CN211992022U - High-efficient cutting device of tubular product is used in processing of type of riding bicycle frame - Google Patents
High-efficient cutting device of tubular product is used in processing of type of riding bicycle frame Download PDFInfo
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- CN211992022U CN211992022U CN201922289464.XU CN201922289464U CN211992022U CN 211992022 U CN211992022 U CN 211992022U CN 201922289464 U CN201922289464 U CN 201922289464U CN 211992022 U CN211992022 U CN 211992022U
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- processing chamber
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- 238000005520 cutting process Methods 0.000 title claims abstract description 91
- 230000005540 biological transmission Effects 0.000 claims abstract description 36
- 238000003754 machining Methods 0.000 claims description 22
- 238000003825 pressing Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of bicycle processing equipment, and provides a tubular product high-efficiency cutting device for frame processing of riding bicycles, aiming at solving the problems that the section is inclined and rough after the cutting of the existing frame pipe fitting cutting device and the length can not be accurately controlled, comprising a base box and a processing chamber arranged at the upper end of the base box, wherein, tubular product supporting wheels are arranged at both sides of the upper end of the base box through a rotating frame, and a tubular product transmission mechanism and a cutting mechanism are arranged in the inner cavity of the processing chamber; the pipe transmission mechanism comprises a plurality of rotating shafts which are rotatably arranged on the inner wall of the processing chamber, pipe transmission wheels are fixedly sleeved on the rotating shafts, the rear ends of the rotating shafts extend to the outer cavity of the processing chamber and are provided with driven chain wheels, and the driven chain wheels are connected through a transmission chain. The utility model discloses be particularly useful for the high-efficient cutting process of frame tubular product of the type of riding bicycle, have higher social use value and application prospect.
Description
Technical Field
The utility model relates to a bicycle processing equipment technical field, concretely relates to type of riding bicycle's tubular product high efficiency cutting device for frame processing.
Background
Bicycles, also known as bicycles or bicycles, are typically two-wheeled small land vehicles. After a person rides the vehicle, the person steps on the pedal as power, and the vehicle is a green and environment-friendly vehicle. The vehicle is used as an environment-friendly vehicle for riding instead of walking and going out; more and more people use bicycles as fitness equipment for riding exercise and bicycle touring.
The bicycle is also a sports competition, and includes road bike racing, mountain bike racing, field bike racing, stunt bike racing and the like, and all belong to riding bicycles.
The frame of bicycle is adding man-hour, need cut into certain length with metal tubular product according to production needs so that follow-up is bent, spray paint, welding and assembly use, current frame pipe fitting cutting device is mostly the manual work and measures the pipe fitting through the dipperstick, recycle cutting equipment cuts, the cutting all needs to be measured at every turn, greatly reduced work efficiency, add the simple and easy of locate mode, the metal tubular product that leads to cutting part rocks easily, make the section slope after the cutting, it is coarse, and also unable accurate control of length, can't satisfy high-quality production requirement in batches.
The patent with the publication number of CN207695740U discloses a bicycle pipe cutting device, which comprises a cutting platform, wherein the upper surface of the cutting platform is fixedly connected with a cushion block and a support respectively, the cushion block is positioned at the left side of the support, one side surface of the support is fixedly connected with a hydraulic telescopic rod, one end of the hydraulic telescopic rod is fixedly connected with a cutting machine, the upper surface of the cutting platform is provided with two first movable plates, the through groove is movably connected with a first movable plate, the opposite surfaces of the two first movable plates are fixedly connected with a second movable plate, the bottom of the cutting platform is fixedly connected with a supporting leg, the opposite surfaces of the supporting leg are fixedly connected with a supporting plate, the device solves the problems that the prior bicycle pipe cutting device is fixed by manpower when cutting a circular pipe, the pipe is easy to rock when cutting, and the cutting error is caused, however, this device has a problem that the difference in cutting accuracy is large. Therefore, the efficient pipe cutting device for machining the frame of the riding bicycle is provided.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model provides a to prior art not enough, the utility model provides a type of riding bicycle's tubular product high efficiency cutting device for frame processing has overcome prior art's not enough, reasonable in design, and compact structure aims at solving current frame pipe fitting cutting device and mostly is the manual work and measures the pipe fitting through the dipperstick, recycles cutting equipment and cuts, and work efficiency is low, and including the simple and easy of locate mode, the section slope after the messenger cuts, coarse, and the unable accurate control's of length problem also.
