CN211994270U - Panel production and processing system - Google Patents
Panel production and processing system Download PDFInfo
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- CN211994270U CN211994270U CN202020395361.1U CN202020395361U CN211994270U CN 211994270 U CN211994270 U CN 211994270U CN 202020395361 U CN202020395361 U CN 202020395361U CN 211994270 U CN211994270 U CN 211994270U
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- heat exchange
- conveyer belt
- transfer roller
- panel
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Abstract
The utility model discloses a panel production system of processing, it belongs to panel processing technology field, including the transfer roller conveyer belt, transfer roller conveyer belt one end is connected with panel former, keeps away from panel former install cutting equipment on the transfer roller conveyer belt, is close to panel former be equipped with cooling arrangement on the transfer roller conveyer belt, cooling arrangement is connected with the water pump, the water pump is connected with the water tank, between cooling arrangement and the cutting equipment be equipped with on the conveyer belt and draw membrane equipment, cooling arrangement and draw and be equipped with the heat exchanger intercommunication between the membrane equipment, the heat exchanger with draw and be equipped with the fan intercommunication between the membrane equipment, heat exchanger and water tank intercommunication.
Description
Technical Field
The utility model relates to a panel processing technology field, concretely relates to panel production system of processing.
Background
Traditional panel adds man-hour, every processing technology is generally to be processed on independent equipment, for example, carry out the extrusion molding into panel with the masterbatch earlier, to the panel tectorial membrane again, cut after the tectorial membrane, traditional panel processing process automation degree is low, manual operation process is many, and because manual operation's process is many and lead to the quality of product unstable, in addition, because traditional equipment is when panel is not cooled down yet, directly cover the mode of film through the roll-in, some impurity on the panel or on the film can be impressed and lead to the panel quality to descend in the panel of not yet stereotyping.
SUMMERY OF THE UTILITY MODEL
To the problem that exists among the prior art, the utility model provides a pair of panel production system of processing can integrate the transfer roller conveyer belt with the tectorial membrane device, the device of moulding by pulling and the cutting device that set up rather than corresponding mutually, has improved degree of automation, adopts forced air cooling and water-cooling heat transfer to shaping panel to combine together simultaneously, utilizes the mode of gradient cooling, guarantees the shaping quality of panel on the basis of improvement panel cooling efficiency.
In order to realize the purpose, the utility model discloses a technical scheme as follows:
the utility model provides a panel production system of processing, includes the transfer roller conveyer belt, transfer roller conveyer belt one end is connected with panel former, keeps away from panel former install cutting equipment on the transfer roller conveyer belt, is close to panel former be equipped with cooling device on the transfer roller conveyer belt, cooling device is connected with the water pump, the water pump is connected with the water tank, between cooling device and the cutting equipment be equipped with on the conveyer belt and draw membrane equipment, cooling device and draw and be equipped with the heat exchanger intercommunication between the membrane equipment, the heat exchanger with draw and be equipped with the fan intercommunication between the membrane equipment, heat exchanger and water tank intercommunication.
Preferably, the cooling apparatus includes the shell, the shell below is equipped with hydraulic lift jar, install in the shell with transfer roller conveyer belt matched with spiral heat transfer mechanism, spiral heat transfer mechanism one end is passed the shell with the water pump intercommunication, the spiral heat transfer mechanism other end passes shell and heat exchanger intercommunication, the transfer roller conveyer belt is inserted and is located in spiral heat transfer mechanism, spiral heat transfer mechanism below be equipped with a plurality of evenly distributed with transfer roller conveyer belt matched with air-cooler, hydraulic lift jar is located the air-cooler both sides are followed transfer roller conveyer belt direction of motion spiral heat transfer mechanism both sides the transfer roller of transfer roller conveyer belt is connected with the pivot, install the drive wheel in the pivot, the drive wheel is connected with spiral heat transfer mechanism transmission.
Preferably, the spiral heat exchange mechanism comprises heat exchange straight pipes, the heat exchange straight pipes are located above the conveying roller conveying belt, a pipe is arranged between every two adjacent heat exchange straight pipes for connection, a rotary joint is arranged between each heat exchange straight pipe and the corresponding pipe for communication, a driving wheel matched with the driving wheel is installed at one end of each heat exchange straight pipe outside the spiral heat exchange mechanism, a driving belt is arranged between the driving wheel and the corresponding driving wheel for connection, a driving mechanism matched with the adjacent heat exchange straight pipes is installed at one end, away from the driving wheel, of each heat exchange straight pipe, and the driving mechanism and the driving wheel are located between the rotary joints on the same heat exchange straight.
