CN212007781U - A jack static load experimental platform - Google Patents
A jack static load experimental platform Download PDFInfo
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- CN212007781U CN212007781U CN202020961207.6U CN202020961207U CN212007781U CN 212007781 U CN212007781 U CN 212007781U CN 202020961207 U CN202020961207 U CN 202020961207U CN 212007781 U CN212007781 U CN 212007781U
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Abstract
本实用新型公开了一种千斤顶静载实验平台,包括工作台、载料台、千斤顶、重物块、滑块一以及驱动滑块一移动的升降机构,载料台顶面还设有限位条,载料台底部设有结合机构,千斤顶设在载料台的底部,重物块呈圆环形,滑块一中心设有供千斤顶穿过的通槽和承载机构,承载机构包括两个承载板和驱动单元,承载板的前侧连接驱动单元,承载板的后侧和滑块一滑动连接,两个承载板靠近对方的侧面上设有和载料台配合的半圆台阶槽,承载板上还设有压力传感器,升降机构的右侧还设有测量机构,载料台放置重物块,承载板带着载料台下移,并和千斤顶的活动杆结合,通过测量机构,测出一定时间后,千斤顶活动杆下降的距离。
The utility model discloses a jack static load experiment platform, which comprises a working table, a material loading table, a jack, a heavy object block, a sliding block and a lifting mechanism for driving the sliding block 1 to move. The top surface of the material loading table is further provided with a limit bar , There is a combination mechanism at the bottom of the loading platform, the jack is located at the bottom of the loading platform, the heavy block is in the shape of a circular ring, and the center of the slider is provided with a through groove and a bearing mechanism for the jack to pass through, and the bearing mechanism includes two bearing Plate and drive unit, the front side of the carrier plate is connected to the drive unit, the rear side of the carrier plate is connected to the slider in a sliding manner, and the sides of the two carrier plates close to each other are provided with semicircular step grooves matched with the loading table. There is also a pressure sensor, and a measuring mechanism is also provided on the right side of the lifting mechanism. The loading platform is placed with heavy blocks, and the loading plate moves down with the loading platform, and is combined with the movable rod of the jack. Through the measuring mechanism, a certain amount is measured. After time, the distance that the jack activity rod falls.
Description
技术领域technical field
本实用新型涉及千斤顶领域,特别涉及一种千斤顶静载实验平台。The utility model relates to the field of jacks, in particular to a jack static load experimental platform.
背景技术Background technique
千斤顶主要用于厂矿、交通运输等部门作为车辆修理及其它起重、支撑等工作,其结构轻巧坚固、灵活可靠,一人即可携带和操作。The jack is mainly used in factories, mines, transportation and other departments as vehicle repair and other lifting and support work. Its structure is light, strong, flexible and reliable, and can be carried and operated by one person.
千斤顶的静载实验是将设定好质量的重物放置于千斤的活动杆上,记录下初始时,千斤顶活动杆的位置,然后等一定时间后,再去记录千斤顶活动杆的另一位置,通过两次位置,得出千斤顶的活动杆在一定压力下,经过一定时间,下移的距离,在和标椎进行比较,得出被测的千斤顶静载是否合格。The static load experiment of the jack is to place a weight with a set mass on the movable rod of the jack, record the initial position of the movable rod of the jack, and then wait for a certain period of time to record another position of the movable rod of the jack. Through two positions, it is obtained that the movable rod of the jack moves downward under a certain pressure and after a certain period of time, and then compares it with the standard vertebra to determine whether the static load of the tested jack is qualified.
目前缺少专门用于该类静载实验的平台,导致实验时操作不方便,容易产生误差。At present, there is a lack of a platform specially used for this type of static load experiment, which leads to inconvenient operation during the experiment and is prone to errors.