(II) technical scheme
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:
a high-efficiency cutting device for pipes for machining a frame of a riding bicycle comprises a base box, a plurality of pads arranged at the lower end of the base box and a machining chamber arranged at the upper end of the base box, wherein pipe supporting wheels are arranged on two sides of the upper end of the base box through rotating frames, and a pipe conveying mechanism and a cutting mechanism are arranged in an inner cavity of the machining chamber;
the pipe transmission mechanism comprises a plurality of rotating shafts which are rotatably arranged on the inner wall of the processing chamber, pipe transmission wheels are fixedly sleeved on the rotating shafts, the rear ends of the rotating shafts extend to the outer cavity of the processing chamber and are provided with driven sprockets, the driven sprockets are connected through a transmission chain, the middle part of the transmission chain is in transmission connection with a driving sprocket, the driving sprocket is arranged on the output end of a servo motor, and the servo motor is fixedly arranged on the rear wall of the processing chamber;
the cutting mechanism comprises a cylinder I vertically installed on the bottom wall in the base box, a mounting seat is arranged at the telescopic end of the cylinder I, and a wheel type cutting machine is fixedly installed on the mounting seat; still including a plurality of last pinch rollers that set up along tubular product extending direction, and a plurality of last pinch rollers pass through the rotating turret and install the lower extreme at same lift adjustment board, and the flexible end of a plurality of cylinders II is installed to lift adjustment board's upper end, and II fixed mounting of cylinder are on the interior roof of processing chamber.
Further, cutting mechanism's top still is equipped with chip removal mechanism, chip removal mechanism is including setting up at wheel piece formula cutting machine top position and opening towards the inhaling bits dish of wheel piece formula cutting machine, and the upper end of inhaling the bits dish is link up and is installed and inhale the bits pipe, the other end of inhaling the bits pipe runs through the roof of lift adjusting plate and machining room in proper order and link up and connect album bits case, inhale and install on the bits pipe and inhale the bits fan, album bits case is installed on the roof of machining room, link up on the roof of collection bits case and install the exhaust pipe, and the filter screen is installed with the combination department of album bits case to the exhaust pipe, the roof of collection bits case is equipped with the chip removal door that can upwards overturn and open and shut.
Furthermore, one side of the upper end of the base box, which is close to the input end of the pipe, is provided with a roller type meter counter, and a meter counter roller of the roller type meter counter is arranged on the side wall of the pipe in a rolling manner.
Furthermore, the two sides of the cutting wheel sheet of the wheel sheet type cutting machine are respectively provided with a U-shaped positioning clamp, the rear end of each U-shaped positioning clamp is arranged on the telescopic end of the electric push rod, and the electric push rod is fixedly arranged on the rear wall of the inner cavity of the processing chamber.
Furthermore, an equipment lifting port is formed in the top wall of the base box corresponding to the position of the wheel piece type cutting machine.
Furthermore, the annular side walls of the pipe supporting wheel, the pipe conveying wheel and the upper pressing wheel are all of concave arc structures matched with the side walls of the pipes.
Furthermore, a control panel is installed on the front wall of the processing chamber, a control button and a display screen are arranged on the control panel, and a PLC is arranged in the control panel.
(III) advantageous effects
The embodiment of the utility model provides a type of riding bicycle's tubular product high efficiency cutting device for frame processing possesses following beneficial effect:
1. through the integrated configuration of tubular product supporting wheel, last pinch roller and tubular product transmission wheel, when servo motor starts, combine drive sprocket, drive chain and a plurality of driven sprocket's drive mechanism, drive a plurality of axis of rotation synchronous rotations to the realization is to the transmission of tubular product, and pinch roller and tubular product supporting wheel's setting is gone up in the cooperation, and from top to bottom is fixed a position tubular product to the centre gripping, and the direction transmission of the frame tubular product of being convenient for carries out accurate cutting.
2. Through tubular product transmission device and cutting mechanism's integrated configuration, servo motor starts, through drive sprocket, drive chain and a plurality of driven sprocket's drive mechanism, drive a plurality of axis of rotation synchronous rotations, thereby realize the transmission to frame tubular product, cooperation cutting mechanism starts, a plurality of pinch rollers that go up combine the tubular product transmission wheel, from top to bottom to the centre gripping location frame tubular product, the direction transmission of the tubular product of being convenient for on the one hand, the extension of I flexible end of on the other hand cooperation cylinder, promote the wheel slice formula cutting machine upward movement of starting, carry out the high efficiency cutting to the frame tubular product of centre gripping, simultaneously can effectually guarantee that the cutting section levels.