Preferably, the driving mechanism comprises a gear, and the gears on the adjacent heat exchange straight pipes are meshed.
Preferably, the shell below the conveying roller conveying belt is rotatably connected with two auxiliary shafts matched with the conveying belt.
Preferably, the film drawing equipment consists of a film laminating device and a plastic drawing device;
the film laminating device is used for laminating a film on a plate and comprises a support frame and an electric heating fan, the electric heating fan is positioned between the support frame and the plastic drawing device, a film roll is arranged on the support frame, and the electric heating fan is communicated with the fan;
the device is moulded to drawing includes the frame of moulding, transfer roller conveyer belt both sides install the pneumatic cylinder on the frame of moulding, the pneumatic cylinder rotates and is connected with the roller of moulding, mould the roller to draw with the transfer roller transmission of transfer roller conveyer belt is connected, mould the roller to draw with mould under the roller to draw the transfer roller on the transfer roller conveyer belt cooperatees.
The utility model has the advantages of that:
1. the utility model discloses in cool off the shaping panel through the mode that forced air cooling and water-cooling heat transfer matched with, be favorable to improving cooling efficiency, adopt spiral heat transfer mechanism to utilize the difference of the temperature of water in the different heat transfer straight pipes to carry out the ladder nature cooling to the shaping panel simultaneously, can avoid panel to take place to warp because of expend with heat and contract with cold, be favorable to improving the processingquality of panel;
2. the utility model adopts the heat exchanger and the fan to match to lead the heated air into the electric heating fan, which is favorable for reducing the energy consumption of the electric heating fan, and simultaneously leads the cooled water into the water tank again, thereby realizing the recycling of the cooling water and being favorable for reducing the production cost;
3. in the utility model, the conveying belt of the conveying roller is integrated with the film covering device, the plastic drawing device and the cutting device which are correspondingly arranged, so that the labor cost of the plate processing is greatly reduced, the automation degree is improved, the consistency of the finished plate is better, and the defective rate is lower;
4. the utility model discloses in control the height of heat transfer straight tube and drawing plastic roller respectively through hydraulic pressure lift jar and pneumatic cylinder, can satisfy the cooling demand of different thickness panels, be favorable to improving the tectorial membrane effect of different panels.
Drawings
Fig. 1 is a schematic view of the overall structure of a plate production and processing system of the present invention;
fig. 2 is a sectional view of a cooling apparatus of a plate production and processing system according to the present invention;
FIG. 3 is a top view of the interior of a cooling apparatus of a panel production and processing system according to the present invention;
fig. 4 is a left side view of the cooling apparatus of the plate manufacturing system of the present invention.
In the figure: 1-conveying roller conveying belt, 2-plate forming equipment, 3-cutting equipment, 4-cooling equipment, 5-water pump, 6-water tank, 7-support frame, 8-electric heating fan, 9-film roll, 10-plastic drawing frame, 11-hydraulic cylinder, 12-plastic drawing roller, 13-heat exchanger, 14-fan, 15-auxiliary shaft, 401-shell, 402-hydraulic lifting cylinder, 403-air cooler, 404-rotating shaft, 405-driving wheel, 406-heat exchange straight pipe, 407-guide pipe, 408-rotary joint, 409-driving wheel, 410-driving belt and 411-driving mechanism.
Detailed Description
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
A panel production system of processing as shown in fig. 1-4, including transfer roller conveyer belt 1, 1 one end of transfer roller conveyer belt is connected with panel former 2, keeps away from panel former 2 install cutting equipment 3 on the transfer roller conveyer belt 1, be close to panel former 2 be equipped with cooling apparatus 4 on the transfer roller conveyer belt 1, cooling apparatus 4 is connected with water pump 5, water pump 5 is connected with water tank 6, between cooling apparatus 4 and the cutting equipment 3 be equipped with on the conveyer belt and draw membrane equipment, be equipped with heat exchanger 13 intercommunication between cooling apparatus 4 and the membrane equipment, heat exchanger 13 and draw and be equipped with fan 14 intercommunication between the membrane equipment.