实用新型内容Utility model content
本实用新型的目的是提供一种千斤顶静载实验平台,具有操作方便、减小实验误差等优点。The purpose of the utility model is to provide a jack static load experimental platform, which has the advantages of convenient operation, reduced experimental error and the like.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions:
一种千斤顶静载实验平台,包括工作台、载料台、千斤顶、重物块、滑块一以及驱动滑块一移动的升降机构,所述载料台呈圆形,且载料台的顶部设有圆形槽,所述圆形槽的顶面还设有限位条,所述载料台底部设有和一定范围内不同千斤顶杆径配合的结合机构,所述千斤顶设在载料台的底部,所述重物块呈圆环形,且重物块的外径和圆形槽配合,所述滑块一呈方形,所述滑块一的中心设有供千斤顶穿过的通槽,所述滑块一的中心还设有承载载料台的承载机构,所述承载机构包括两个承载板,以及驱动两个承载板对象移动的驱动单元,所述承载板的前侧连接驱动单元,所述承载板的后侧和滑块一滑动连接,所述两个承载板靠近对方的侧面上设有和载料台配合的半圆台阶槽,所述承载板上还设有压力传感器,所述升降机构的右侧还设有测量机构。A jack static load experiment platform, comprising a workbench, a material loading table, a jack, a heavy block, a sliding block, and a lifting mechanism for driving the sliding block 1 to move. The loading table is circular, and the top of the loading table is A circular groove is provided, the top surface of the circular groove is also provided with a limit bar, and the bottom of the loading platform is provided with a combination mechanism that cooperates with different jack rod diameters within a certain range, and the jack is arranged on the bottom of the loading platform. At the bottom, the weight block is annular, and the outer diameter of the weight block is matched with the circular groove, the slider one is square, and the center of the slider one is provided with a through groove for the jack to pass through, The center of the slider 1 is also provided with a bearing mechanism for carrying the loading table, the bearing mechanism includes two bearing plates, and a driving unit for driving the objects of the two bearing plates to move, and the front side of the bearing plate is connected with the driving unit , the rear side of the carrying plate is slidably connected to the slider, the sides of the two carrying plates close to each other are provided with semicircular stepped grooves that cooperate with the loading table, and the carrying plate is also provided with a pressure sensor, so The right side of the lifting mechanism is also provided with a measuring mechanism.
采用上述技术方案,初始时,两个承载板贴合,载料台放置合适的重物块后,放置于半圆台阶槽上,千斤顶放置于工作台,并处于承载板的正下方,升降机构带动滑块一下降,载料台跟着下降,当载料台底部的三爪卡盘接触到千斤顶的杆时,载料台停止下移,但两个承载板继续下移一段,承载板上还设有压力传感器,当压力传感器数值归零,升降机构暂停,用内六角使三爪卡盘和千斤顶的杆配合,驱动单元带动两个承载板相互远离,使承载板不与千斤顶接触,静置一段时间,通过测量机构得出,在一定载重量下,经过一定时间后,千斤顶的杆下移的距离。With the above technical solution, initially, the two load-bearing plates are attached, and the load-bearing table is placed on the semicircular step groove after placing a suitable weight block. As soon as the slider descends, the loading table descends, and when the three-jaw chuck at the bottom of the loading table touches the rod of the jack, the loading table stops moving down, but the two bearing plates continue to move down a section, and there is also a set on the bearing plate. There is a pressure sensor, when the value of the pressure sensor returns to zero, the lifting mechanism is suspended, and the three-jaw chuck and the rod of the jack are matched with the hexagon. The time is obtained through the measuring mechanism. Under a certain load, the distance that the rod of the jack moves down after a certain period of time.
作为优选,所述测量机构包括竖直杆、滑块二以及连接部,所述滑块二和竖直杆滑动连接,且竖直杆上标有刻度,所述连接部一端和滑块二固定连接,另一端和载料台可拆卸连接。Preferably, the measuring mechanism includes a vertical rod, a second sliding block and a connecting part, the sliding block two and the vertical rod are slidably connected, and the vertical rod is marked with a scale, and one end of the connecting part is fixed to the second sliding block Connection, the other end and the loading table can be detachably connected.
采用上述技术方案,载料台移动,通过连接部带动滑块二在竖直杆上移动。竖直杆上标有刻度,方便读数。With the above technical solution, the loading table moves, and the second sliding block is driven to move on the vertical rod through the connecting portion. The vertical rod is marked with a scale for easy reading.
作为优选,所述驱动单元包括壳体、双向螺杆和电机一,所述双向螺杆包括螺纹部分一、螺纹部分二和连接部分,所述双向螺杆两端和壳体转动连接,且所述双向螺杆的一端穿出壳体,所述电机一和双向螺杆穿出壳体的一端固定连接,所述壳体中间设有隔板,所述两个承载板的左侧设有突出部分,所述两个突出部分分别处于隔板的两侧,且所述两个突出部分分别设有和两个螺纹部分配合的螺纹通孔。Preferably, the drive unit includes a housing, a bidirectional screw rod and a motor 1, the bidirectional screw rod comprises a thread part 1, a threaded
采用上述技术方案,电机一转动,带动两个承载板对向移动。With the above technical solution, when the motor rotates, it drives the two bearing plates to move in opposite directions.
