CN211993457U - Board-like forming device is used in gypsum board production - Google Patents
Board-like forming device is used in gypsum board production Download PDFInfo
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- CN211993457U CN211993457U CN202020506367.1U CN202020506367U CN211993457U CN 211993457 U CN211993457 U CN 211993457U CN 202020506367 U CN202020506367 U CN 202020506367U CN 211993457 U CN211993457 U CN 211993457U
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Abstract
The utility model provides a plate-type forming device for gypsum board production, which comprises a workbench, a bracket, a forming component, a template component, a feeding component, a PLC controller and an electric control cabinet, the forming component and the template component of the utility model are arranged, during forming, a hydraulic press pushes the forming plate to move downwards, forming operation of gypsum boards is carried out through the forming plate and a die orifice, an infrared distance measuring sensor detects the distance between the mounting plate and the template, the thickness of the gypsum boards is indirectly measured, the distance setting of the infrared distance measuring sensor is carried out according to the thickness of the formed gypsum boards, when the infrared distance measuring sensor detects that the distance corresponds to the thickness of the gypsum boards, the PLC controller controls the hydraulic press to stop running, thereby being convenient for controlling the forming thickness of the gypsum boards, being beneficial for users to adjust the thickness of the gypsum boards according to requirements, an electric push rod, the roof is ejecting with fashioned gypsum board in the die orifice, the shaping operation of the gypsum board of being convenient for.
Description
Technical Field
The utility model belongs to the technical field of the gypsum board production, especially, relate to a board-like forming device is used in gypsum board production.
Background
Need carry out the shaping operation in the gypsum board production process, produce the gypsum board of various thickness, but present gypsum board production is with board-like forming device is not convenient for adjust the thickness of gypsum board, can not carry out the adjustment of gypsum board thickness as required, reduces forming device's application scope, for this reason, we provide a board-like forming device is used in gypsum board production to solve above-mentioned problem, and the marketing and the application of being convenient for.
The existing plate-type forming device for gypsum board production is not convenient for adjusting the thickness of a gypsum board, can not adjust the thickness of the gypsum board as required, reduces the application range of the forming device, is not convenient for ejecting the gypsum board after forming, and reduces the forming efficiency of the forming device.
Therefore, it is necessary to develop a plate-type forming device for gypsum board production.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a board-like forming device is used in gypsum board production to solve current board-like forming device for the gypsum board production and be not convenient for adjust the thickness of gypsum board, can not carry out the adjustment of gypsum board thickness as required, reduce forming device's application scope, the ejecting operation of the gypsum board of being not convenient for after the shaping, reduce forming device's the problem of shaping efficiency. A plate-type forming device for gypsum board production comprises a workbench, a support, a forming assembly, a template assembly, a feeding assembly, a PLC (programmable logic controller) and an electric control cabinet, wherein the support is fixed on the outer side above the workbench through bolts; the electric control cabinet is fixed at one end of the workbench through a bolt and is connected with commercial power through a wire; the PLC is fixed at one end of the workbench, which is far away from the electric control cabinet, through a bolt, and is connected with the electric control cabinet through a wire, and the PLC is FX1S-30 MR-001; the forming assembly is fixed in the middle position above the support through a bolt, and the lower end of the forming assembly is positioned below the support; the template component is fixed in the middle above the workbench through bolts; the feeding assembly is fixed on the front side of one end, close to the PLC, of the support through a bolt.
The forming assembly comprises a hydraulic machine, a mounting plate, a guide post, a forming plate and an infrared distance measuring sensor, the hydraulic machine is fixed in the middle position above the support through a bolt, an output shaft of the hydraulic machine penetrates below the support, and the hydraulic machine is connected with the PLC and the electric control cabinet through wires respectively; the mounting plate is fixed below the output shaft of the hydraulic machine through a bolt; the number of the guide columns is four, and the guide columns are fixed at four corners below the mounting plate through bolts; the forming plate is fixed in the middle position below the mounting plate through a bolt; the infrared distance measuring sensor is fixed below the mounting plate through a bolt, is located between the guide post and the forming plate and is connected with the PLC and the electric control cabinet through a wire respectively, and the infrared distance measuring sensor is of an LDMS-80 type.