The cooling device 4 comprises a housing 401, a hydraulic lifting cylinder 402 is arranged below the housing 401, a spiral heat exchange mechanism matched with the conveying roller conveying belt 1 is arranged in the shell 401, one end of the spiral heat exchange mechanism penetrates through the shell 401 to be communicated with the water pump 5, the other end of the spiral heat exchange mechanism penetrates through the shell 401 to be communicated with the heat exchanger 13, the conveying roller conveying belt 1 is inserted into the spiral heat exchange mechanism, a plurality of air coolers 403 which are uniformly distributed and matched with the conveying roller conveying belt 1 are arranged below the spiral heat exchange mechanism, the hydraulic lifting cylinders 402 are positioned at two sides of the air cooler 403, the conveying rollers of the conveying roller conveying belt 1 at two sides of the spiral heat exchange mechanism along the moving direction of the conveying roller conveying belt 1 are connected with a rotating shaft 404, a driving wheel 405 is mounted on the rotating shaft 404, and the driving wheel 405 is in transmission connection with the spiral heat exchange mechanism; the spiral heat exchange mechanism comprises heat exchange straight pipes 406, the heat exchange straight pipes 406 are positioned above the conveying roller conveying belt 1, a guide pipe 407 is arranged between every two adjacent heat exchange straight pipes 406 for connection, a rotary joint 408 is arranged between each two adjacent heat exchange straight pipes 406 for communication, a driving wheel 409 matched with the driving wheel 405 is installed at one end of each heat exchange straight pipe 406 outside the spiral heat exchange mechanism, a driving belt 410 is arranged between the driving wheel 409 and the driving wheel 405 for connection, a driving mechanism 411 matched with the adjacent heat exchange straight pipe 406 is installed at one end, far away from the driving wheel 409, of each heat exchange straight pipe 406, and the driving mechanism 411 and the driving wheel 409 are positioned between the rotary joints 408 on the same heat exchange straight pipe 406; the driving mechanism 411 comprises gears, and the gears on the adjacent heat exchange straight pipes 406 are meshed; two auxiliary shafts 15 matched with the transmission belt 410 are rotatably connected in the shell 401 below the transmission roller conveying belt 1; the film drawing equipment consists of a film laminating device and a plastic drawing device; the film laminating device is used for laminating a film on a plate and comprises a support frame 7 and an electric heating fan 8, the electric heating fan 8 is positioned between the support frame 7 and the plastic drawing device, a film roll 9 is arranged on the support frame 7, and the electric heating fan 8 is communicated with a fan 14; the device is moulded to drawing includes drawing and moulds frame 10, 1 both sides of transfer roller conveyer belt draw and mould and install pneumatic cylinder 11 on the frame 10, pneumatic cylinder 11 rotates and is connected with drawing and moulds roller 12, drawing mould roller 12 with the transfer roller transmission of transfer roller conveyer belt 1 is connected, drawing mould roller 12 with draw and mould under the roller 12 the transfer roller on the transfer roller conveyer belt 1 cooperatees.
The utility model discloses during operation, at first according to the thickness control of production panel the height of hydraulic lift jar 402, and through control the pneumatic cylinder 11 control the height of drawing mould roller 12, then start panel former 2, transfer roller conveyer belt 1, cooling apparatus 4, draw membrane equipment and cutting equipment 3, panel that panel former 2 produced passes through in proper order through transfer roller conveyer belt 1 cooling apparatus 4 draws membrane equipment and cutting equipment 3 and accomplishes the processing of panel, wherein panel is in when cooling apparatus 4, under the cooperation of rotary joint 408 and actuating mechanism 11, pivot 404 passes through drive belt 410 drives heat transfer straight tube 406 is rotatory, rotatory heat transfer straight tube 406 and panel surface contact, the water material in the heat transfer straight tube 406 cools down, simultaneously the water pump 5 is constantly poured water into to the spiral heat transfer mechanism, the messenger is different temperature in the heat transfer straight tube 406 is different, realizes the ladder nature cooling of panel, simultaneous working the air-cooler 403 carries out the forced air cooling to the panel another side, accomplishes the cooling of panel, at this in-process hot water in the spiral heat transfer mechanism gets into heat exchanger 13 cools down, and the water after the cooling supplyes water tank 6, hot-air warp in the heat exchanger 13 fan 14 is leading-in electric heat fan 8, hot-air warp behind the electric heat fan 8 heating right the process is gone up to the film book 9 electric heat fan 8's film heats, and the film after the heating is in cover on panel under pulling pressing of moulding roller 12, and the panel warp of last cover film cutting equipment 3 realizes cutting off according to certain size, accomplishes the processing of panel.