作为优选,所述升降机构包括四个导杆、两个液压缸,所述四个导杆和工作台固定连接,所述滑块一的四个角上设有和四个导杆配合的通孔,所述两个液压缸和滑块一底部的两侧固定连接。Preferably, the lifting mechanism includes four guide rods and two hydraulic cylinders, the four guide rods are fixedly connected to the worktable, and four corners of the slider 1 are provided with through-holes matched with the four guide rods. holes, the two hydraulic cylinders are fixedly connected to the two sides of the bottom of the slider.
采用上述技术方案,液压缸带动滑块一上升和下降。With the above technical solution, the hydraulic cylinder drives the sliding block to ascend and descend.
作为优选,所述结合机构为三爪卡盘,所述三爪卡盘的卡爪朝下,所述三爪卡盘和载料台底部固定连接,所述三爪卡盘设有调节口。Preferably, the combination mechanism is a three-jaw chuck, the jaws of the three-jaw chuck face downward, the three-jaw chuck is fixedly connected to the bottom of the loading table, and the three-jaw chuck is provided with an adjustment port.
采用上述技术方案,三爪卡盘可以配合一定范围内的千斤顶。With the above technical solution, the three-jaw chuck can be matched with a jack within a certain range.
作为优选,所述承载板上的压力传感器数值归零时,所述液压缸暂停一段时间,然后接着下移。Preferably, when the value of the pressure sensor on the carrier plate returns to zero, the hydraulic cylinder pauses for a period of time, and then moves down.
采用上述技术方案,当压力传感器数值归零,升降机构暂停,暂停的这端时间内,用内六角使三爪卡盘和千斤顶的杆配合。Using the above technical solution, when the value of the pressure sensor returns to zero, the lifting mechanism is suspended, and within this period of suspension, the three-jaw chuck and the rod of the jack are matched with the inner hexagon.
作为优选,所述工作台上还设有秒表。Preferably, a stopwatch is also provided on the workbench.
采用上述技术方案,方便观察千斤顶受压的时间。By adopting the above technical scheme, it is convenient to observe the time when the jack is pressed.
附图说明Description of drawings
图1为实施例结构示意图;Fig. 1 is the structural representation of embodiment;
图2为实施例承载机构示意图。FIG. 2 is a schematic diagram of the carrying mechanism of the embodiment.
附图标记:1、工作台;2、载料台;21、圆形槽;22、限位条;3、千斤顶;4、重物块;5、滑块一;51、通槽;52、凹槽;6、承载机构;61、承载板;611、半圆台阶槽;612、凸起;613、突出部分;62、驱动单元;621、壳体;622、双向螺杆;623、电机一;7、测量机构;71、竖直杆;72、滑块二;73、连接部;8、导杆;9、液压缸;10、三爪卡盘。Reference numerals: 1. Workbench; 2. Loading platform; 21. Circular groove; 22. Limit bar; 3. Jack; 4. Heavy block; 5. Slider one; 51. Through groove; groove; 6, bearing mechanism; 61, bearing plate; 611, semicircular step groove; 612, protrusion; 613, protruding part; 62, drive unit; 621, housing; 622, two-way screw; 623, motor one; 7 , Measuring mechanism; 71, vertical rod; 72, slider two; 73, connecting part; 8, guide rod; 9, hydraulic cylinder; 10, three-jaw chuck.