3. Through the integrated configuration of cutting mechanism and chip removal mechanism, inhale the bits fan and start, through exhaust pipe and inhale bits dish suction cutting mechanism cutting tubular product and produce iron fillings and scum, guarantee the cleanness of the inner chamber of processing chamber, simultaneously, the iron fillings and the scum of suction get into and collect in the collection bits case to can open the clearance through the chip removal door, thereby guarantee the type of riding bicycle frame processingquality of tubular product.
Drawings
The above features, technical features, advantages and implementations of the high efficiency tube cutting device for machining a frame of a riding bicycle will be further described in the following detailed description of preferred embodiments with reference to the accompanying drawings.
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a rear view of the structure of the present invention;
FIG. 4 is a schematic view of the combined structure of the upper pinch roller, the pipe and the pipe transmission wheel in the present invention;
fig. 5 is a schematic view of the combined structure of the U-shaped positioning clip and the electric push rod of the present invention.
In the figure: the device comprises a base box 1, a base 2, a processing chamber 3, a pipe supporting wheel 4, a roller type meter counter 5, a cutting mechanism 6, a cylinder I61, a mounting seat 62, a wheel sheet type cutting machine 63, a U-shaped positioning clamp 64, an electric push rod 65, an upper press wheel 66, a lifting adjusting plate 67, a cylinder II 68, a chip removing mechanism 7, a chip suction disc 71, a chip suction pipe 72, a chip collecting box 73, a chip suction fan 74, an exhaust pipe 75, a filter screen 76, a chip discharge door 77, a control panel 8, a pipe transmission wheel 9, a rotating shaft 10, a driven sprocket 11, a transmission chain 12, a servo motor 13 and a pipe material a.
Detailed Description
The invention will be further described with reference to the following figures 1-5 and examples:
example 1
A high-efficiency cutting device for pipes for machining a frame of a riding bicycle comprises a base box 1, a plurality of pads 2 arranged at the lower end of the base box 1 and a machining chamber 3 arranged at the upper end of the base box 1, wherein pipe supporting wheels 4 are arranged on two sides of the upper end of the base box 1 through rotating frames, and a pipe transmission mechanism and a cutting mechanism 6 are arranged in an inner cavity of the machining chamber 3 and are respectively used for transmitting a pipe a and efficiently cutting the pipe a after the pipe a is transmitted to a cutting position;
in this embodiment, as shown in fig. 2 and 3, the pipe conveying mechanism includes a plurality of rotating shafts 10 installed on the inner wall of the processing chamber 3 in a rotating manner, and a pipe conveying wheel 9 is fixedly sleeved on the rotating shaft 10, the rear end of the rotating shaft 10 extends to the outer cavity of the processing chamber 3 and is provided with a driven sprocket 11, and the driven sprockets 11 are connected through a transmission chain 12, the middle transmission of the transmission chain 12 is connected with a driving sprocket, and the driving sprocket is installed on the output end of a servo motor 13, the servo motor 13 is fixedly installed on the rear wall of the processing chamber 3, the servo motor 13 is started, through the driving sprocket, the transmission mechanism of the transmission chain 12 and the driven sprockets 11 drives the rotating shafts 10 to synchronously rotate, thereby realizing the transmission of the pipe a.
In this embodiment, as shown in fig. 2, the cutting mechanism 6 includes a cylinder i 61 vertically installed on the inner bottom wall of the base box 1, and a mounting seat 62 is provided on the telescopic end of the cylinder i 61, and a disc cutter 63 is fixedly installed on the mounting seat 62; still including a plurality of last pinch rollers 66 that set up along tubular product a extending direction, and a plurality of last pinch rollers 66 pass through the rotating turret and install the lower extreme at same lift adjustment board 67, the flexible end of a plurality of cylinders II 68 is installed to the upper end of lift adjustment board 67, and II 68 fixed mounting of cylinder are on the interior roof of processing chamber 3, after tubular product transmission mechanism transmits tubular product a to the cutting position, II 68 of cylinder start, promote lift adjustment board 67 down, a plurality of last pinch rollers 66 of lift adjustment board 67 lower extreme combine tubular product transmission wheel 9, fix a position tubular product a to the centre gripping from top to bottom, the direction transmission of tubular product a of being convenient for on the one hand, on the other hand coordinates the extension of the I61 flexible end of cylinder, promote the upwards motion of started wheel piece formula cutting machine 63, carry out the high-efficient cutting to the tubular product a that the centre gripping, can effectually guarantee simultaneously that the cutting.
In this embodiment, as shown in fig. 1 to 3, a roller type meter counter 5 is installed on one side of the upper end of the base box 1, which is close to the input end of the pipe a, and a meter counter roller of the roller type meter counter 5 is installed on the side wall of the pipe a in a rolling manner, so that the input cutting length of the pipe a is effectively counted, and the accurate cutting at a specified position can be realized by matching with the extension of the telescopic end of the cylinder i 61, and the processing quality is ensured.