The template assembly comprises a bottom plate, a template, a die orifice, a guide sleeve, a fixed frame, an electric push rod, an ejector rod and a top plate, wherein the bottom plate is fixed at the middle position above the workbench through a bolt; the template is fixed in the middle above the bottom plate through bolts; the die opening is formed in the middle above the die plate; the number of the guide sleeves is four, and the guide sleeves are fixed at four corners above the bottom plate through bolts; the fixing frame is fixed at the middle position below the workbench through a bolt; the two electric push rods are adopted and are fixed below the inner part of the fixing frame through bolts; the ejector rod is fixed above the electric push rod through a bolt and penetrates into the template; the top plate is fixed above the ejector rod through a bolt, and the top plate is located below the die orifice.
The die orifice is aligned with the forming plate, and the size of the die orifice is matched with that of the forming plate; the guide sleeve is aligned with the guide post, and the size of the guide sleeve is matched with that of the guide post; the electric push rod is connected with the electric control cabinet through a wire, and the electric push rod is of an XTL100 type.
The feeding assembly comprises a metering pump, a feeding pipe and an extension pipe, the metering pump is fixed on the front side of one end, close to the PLC, of the support through bolts, the metering pump is connected with the PLC and the electric control cabinet through wires respectively, and the metering pump is in MHI404 type; the feeding pipe is fixed at a feeding port of the metering pump through a bolt and is connected with a gypsum source; the telescopic pipe is fixed at the discharge port of the metering pump through a bolt.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the utility model discloses a setting of shaping subassembly, during the shaping, the hydraulic press promotes the profiled sheeting and moves down, carry out the shaping operation of gypsum board through profiled sheeting and die orifice, infrared distance measuring sensor detects the distance between mounting panel and the template, measure the thickness of gypsum board indirectly, carry out infrared distance measuring sensor's distance setting according to the thickness of profiled gypsum board, when infrared distance measuring sensor detects the corresponding gypsum board thickness of distance, PLC controller control hydraulic press stop motion, be convenient for carry out the control of gypsum board shaping thickness, be favorable to the user to carry out the adjustment of gypsum board thickness as required, enlarge forming device's application scope.
2. The utility model discloses a setting of template subassembly, after the shaping, electric putter circular telegram operation promotes ejector pin and roof rebound, and the roof is ejecting with the fashioned gypsum board in the die orifice, and the shaping operation of the gypsum board of being convenient for improves forming device's shaping efficiency, convenient and fast, the marketing and the application of being convenient for.
3. The utility model discloses a guide post and guide sleeve's setting, in the forming process, the guide post reciprocates along guide sleeve, and the guide post plays the operation of direction to the shaping subassembly, guarantees that the profiled sheeting gets into the inside of die orifice smoothly, improves forming device's positioning accuracy.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the molding assembly of the present invention.
Fig. 3 is a schematic structural diagram of the formwork assembly of the present invention.
Fig. 4 is a schematic structural diagram of the feeding assembly of the present invention.
Fig. 5 is a circuit diagram of the PLC controller of the present invention.
In the figure:
1-workbench, 2-bracket, 3-forming assembly, 31-hydraulic press, 32-mounting plate, 33-guide column, 34-forming plate, 35-infrared distance measuring sensor, 4-template assembly, 41-bottom plate, 42-template, 43-die orifice, 44-guide sleeve, 45-fixing frame, 46-electric push rod, 47-ejector rod, 48-top plate, 5-feeding assembly, 51-metering pump, 52-feeding pipe, 53-telescopic pipe, 6-PLC controller and 7-electric control cabinet.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
example (b):
as shown in figures 1 to 5
The utility model provides a plate-type forming device for gypsum board production, which comprises a workbench 1, a bracket 2, a forming component 3, a template component 4, a feeding component 5, a PLC controller 6 and an electric control cabinet 7, wherein the bracket 2 is fixed at the outer side above the workbench 1 through bolts; the electric control cabinet 7 is fixed at one end of the workbench 1 through a bolt, and the electric control cabinet 7 is connected with commercial power through a wire; the PLC 6 is fixed at one end of the workbench 1 far away from the electric control cabinet 7 through a bolt, the PLC 6 is connected with the electric control cabinet 7 through a wire, and the PLC 6 is FX1S-30 MR-001; the forming assembly 3 is fixed in the middle position above the support 2 through a bolt, and the lower end of the forming assembly 3 is positioned below the support 2; the template component 4 is fixed in the middle position above the workbench 1 through bolts; the feeding assembly 5 is fixed on the front side of one end, close to the PLC controller 6, of the support 2 through bolts.