具体实施方式Detailed ways
以下所述仅是本实用新型的优选实施方式,保护范围并不仅局限于该实施例,凡属于本实用新型思路下的技术方案应当属于本实用新型的保护范围。同时应当指出,对于本技术领域的普通技术人员而言,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The following descriptions are only the preferred embodiments of the present invention, and the protection scope is not limited to this embodiment. All technical solutions that belong to the idea of the present invention should belong to the protection scope of the present invention. At the same time, it should be pointed out that, for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
如图1和图2所示,一种千斤顶静载实验平台,包括工作台1、载料台2、千斤顶3、重物块4、滑块一5以及驱动滑块一5移动的升降机构,载料台2呈圆形,且载料台2的顶部设有圆形槽21,重物块4呈圆环形(方便拿取),且重物块4的外径和圆形槽21配合,圆形槽21的顶面还间隔设有120度设有三个限位条22,这样可以根据不同的载重需求,放置不同数量的重物块4到载料台2上,载料台2底部设有和一定范围内不同千斤顶3杆径配合的结合机构,结合机构为一三爪卡盘10,并且三爪卡盘10的卡爪朝下,三爪卡盘10和载料台2底部焊接固定,并且三爪卡盘10的中心和载料台2的中心在俯视方向上重合,三爪卡盘10设有调节口,将内六角插入调节口,转动后同时带动三个卡爪移动,适应一定范围内不同千斤顶3杆径。As shown in Figure 1 and Figure 2, a jack static load experimental platform includes a workbench 1, a loading table 2, a jack 3, a heavy block 4, a slider 1 5 and a lifting mechanism that drives the slider 1 5 to move, The loading table 2 is circular, and the top of the loading table 2 is provided with a
滑块一5呈方形,滑块一5的中心设有供千斤顶3穿过的通槽51,滑块一5的中心还设有承载载料台2的承载机构6,承载机构6包括两个承载板61以及驱动两个承载板61对象移动的驱动单元62,操承载板61的左侧连接驱动单元62,承载板61的后侧设有凸起612,滑块一5对应位置设有凹槽52,驱动单元62包括壳体621、双向螺杆622和电机一623,双向螺杆622包括螺纹部分一、螺纹部分二和连接部73分,壳体621的两端设有轴承,双向螺杆622两端和壳体621转动连接,且双向螺杆622的一端穿出壳体621,电机一623的输出轴和双向螺杆622穿出壳体621的一端通过联轴器固定连接,两个承载板61的前侧设有突出部分613,两个突出部分613分别设有和两个螺纹部分配合的螺纹通孔,两个承载板61靠近对方的侧面上设有和载料台2配合的半圆台阶槽611,这样驱动单元62带动两个承载板61相互靠近,两个承载板61贴合后,两个半圆台阶槽611形成一个和载料台2配合的圆形的台阶槽,这样将载料台2放置于台阶槽中。The slider one 5 is square, and the center of the slider one 5 is provided with a through
升降机构包括四个导杆8、两个液压缸9,四个导杆8和工作台1固定连接,滑块一5的四个角上设有和四个导杆8配合的通孔,两个液压缸9的伸缩杆和滑块一5底部的左右两侧固定连接,液压缸9和工作台1固定连接,且两个液压缸9处在对应的两个导杆8之间。The lifting mechanism includes four
升降机构的右侧还设有测量机构7,测量机构7包括竖直杆71、滑块二72以及连接部73,滑块二72呈圆环形,且滑块二72和竖直杆71滑动连接,竖直杆71上标有刻度,竖直杆71底部和工作台1固定连接,连接部73一端和滑块二72焊接固定,连接部73另一端设有通孔,载料台2的顶面上设有对应的螺纹孔,通过螺栓穿过连接部73后,和螺纹孔配合,实现连接部73和载料台2的连接,这样载料台2移动的同时,就会带动滑块二72在竖直杆71上移动,连接部73设有和载料台2圆柱侧面配合的连接片,连接片上设有通孔,载料台2的圆柱侧面上设有配合的螺纹孔。The right side of the lifting mechanism is also provided with a measuring mechanism 7. The measuring mechanism 7 includes a
初始时,两个承载板61贴合,载料台2放置合适的重物块4后,放置于半圆台阶槽611上,千斤顶3放置于工作台1,并处于承载板61的正下方,升降机构带动滑块一5下降,载料台2跟着下降,当载料台2底部的三爪卡盘10接触到千斤顶3的杆时,载料台2停止下移,但两个承载板61继续下移一段,承载板61上还设有压力传感器,当压力传感器数值归零,升降机构暂停,用内六角使三爪卡盘10和千斤顶3的杆配合,记录此时竖直杆71上的读数,驱动单元62带动两个承载板61相互远离,使承载板61不与千斤顶3接触,静置一段时间,工作台1上还设有秒表(秒表在图中未出),可以通过查看秒表来确定静置的时间,到达静置时间后,再次记录竖直杆71上的读数,这样就可以得出,在一定载重量下,经过一定时间后,千斤顶3的杆下移的距离。Initially, the two bearing
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