutting fluid collecting container 4 arranged at the bottom of the diamond wire cutting machine 2, the cutting fluid collecting container 4 adopts a funnel-shaped structure, so that the cutting fluid after use can be better concentrated and leaked, and the formation of accumulated fluid in the cutting fluid collecting container 4 is avoided, in addition, a vibrator 6 is also arranged at one side of the cutting fluid collecting container 4, when the whole device is opened, the vibrator 6 can work immediately, the cutting fluid collecting container 4 is arranged on the support frame 5, the support frame 5 adopts a hollow-out structure support with four spring support columns, when the vibrator 6 runs, the whole cutting fluid collecting container 4 and the support frame 5 can be driven to start to vibrate, and the four spring support columns of the support frame 5 can not hinder the vibration of the cutting fluid collecting container 4, the noise generated in the vibration process is reduced, the vibration influence of the vibration machine 6 on the whole device is also reduced, the cutting fluid collecting container 4 can collect the cutting fluid while the vibration machine 6 is driven, the collected cutting fluid is primarily filtered, two filter screens 8 are further arranged inside the cutting fluid collecting container 4, the two filter screens 8 are distributed inside the cutting fluid collecting container 4 in an up-and-down parallel mode, each filter screen 8 is made of a fiber net or a cotton net, the mesh density of the filter screens is small, the two filter screens 8 are matched for use, a large amount of cutting waste materials and particles in the used cutting fluid can be filtered under the driving of the vibration machine 6, and the two filter screens 8 are also convenient and rapid to replace; then, the cutting fluid after the primary filtration by vibration flows into a cutting fluid filter 9 along a filtration drainage tube 7 arranged at the bottom of a cutting fluid collection container 4 to thoroughly purify and filter the cutting fluid after the primary filtration, the cutting fluid after the thorough filtration and purification in the cutting fluid filter 9 enters a settling tank 13 along an output conduit 12 to be stored under the action of an output pump 10, in addition, an output valve 11 is also arranged between the output pump 10 and the output conduit 12, the output valve 11 adopts a rotary spherical valve, when the cutting fluid is abnormal or the cutting fluid in the settling tank 13 is full, an operator can close the output valve 11 to play a role of intercepting control, the settling tank 13 adopts a sealed container with multiple layers of filter screens inside, the multiple layers of filter screens inside the sealed container can finely screen the purified cutting fluid to effectively obstruct fine impurities in the cutting fluid, the cutting fluid in the settling tank 13 closer to the upper area of the tank body is purer, so that the purpose of tertiary purification is achieved, under the extraction of the extraction pump 15, the purified cutting fluid enters the cutting fluid storage cabin 3 along the cutting fluid extraction pipe 14 through the extraction valve 16 to be reused, so that a cycle is formed, the extraction valve 16 is also a rotary spherical valve, when the cutting fluid entering the cutting fluid storage cabin 3 is abnormal, an operator can close the extraction valve 16, and the effect of intercepting control is also achieved; whole equipment structure is simple, the workflow thinking is clear, and the buddha's warrior attendant line cutting liquid after will using effectively retrieves to cutting liquid through triple filtration purification reaches the standard of reuse, saves resource, safety ring more.
In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "inner", "outer", "top", "bottom", "end", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention, and should not be considered as limiting the scope of the present invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.