The foregoing is merely exemplary and illustrative of the structure of the invention, and various modifications, additions and substitutions as described in the detailed description may be made by those skilled in the art without departing from the structure or exceeding the scope of the invention as defined in the claims.
Claims (6)
1. The utility model provides a panel production system of processing, characterized by, includes the transfer roller conveyer belt, transfer roller conveyer belt one end is connected with panel former, keeps away from panel former install cutting equipment on the transfer roller conveyer belt, is close to panel former be equipped with cooling arrangement on the transfer roller conveyer belt, cooling arrangement is connected with the water pump, the water pump is connected with the water tank, between cooling arrangement and the cutting equipment be equipped with on the conveyer belt and draw membrane equipment, cooling arrangement and drawing be equipped with the heat exchanger intercommunication between the membrane equipment, the heat exchanger with draw and be equipped with the fan intercommunication between the membrane equipment, heat exchanger and water tank intercommunication.
2. A sheet production and processing system as claimed in claim 1, wherein the cooling apparatus comprises a housing, a hydraulic lifting cylinder is arranged below the shell, a spiral heat exchange mechanism matched with the conveying belt of the conveying roller is arranged in the shell, one end of the spiral heat exchange mechanism penetrates through the shell to be communicated with the water pump, the other end of the spiral heat exchange mechanism penetrates through the shell to be communicated with the heat exchanger, the conveying roller conveying belt is inserted in the spiral heat exchange mechanism, a plurality of air coolers which are uniformly distributed and matched with the conveying roller conveying belt are arranged below the spiral heat exchange mechanism, the hydraulic lifting cylinder is located on two sides of the air cooler, the moving direction of the conveying roller conveying belt is followed on two sides of the spiral heat exchange mechanism, the conveying roller of the conveying roller conveying belt is connected with a rotating shaft, a driving wheel is installed on the rotating shaft, and the driving wheel is in transmission connection with the spiral heat exchange mechanism.
3. The plate production and processing system according to claim 2, wherein the spiral heat exchange mechanism comprises a heat exchange straight pipe, the heat exchange straight pipe is positioned above the conveying belt of the conveying roller, a conduit is arranged between adjacent heat exchange straight pipes for connection, a rotary joint is arranged between the heat exchange straight pipe and the conduit for communication, a driving wheel matched with the driving wheel is arranged at one end of the heat exchange straight pipe outside the spiral heat exchange mechanism, a driving belt is arranged between the driving wheel and the driving wheel for connection, a driving mechanism matched with the adjacent heat exchange straight pipe is arranged at one end of the heat exchange straight pipe far away from the driving wheel, and the driving mechanism and the driving wheel are positioned between the rotary joints on the same heat exchange straight pipe.
4. A sheet material processing system as claimed in claim 3, wherein said drive mechanism includes gears, and said gears on adjacent said heat transfer straight tubes mesh.
5. A sheet material processing system as claimed in claim 3, wherein two auxiliary shafts are rotatably connected to the housing below the conveyor belt.
6. The plate production and processing system of claim 4, wherein the film drawing equipment consists of a film coating device and a plastic drawing device;
the film laminating device is used for laminating a film on a plate and comprises a support frame and an electric heating fan, the electric heating fan is positioned between the support frame and the plastic drawing device, a film roll is arranged on the support frame, and the electric heating fan is communicated with the fan;
the device is moulded to drawing includes the frame of moulding, transfer roller conveyer belt both sides install the pneumatic cylinder on the frame of moulding, the pneumatic cylinder rotates and is connected with the roller of moulding, mould the roller to draw with the transfer roller transmission of transfer roller conveyer belt is connected, mould the roller to draw with mould under the roller to draw the transfer roller on the transfer roller conveyer belt cooperatees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020395361.1U CN211994270U (en) | 2020-03-25 | 2020-03-25 | Panel production and processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020395361.1U CN211994270U (en) | 2020-03-25 | 2020-03-25 | Panel production and processing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211994270U true CN211994270U (en) | 2020-11-24 |
Family
ID=73421205
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020395361.1U Active CN211994270U (en) | 2020-03-25 | 2020-03-25 | Panel production and processing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211994270U (en) |
-
2020
- 2020-03-25 CN CN202020395361.1U patent/CN211994270U/en active Active
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