In this embodiment, as shown in fig. 2 and 5, U-shaped positioning clips 64 are disposed on two sides of a cutting wheel of the wheel sheet type cutting machine 63, the rear end of each U-shaped positioning clip 64 is mounted on the telescopic end of the electric push rod 65, and the electric push rod 65 is fixedly mounted on the rear wall of the inner cavity of the processing chamber 3.
In this embodiment, as shown in fig. 2, an equipment lifting opening is formed in a top wall of the base box 1 corresponding to the position of the wheel sheet cutting machine 63, so as to ensure lifting and cutting of the wheel sheet cutting machine 63.
In this embodiment, as shown in fig. 4, the annular side walls of the tube supporting wheel 4, the tube conveying wheel 9 and the upper pressing wheel 66 are all concave arc structures matched with the side wall of the tube a, so that the transmission effect is better when the tube a is matched.
In this embodiment, as shown in fig. 1, a control panel 8 is installed on the front wall of the processing chamber 3, a control button and a display screen are installed on the control panel 8, and a PLC controller is installed in the control panel 8, in this embodiment, the model of the PLC controller is siemens S7-200, and the control panel 8 is connected with the roller type meter 5, the air cylinder i 61, the wheel-sheet type cutting machine 63, the electric push rod 65, the air cylinder ii 68 and the servo motor 13 through electric control lines;
the processing personnel can effectively control the driving of the servo motor 13 by controlling the control button on the control panel 8 in combination with the PLC controller, effectively control the transmission of the pipe a, and ensure that the pipe a is accurately cut at a specified position in combination with the accurate meter counting of the roller type meter counter 5; the coordination work among the cylinder I61, the wheel sheet type cutting machine 63, the electric push rod 65 and the cylinder II 68 is effectively controlled, the positioning cutting after the pipe a is clamped is guaranteed, and the cutting quality is improved.
Example 2
The present embodiment is different from embodiment 1 in that, as shown in fig. 1 and 2, a scrap removing mechanism 7 is further disposed above the cutting mechanism 6, the scrap removing mechanism 7 includes a scrap suction disc 71 disposed above the wheel-type cutting machine 63 and having an opening facing the wheel-type cutting machine 63, a scrap suction pipe 72 is mounted at an upper end of the scrap suction disc 71 in a penetrating manner, the other end of the scrap suction pipe 72 sequentially penetrates through the top walls of the lifting adjustment plate 67 and the processing chamber 3 and is connected to a scrap collection box 73 in a penetrating manner, a scrap suction fan 74 is mounted on the scrap suction pipe 72, the scrap collection box 73 is mounted on the top wall of the processing chamber 3, an exhaust pipe 75 is mounted on the top wall of the scrap collection box 73 in a penetrating manner, a filter screen 76 is mounted at a joint of the exhaust pipe 75 and the scrap collection box 73, a scrap discharge door 77 capable of being opened and closed upwards in a turning manner is disposed on the top wall of the scrap collection box 73, the scrap suction fan 74 is activated, and a pipe a cutting pipe a, guarantee the cleanness of 3 inner chambers in machining room, simultaneously, the iron fillings of suction out and scum get into and collect in the collection bits case 73 to can open the clearance through chip removal door 77, thereby guarantee the quality of tubular product a.
Other undescribed structures refer to example 1.
The embodiment of the present invention discloses a preferred embodiment, but not limited thereto, and those skilled in the art can easily understand the spirit of the present invention according to the above embodiment, and make different extensions and changes, but do not depart from the spirit of the present invention, all of which are within the protection scope of the present invention.
Claims (7)
1. A high-efficiency cutting device for pipes for machining a frame of a riding bicycle comprises a base box, a plurality of pads arranged at the lower end of the base box and a machining chamber arranged at the upper end of the base box, and is characterized in that pipe supporting wheels are arranged on two sides of the upper end of the base box through rotating frames, and a pipe conveying mechanism and a cutting mechanism are arranged in an inner cavity of the machining chamber;
the pipe transmission mechanism comprises a plurality of rotating shafts which are rotatably arranged on the inner wall of the processing chamber, pipe transmission wheels are fixedly sleeved on the rotating shafts, the rear ends of the rotating shafts extend to the outer cavity of the processing chamber and are provided with driven sprockets, the driven sprockets are connected through a transmission chain, the middle part of the transmission chain is in transmission connection with a driving sprocket, the driving sprocket is arranged on the output end of a servo motor, and the servo motor is fixedly arranged on the rear wall of the processing chamber;
the cutting mechanism comprises a cylinder I vertically installed on the bottom wall in the base box, a mounting seat is arranged at the telescopic end of the cylinder I, and a wheel type cutting machine is fixedly installed on the mounting seat; still including a plurality of last pinch rollers that set up along tubular product extending direction, and a plurality of last pinch rollers pass through the rotating turret and install the lower extreme at same lift adjustment board, and the flexible end of a plurality of cylinders II is installed to lift adjustment board's upper end, and II fixed mounting of cylinder are on the interior roof of processing chamber.
