CN211990095U - Clean system is scraped to material in pipeline based on aseptic compressed air - Google Patents
Clean system is scraped to material in pipeline based on aseptic compressed air Download PDFInfo
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- CN211990095U CN211990095U CN202020200052.4U CN202020200052U CN211990095U CN 211990095 U CN211990095 U CN 211990095U CN 202020200052 U CN202020200052 U CN 202020200052U CN 211990095 U CN211990095 U CN 211990095U
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- Prior art keywords
- pipeline
- compressed air
- air source
- conveying pipeline
- conveying
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- 239000000463 material Substances 0.000 title claims abstract description 67
- 239000007788 liquid Substances 0.000 claims abstract description 4
- 238000007790 scraping Methods 0.000 claims description 34
- 238000001514 detection method Methods 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 3
- 238000011084 recovery Methods 0.000 abstract description 9
- 238000010276 construction Methods 0.000 abstract description 4
- 208000036829 Device dislocation Diseases 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000006071 cream Substances 0.000 description 4
- 239000010865 sewage Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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Abstract
The utility model discloses a clear system is scraped to material in pipeline based on aseptic compressed air, including the material jar, the splendid attire has the finished product material that the configuration was accomplished and was possessed certain liquid level in it, the material jar is carried this finished product material to UHT balance cylinder through ejection of compact pipeline, rather than the pipeline that is linked together, UHT balance cylinder is linked together through charge-in pipeline and pipeline, wherein, ejection of compact pipeline and pipeline junction are three way construction, and this three way construction other end has aseptic compressed air feeding device through originated pipe connection, be provided with the material in the originated pipeline and scrape clear device, when aseptic compressed air feeding device moved, this material is scraped clear device and is promoted the walking in pipeline and then scrape clear recovery with pipeline inner wall residual material by aseptic compressed air.
Description
Technical Field
The utility model belongs to the technical field of the material is carried and clean the retrieving, accurate saying so relates to a clear system is scraped to material in pipeline based on aseptic compressed air, is applicable to various cream conveying line, purchases oil pipe way etc. outward.
Background
After the UHT equalizing cylinder has been fed to the cream conveyor plant, the residual material in the conveyor line is usually pushed out of the line by means of a pure water top, so that a portion of the milk-water mixture is produced.
The above-mentioned clean mode of pipeline not only causes the waste of a large amount of pure water, is unfavorable for the enterprise to improve the product income simultaneously, needs to make the improvement to it.
SUMMERY OF THE UTILITY MODEL
To the problem, the utility model provides a clear system is scraped to material in pipeline based on aseptic compressed air.
The utility model provides a technical scheme that its technical problem adopted does:
the material scraping system comprises a material tank, wherein finished product materials which are completely configured and have certain liquid levels are contained in the material tank, the finished product materials are conveyed to an UHT (ultra high temperature) balance cylinder through a discharge pipeline and a conveying pipeline communicated with the discharge pipeline, the UHT balance cylinder is communicated with the conveying pipeline through a feeding pipeline, the joint of the discharge pipeline and the conveying pipeline is of a three-way structure, the other end of the three-way structure is connected with a sterile compressed air supply device through an initial pipeline, a material scraping device is arranged in the initial pipeline, when the sterile compressed air supply device acts, the material scraping device is pushed by the sterile compressed air to walk in the conveying pipeline so as to scrape and recover residual materials on the inner wall of the pipeline, the joint of the feeding pipeline and the conveying pipeline is of a four-way structure, and the other two ends of the four-way structure are respectively connected with a recovery pipeline, A sewage pipeline.
As an improvement of the technical scheme, the discharge pipeline is provided with a flow detection switch.
As an improvement of the technical scheme, the discharging pipeline conveys materials to the conveying pipeline through a centrifugal pump, and a filter is arranged at the outlet end of the centrifugal pump.
As an improvement of the technical scheme, the conveying pipeline is provided with a sight glass at the position of the four-way structure.
As an improvement of the technical scheme, the pressure of the sterile compressed air is 1.0-5.0 kpa.
As an improvement of the technical scheme, the joints of the pipelines are connected through a hoop or a flange.
As the improvement of the technical scheme, the material scraping device comprises a connecting rod, an integrated body and a plurality of scraping pieces arranged on the material scraping device at equal intervals, the scraping pieces are of a circular sheet structure with certain thickness, the outer diameter of the material scraping device is matched with the inner diameter of the conveying pipeline, and the material scraping device is arranged in the conveying pipeline and then the scraping pieces are tightly attached to the inner wall of the pipeline.