The forming component 3 comprises a hydraulic machine 31, a mounting plate 32, a guide column 33, a forming plate 34 and an infrared distance measuring sensor 35, during forming, the hydraulic machine 31 pushes the forming plate 34 to move downwards, forming operation of gypsum boards is carried out through the forming plate 34 and a die opening 43, the infrared distance measuring sensor 35 detects the distance between the mounting plate 32 and a template 42, the thickness of the gypsum boards is indirectly measured, distance setting of the infrared distance measuring sensor 35 is carried out according to the thickness of the forming gypsum boards, when the infrared distance measuring sensor 35 detects that the distance corresponds to the thickness of the gypsum boards, the PLC 6 controls the hydraulic machine 31 to stop running, control of the forming thickness of the gypsum boards is facilitated, adjustment of the thickness of the gypsum boards is facilitated for users as required, the application range of the forming device is expanded, in the forming process, the guide column 33 moves up and down along a guide sleeve 44, and the guide, the molding plate 34 is ensured to smoothly enter the die opening 43, and the positioning precision of the molding device is improved.
The feeding component 5 comprises a metering pump 51, a feeding pipe 52 and a telescopic pipe 53, the feeding amount of gypsum materials is calculated according to the thickness of the formed gypsum board, and the PLC controller controls the metering pump 51 to convey the required feeding amount of the gypsum materials into the die opening 43 through the telescopic pipe 53, so that the purpose of controlling the formed thickness of the gypsum board is achieved.
Principle of operation
In the utility model, the electric control cabinet 7 is connected with the commercial power to supply power for the system, the PLC controller 6 is electrified to operate and carry out system control, the feeding quantity of the gypsum material is calculated according to the thickness of the formed gypsum board, the PLC controller controls the metering pump 51 to convey the required feeding quantity of the gypsum material into the die opening 43 through the extension tube 53, thereby achieving the purpose of controlling the formed thickness of the gypsum board, during forming, the hydraulic machine 31 pushes the forming plate 34 to move downwards, the forming operation of the gypsum board is carried out through the forming plate 34 and the die opening 43, the infrared distance measuring sensor 35 detects the distance between the mounting plate 32 and the template 42, the thickness of the gypsum board is indirectly measured, the distance setting of the infrared distance measuring sensor 35 is carried out according to the thickness of the formed gypsum board, when the infrared distance measuring sensor 35 detects that the distance corresponds to the thickness of the gypsum board, the, be favorable to the user to carry out the adjustment of gypsum board thickness as required, enlarge forming device's application scope, in the forming process, guide post 33 reciprocates along uide bushing 44, guide post 33 plays the operation of direction to forming component 3, guarantee that forming plate 34 gets into the inside of die orifice 43 smoothly, improve forming device's positioning accuracy, after the shaping, electric putter 46 circular telegram operation, promote ejector pin 47 and roof 48 rebound, roof 48 is ejecting with the fashioned gypsum board in the die orifice 43, the shaping operation of the gypsum board of being convenient for, the shaping efficiency of forming device is improved, and is convenient and fast, and the market promotion and application of being convenient for.
Utilize technical scheme, or technical personnel in the field are in the utility model discloses under technical scheme's the inspiration, design similar technical scheme, and reach above-mentioned technological effect, all fall into the utility model discloses a protection scope.
Claims (5)
1. The utility model provides a board-like forming device is used in gypsum board production which characterized in that: the automatic feeding device comprises a workbench (1), a support (2), a forming assembly (3), a template assembly (4), a feeding assembly (5), a PLC (programmable logic controller) and an electric control cabinet (7), wherein the support (2) is fixed on the outer side above the workbench (1) through bolts; the electric control cabinet (7) is fixed at one end of the workbench (1) through a bolt, and the electric control cabinet (7) is connected with a mains supply through a wire; the PLC controller (6) is fixed at one end of the workbench (1) far away from the electric control cabinet (7) through a bolt, and the PLC controller (6) is connected with the electric control cabinet (7) through a wire; the forming component (3) is fixed in the middle position above the support (2) through a bolt, and the lower end of the forming component (3) is positioned below the support (2); the template component (4) is fixed in the middle position above the workbench (1) through bolts; the feeding assembly (5) is fixed on the front side of one end, close to the PLC (6), of the support (2) through a bolt.