Claims (8)
1. The utility model provides a cutting fluid circulation use mechanism for diamond wire-electrode cutting which characterized in that: the diamond wire cutting machine is positioned on the upper portion of the base, the diamond wire cutting machine is fixedly connected with the base, the cutting liquid storage cabin is positioned on the upper portion of the diamond wire cutting machine, the cutting liquid storage cabin is fixedly connected with the diamond wire cutting machine, the cutting liquid collection container and the support frame are all positioned between the diamond wire cutting machine and the base, the cutting liquid collection container is positioned on the upper portion of the support frame, the cutting liquid collection container is fixedly connected with the support frame, the support frame is fixedly connected with the base, the cutting liquid filtering machine is positioned on the lower portion of the cutting liquid collection container, and the cutting liquid filtering machine is positioned inside the base, the cutting fluid filtering machine is fixedly connected with the base, the output pump is positioned on one side of the cutting fluid filtering machine and fixedly connected with the cutting fluid filtering machine, the output valve and the output guide pipe are all positioned on the upper part of the output pump and fixedly connected with each other, one end of the output guide pipe is fixedly connected with the output valve, the other end of the output guide pipe penetrates through the base and is fixedly connected with the settling tank, the settling tank is positioned on one side of the diamond wire cutting machine and is fixedly connected with the base, the cutting fluid extraction pipe is positioned on the upper part of the settling tank, one end of the cutting fluid extraction pipe is fixedly connected with the settling tank, the other end of the cutting fluid extraction pipe is fixedly connected with the extraction pump, the extraction pump and the extraction valve are all positioned between the cutting fluid storage cabin and the cutting fluid extraction pipe, and the extraction valve is positioned between the cutting fluid storage cabin and the extraction pump, the extraction valve is fixedly connected with the cutting fluid storage cabin, the extraction pump is fixedly connected with the extraction valve, the electric cabinet is positioned on one side of the base, and the electric cabinet is fixedly connected with the base.
2. The cutting fluid recycling mechanism for diamond wire cutting according to claim 1, wherein: the cutting fluid storage cabin is a cover type sealed container with liquid level scales.
3. The cutting fluid recycling mechanism for diamond wire cutting according to claim 1, wherein: the cutting fluid collecting container is of a funnel-shaped structure.
4. The cutting fluid recycling mechanism for diamond wire cutting according to claim 1, wherein: the support frame is a hollow-out structure support with four spring support columns.
5. The cutting fluid recycling mechanism for diamond wire cutting according to claim 1, wherein: still be equipped with bobbing machine, filtration drainage tube and two filter screens on the cutting fluid collection container, the bobbing machine is located one side that the container was collected to the cutting fluid, the bobbing machine is collected the container with the cutting fluid and is fixed connection, it is located the lower part that the container was collected to the cutting fluid to filter the drainage tube, the one end of filtering the drainage tube is passed the base and is collected the container with the cutting fluid and be fixed connection, two filter screens upper and lower parallel arrangement distribute in the inside that the container was collected to the cutting fluid, two filter screens all collect the container with the cutting fluid and be fixed connection.
6. The cutting fluid recycling mechanism for diamond wire cutting according to claim 5, wherein: the two filter screens are fiber screens or cotton screens.
7. The cutting fluid recycling mechanism for diamond wire cutting according to claim 1, wherein: the output valve and the extraction valve are both rotary ball valves.
8. The cutting fluid recycling mechanism for diamond wire cutting according to claim 1, wherein: the settling tank is a sealed container with a plurality of layers of filter screens inside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922024565.4U CN212021266U (en) | 2019-11-21 | 2019-11-21 | Cutting fluid recycling mechanism for diamond wire cutting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922024565.4U CN212021266U (en) | 2019-11-21 | 2019-11-21 | Cutting fluid recycling mechanism for diamond wire cutting |
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| Publication Number | Publication Date |
|---|---|
| CN212021266U true CN212021266U (en) | 2020-11-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922024565.4U Active CN212021266U (en) | 2019-11-21 | 2019-11-21 | Cutting fluid recycling mechanism for diamond wire cutting |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113459304A (en) * | 2021-07-02 | 2021-10-01 | 西安近代化学研究所 | Diamond wire cutting device and cutting process for various gunpowder materials |
| CN113858463A (en) * | 2021-11-03 | 2021-12-31 | 燕飞 | Diamond wire cutting machine for solar-grade silicon wafer |
| CN117901285A (en) * | 2023-11-23 | 2024-04-19 | 连城凯克斯科技有限公司 | Linear cutting cooling device |
-
2019
- 2019-11-21 CN CN201922024565.4U patent/CN212021266U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113459304A (en) * | 2021-07-02 | 2021-10-01 | 西安近代化学研究所 | Diamond wire cutting device and cutting process for various gunpowder materials |
| CN113858463A (en) * | 2021-11-03 | 2021-12-31 | 燕飞 | Diamond wire cutting machine for solar-grade silicon wafer |
| CN117901285A (en) * | 2023-11-23 | 2024-04-19 | 连城凯克斯科技有限公司 | Linear cutting cooling device |
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