The utility model discloses the beneficial effect who brings has:
in the prior art, when a UHT balance cylinder finishes feeding, water jacking and cleaning pipelines, a part of milk-water mixture is generated, and waste of water resources and cream is caused; utilize the utility model discloses a clear system is scraped to material in pipeline replaces traditional water liftout, can retrieve remaining cream in the pipeline, improves the product rate of recovery, can practice thrift the quantity of pure water simultaneously.
The system has compact structural design, convenient installation and easy realization, is based on sterile compressed air, is more energy-saving and environment-friendly, and can effectively improve the resource utilization rate and the product income.
Drawings
The invention will be further explained with reference to the drawings and the specific embodiments,
FIG. 1 is a schematic diagram of the system structure of the present invention;
figure 2 is the utility model discloses a clear device structure sketch map is scraped to material.
Detailed Description
Referring to fig. 1, the utility model relates to a clear system is scraped to material in pipeline based on aseptic compressed air, this system mainly include material tank 1, and the splendid attire has the configuration to accomplish and possesses the finished product material of certain liquid level in it, and material tank 1 is carried this finished product material to UHT balance cylinder 4 through ejection of compact pipeline 2, rather than pipeline 3 that is linked together, and UHT balance cylinder 4 then is linked together through charge-in pipeline and pipeline 3.
Wherein, ejection of compact pipeline 2 is three way construction with pipeline 3 junction, this three way construction excepting excessively respectively with ejection of compact pipeline 2, pipeline 3 is connected outside, its other end has aseptic compressed air feeding device through originated pipe connection, aseptic compressed air feeding device adopts current aseptic compressed air feeding device, be provided with the material in the originated pipeline and scrape clear device 5, when aseptic compressed air feeding device moved, clear device 5 was scraped to this material and is promoted walking in pipeline 3 by aseptic compressed air, because it hugs closely pipeline 3 inner wall operation, and then can scrape clear the recovery with pipeline inner wall residual material.
The junction of the feeding pipeline and the conveying pipeline 3 is a four-way structure, and the other two ends of the four-way structure are respectively connected with a recovery pipeline and a sewage discharge pipeline 6 except that the four-way structure is respectively connected with the conveying pipeline 3 and the feeding pipeline. The recovery pipeline and the conveying pipeline 3 are positioned on the same straight line and used for taking out the material scraping device 5 by manually disassembling the clamp when the material scraping device runs to the straight line; the sewage discharge pipeline 6 is used for discharging the cleaning and disinfection wastewater of the conveying pipeline 3 after the scraping is finished.
The discharge pipe 2 is provided with a flow detection switch 21. When the flow detection switch 21 detects that there is no flow, it proves that the materials in the material tank 1 are all conveyed, and at the moment, the material scraping device 5 starts to work: the centrifugal pump 22 stops, the butterfly valve at the outlet of the pump automatically closes, the sterile compressed air supply device is switched on, and the ejection starts. Wherein the pressure of the sterile compressed air is 1.0-5.0 kpa.
The outlet end of the centrifugal pump 22 is provided with a filter 23 designed for the product process requirements to improve the product delivery quality.
In addition, the conveying pipeline 3 is provided with a sight glass 31 at the position of the four-way structure, so that an operator can observe the position of the material scraping device 5 in real time. When the residual materials in the conveying pipeline 3 are all fed into the tank and the material scraping device 5 advances to the front end of the recovery pipeline, the sterile compressed air supply device is disconnected after proper time delay to stop air supply, the sterile compressed air in the pipeline is discharged, and meanwhile, the hoop of the recovery pipeline is manually disassembled to take out the material scraping device 5.
Referring to fig. 2, the material scraping device 5 comprises a connecting rod and an integrated body, a plurality of scraping pieces arranged on the material scraping device at equal intervals, the scraping pieces are of a circular sheet structure with certain thickness, the outer diameter of the material scraping device is matched with the inner diameter of the conveying pipeline 3, and the material scraping device 5 is arranged in the conveying pipeline 3 and then each scraping piece is tightly attached to the inner wall of the pipeline. Food grade rubber is selected for use to 5 materials of material scraping device to automatic steering when meetting the pipeline turn.
In this application, each pipeline junction accessible clamp or flange joint. Meanwhile, the pipeline welding must be smooth and cannot have steps, a 3D elbow is adopted at the corner of the pipeline, the bending degree is not less than 1.5D, and the pipeline cannot have any valve or reducing diameter.