2. The high-efficiency cutting device for the tubular products for machining the frame of the riding bicycle as claimed in claim 1, is characterized in that: cutting mechanism's top still is equipped with chip removal mechanism, chip removal mechanism is including setting up at wheel piece cutting machine top position and opening towards the chip tray of inhaling of wheel piece cutting machine, and inhale the upper end of chip tray and link up and install and inhale the bits pipe, the other end of inhaling the bits pipe runs through the roof of lift adjusting plate and machining room in proper order and link up and connect album bits case, inhale and install on the bits pipe and inhale the bits fan, album bits case is installed on the roof of machining room, it installs the exhaust pipe to link up on the roof of collection bits case, and the filter screen is installed to the combination department of exhaust pipe and collection bits case, the roof of collection bits case is equipped with the chip removal door that can upwards overturn and open and shut.
3. The high-efficiency cutting device for the tubular products for machining the frame of the riding bicycle as claimed in claim 1, is characterized in that: and one side of the upper end of the base box, which is close to the input end of the pipe, is provided with a roller type meter counter, and a meter counter roller of the roller type meter counter is arranged on the side wall of the pipe in a rolling manner.
4. The high-efficiency cutting device for the tubular products for machining the frame of the riding bicycle as claimed in claim 1, is characterized in that: the cutting wheel piece both sides of wheel piece formula cutting machine all are equipped with the U-shaped locating clip, and the rear end of U-shaped locating clip is installed and is served at electric putter's flexible, and electric putter fixed mounting is on the inner chamber back wall of processing chamber.
5. The high-efficiency cutting device for the tubular products for machining the frame of the riding bicycle as claimed in claim 1, is characterized in that: and an equipment lifting port is formed in the top wall of the base box corresponding to the position of the wheel piece type cutting machine.
6. The high-efficiency cutting device for the tubular products for machining the frame of the riding bicycle as claimed in claim 1, is characterized in that: the annular side walls of the pipe supporting wheel, the pipe conveying wheel and the upper pressing wheel are all of inwards concave arc structures matched with the side walls of the pipes.
7. The high-efficiency cutting device for the tubular products for machining the frame of the riding bicycle as claimed in claim 1, is characterized in that: install control panel on the antetheca of processing chamber, and be equipped with control button and display screen on the control panel, control panel embeds there is the PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922289464.XU CN211992022U (en) | 2019-12-18 | 2019-12-18 | High-efficient cutting device of tubular product is used in processing of type of riding bicycle frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922289464.XU CN211992022U (en) | 2019-12-18 | 2019-12-18 | High-efficient cutting device of tubular product is used in processing of type of riding bicycle frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211992022U true CN211992022U (en) | 2020-11-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922289464.XU Expired - Fee Related CN211992022U (en) | 2019-12-18 | 2019-12-18 | High-efficient cutting device of tubular product is used in processing of type of riding bicycle frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211992022U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112692353A (en) * | 2020-12-24 | 2021-04-23 | 四川兰晨管业有限公司 | Cutting and cleaning equipment for steel wire mesh framework plastic composite pipe production line |
| CN114985918A (en) * | 2021-11-16 | 2022-09-02 | 佛山市精稳科技有限公司 | Chip suction device of pipe cutting machine |
-
2019
- 2019-12-18 CN CN201922289464.XU patent/CN211992022U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112692353A (en) * | 2020-12-24 | 2021-04-23 | 四川兰晨管业有限公司 | Cutting and cleaning equipment for steel wire mesh framework plastic composite pipe production line |
| CN112692353B (en) * | 2020-12-24 | 2024-04-05 | 四川兰晨管业有限公司 | Cutting and cleaning equipment for steel wire mesh skeleton plastic composite pipe production line |
| CN114985918A (en) * | 2021-11-16 | 2022-09-02 | 佛山市精稳科技有限公司 | Chip suction device of pipe cutting machine |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201124 |
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| CF01 | Termination of patent right due to non-payment of annual fee |