2. The board forming apparatus for producing gypsum board according to claim 1, wherein: the forming assembly (3) comprises a hydraulic machine (31), a mounting plate (32), a guide column (33), a forming plate (34) and an infrared distance measuring sensor (35), the hydraulic machine (31) is fixed in the middle position above the support (2) through a bolt, an output shaft of the hydraulic machine (31) penetrates through the lower portion of the support (2), and the hydraulic machine (31) is connected with a PLC (programmable logic controller) and an electric control cabinet (7) through wires respectively; the mounting plate (32) is fixed below an output shaft of the hydraulic machine (31) through a bolt; the number of the guide columns (33) is four, and the guide columns (33) are fixed at four corners below the mounting plate (32) through bolts; the forming plate (34) is fixed at the middle position below the mounting plate (32) through bolts; the infrared distance measuring sensor (35) is fixed below the mounting plate (32) through bolts, the infrared distance measuring sensor (35) is located between the guide column (33) and the forming plate (34), the infrared distance measuring sensor (35) is connected with the PLC (programmable logic controller) and the electric control cabinet (7) through wires respectively, and the infrared distance measuring sensor (35) is of an LDMS-80 type.
3. The board forming apparatus for producing gypsum board according to claim 1, wherein: the template assembly (4) comprises a bottom plate (41), a template (42), a die orifice (43), a guide sleeve (44), a fixed frame (45), an electric push rod (46), a push rod (47) and a top plate (48), wherein the bottom plate (41) is fixed in the middle position above the workbench (1) through bolts; the template (42) is fixed at the middle position above the bottom plate (41) through bolts; the die orifice (43) is arranged at the middle position above the template (42); the number of the guide sleeves (44) is four, and the guide sleeves (44) are fixed at four corners above the bottom plate (41) through bolts; the fixing frame (45) is fixed at the middle position below the workbench (1) through bolts; the number of the electric push rods (46) is two, and the electric push rods (46) are fixed below the inner part of the fixing frame (45) through bolts; the ejector rod (47) is fixed above the electric push rod (46) through a bolt, and the ejector rod (47) penetrates into the template (42); the top plate (48) is fixed above the ejector rod (47) through a bolt, and the top plate (48) is positioned below the die orifice (43).
4. The board forming apparatus for producing gypsum board according to claim 3, wherein: the die opening (43) is aligned with the forming plate (34), and the size of the die opening (43) is matched with that of the forming plate (34); the guide sleeve (44) is aligned with the guide post (33), and the size of the guide sleeve (44) is matched with that of the guide post (33); the electric push rod (46) is connected with the electric control cabinet (7) through a wire, and the electric push rod (46) is XTL100 type.
5. The board forming apparatus for producing gypsum board according to claim 1, wherein: the feeding assembly (5) comprises a metering pump (51), a feeding pipe (52) and an extension pipe (53), the metering pump (51) is fixed on the front side of one end, close to the PLC (6), of the support (2) through bolts, the metering pump (51) is connected with the PLC (6) and the electric control cabinet (7) through wires respectively, and the metering pump (51) is in MHI404 type; the feeding pipe (52) is fixed at a feeding port of the metering pump (51) through a bolt, and the feeding pipe (52) is connected with a gypsum source; the telescopic pipe (53) is fixed at a discharge port of the metering pump (51) through a bolt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020506367.1U CN211993457U (en) | 2020-04-07 | 2020-04-07 | Board-like forming device is used in gypsum board production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020506367.1U CN211993457U (en) | 2020-04-07 | 2020-04-07 | Board-like forming device is used in gypsum board production |
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| CN211993457U true CN211993457U (en) | 2020-11-24 |
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| CN202020506367.1U Active CN211993457U (en) | 2020-04-07 | 2020-04-07 | Board-like forming device is used in gypsum board production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113524424A (en) * | 2021-06-18 | 2021-10-22 | 淮南北新建材有限公司 | Plate thickness automatic regulating system |
| CN115625779A (en) * | 2022-10-28 | 2023-01-20 | 合肥学院 | Fiber reinforced composite material sheet forming method and device |
-
2020
- 2020-04-07 CN CN202020506367.1U patent/CN211993457U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113524424A (en) * | 2021-06-18 | 2021-10-22 | 淮南北新建材有限公司 | Plate thickness automatic regulating system |
| CN115625779A (en) * | 2022-10-28 | 2023-01-20 | 合肥学院 | Fiber reinforced composite material sheet forming method and device |
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