Other needs to be explained:
if the problem that the material scraping device 5 cannot normally run to the recovery pipeline occurs in the using process, the following reasons may be adopted:
too low sterile compressed air;
failure of the solenoid valve of the sterile compressed air supply device;
the joints and valves were inspected.
If the dead problem of material scraping device 5 card appears in the use, probably be following reason:
the surface of the material scraping device 5 is abraded;
too low sterile compressed air;
and checking the pipeline welding position.
The above detailed description of the embodiments of the present invention is only for the preferred embodiments of the present invention, and should not be considered as limiting the scope of the present invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.
Claims (6)
1. The utility model provides a clear system is scraped to material in pipeline based on aseptic compressed air which characterized in that: the material scraping device comprises a material tank, wherein finished product materials which are completely configured and have a certain liquid level are contained in the material tank, the finished product materials are conveyed to an UHT (ultra high temperature) balance cylinder through a discharge pipeline and a conveying pipeline communicated with the discharge pipeline, the UHT balance cylinder is communicated with the conveying pipeline through a feeding pipeline, the joint of the discharge pipeline and the conveying pipeline is of a three-way structure, the other end of the three-way structure is connected with a sterile compressed air supply device through an initial pipeline, a material scraping device is arranged in the initial pipeline, when the sterile compressed air supply device acts, the material scraping device is pushed by sterile compressed air to walk in the conveying pipeline so as to scrape and clean residual materials on the inner wall of the pipeline and recycle the residual materials, the joint of the feeding pipeline and the conveying pipeline is of a four-way structure, and the other two ends of the four-way structure are.
2. The system of claim 1, wherein the system further comprises a compressed air source for providing compressed air to the pipeline, the compressed air source comprising: and a flow detection switch is arranged on the discharge pipeline.
3. The system of claim 1, wherein the system further comprises a compressed air source for providing compressed air to the pipeline, the compressed air source comprising: the discharge pipeline conveys materials to the conveying pipeline through a centrifugal pump, and a filter is arranged at the outlet end of the centrifugal pump.
4. The system of claim 1, wherein the system further comprises a compressed air source for providing compressed air to the pipeline, the compressed air source comprising: and the conveying pipeline is provided with a sight glass at the position of the four-way structure.
5. The system of claim 1, wherein the system further comprises a compressed air source for providing compressed air to the pipeline, the compressed air source comprising: the joints of the pipelines are connected through a hoop or a flange.
6. The system of claim 1, wherein the system further comprises a compressed air source for providing compressed air to the pipeline, the compressed air source comprising: the material scraping device comprises a connecting rod, an integrated scraper and a plurality of scraping sheets arranged on the scraper at equal intervals, the scraping sheets are of a circular sheet structure with certain thickness, and the outer diameter of the scraper is matched with the inner diameter of the conveying pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020200052.4U CN211990095U (en) | 2020-02-24 | 2020-02-24 | Clean system is scraped to material in pipeline based on aseptic compressed air |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020200052.4U CN211990095U (en) | 2020-02-24 | 2020-02-24 | Clean system is scraped to material in pipeline based on aseptic compressed air |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211990095U true CN211990095U (en) | 2020-11-24 |
Family
ID=73420818
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020200052.4U Active CN211990095U (en) | 2020-02-24 | 2020-02-24 | Clean system is scraped to material in pipeline based on aseptic compressed air |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211990095U (en) |
-
2020
- 2020-02-24 CN CN202020200052.4U patent/CN211990095U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder |
Address after: 750200 No.5 Yiyuan Road, Helan Industrial Park, Yinchuan City, Ningxia Hui Autonomous Region Patentee after: NINGXIA CEZANNE DAIRY INDUSTRY Co.,Ltd. Address before: 750200 No. 5, Yiyuan Road, Desheng Industrial Park, Yinchuan City, Ningxia Hui Autonomous Region Patentee before: NINGXIA CEZANNE DAIRY INDUSTRY Co.,Ltd. |
|
| CP02 | Change in the address of a patent holder | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A Material Scraping System in Pipeline Based on Sterile Compressed Air Effective date of registration: 20221122 Granted publication date: 20201124 Pledgee: Ningxia East Guarantee Co.,Ltd. Pledgor: NINGXIA CEZANNE DAIRY INDUSTRY CO.,LTD. Registration number: Y2022640000023 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20201124 Pledgee: Ningxia East Guarantee Co.,Ltd. Pledgor: NINGXIA CEZANNE DAIRY INDUSTRY CO.,LTD. Registration number: Y2022640000023 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |