CN211970618U

CN211970618U - Intelligent batching tower storehouse of anti-theft gate panel

Info

Publication number: CN211970618U
Application number: CN202020592676.5U
Authority: CN
Inventors: 胡金奎; 张丰生; 姚永安; 颜渭东; 孔建华
Original assignee: BUYANG GROUP CO LTD
Current assignee: BUYANG GROUP CO LTD
Priority date: 2020-04-20
Filing date: 2020-04-20
Publication date: 2020-11-20
Anticipated expiration: 2030-04-20

Abstract

The utility model discloses an intelligent dosing tower storehouse of anti-theft door panel, including storage pylon, lifting support, storage dolly, transport mechanism, elevating system, the storage pylon on be equipped with a plurality of layers place the batching frame of storage dolly and be located the material mechanism of grabbing of below, the material mechanism of grabbing including fixing the slide rail seat on the storage pylon, fixing slide rail, setting fourth and fifth roller in slide rail seat below, fixing at fourth and fifth roller epaxial synchronizing wheel, connection hold-in range between the synchronizing wheel, drive fourth roller pivoted moving motor, sucking disc frame, be fixed with hold-in range clamp piece and slider fixed with the hold-in range on the sucking disc frame, be fixed with a plurality of cylinders on the sucking disc frame, be connected with the sucking disc on the cylinder. After adopting above-mentioned structure, have that structural design is reasonable, the place occupies advantages such as few, degree of automation height, excellent in use effect, labour saving and time saving are laborsaving.

Description

Intelligent batching tower storehouse of anti-theft gate panel

Technical Field

The utility model relates to a burglary-resisting door production technology field, especially an use burglary-resisting door panel intelligence batching tower storehouse on burglary-resisting door production water line.

Background

In order to improve the product quality and the production efficiency, antitheft door manufacturers invest in automatic assembly line production and processing of antitheft door plates, the production efficiency and the product quality are greatly improved, line staff of the assembly line are greatly reduced, the labor intensity is greatly reduced, the labor cost is saved, the situation that line staff are difficult to recruit workers and are short in labor is greatly relieved, and a better effect is achieved. However, some links of the existing assembly line have low automation degree, the door panels are placed on the assembly line in a person lifting mode when the assembly line is used for feeding, in order to reduce labor intensity and facilitate the carrying of the door panels, a large number of door panels to be processed are stacked at the periphery of a working place, so that the field is occupied greatly, the place is crowded, great inconvenience is brought to field management and production safety, the feeding is finished manually, the labor intensity of workers is high, the production efficiency is low, the labor cost is high, and the improvement is needed. Aiming at the problems, many manufacturers and acquaintances develop and research aiming at the problems, but no ideal product is available.

Disclosure of Invention

For overcoming the above-mentioned problem that prior art exists, the utility model aims at providing a door plant intelligence batching tower storehouse that structural design is reasonable, the place occupies fewly, degree of automation is high, excellent in use effect, save labour save time and labour again.

The utility model solves the technical problems and adopts the technical proposal that the device comprises a storage tower frame and a lifting bracket which are fixed into a whole, a storage trolley, a transfer mechanism and a lifting mechanism, wherein the storage tower frame is provided with a plurality of layers of batching frames for placing the storage trolley and a material grabbing mechanism which is positioned below the lowest batching frame, the material grabbing mechanism comprises slide rail seats which are fixed at the left side and the right side of the storage tower frame, slide rails which are correspondingly fixed below the slide rail seats, a fourth roller shaft and a fifth roller shaft which are rotatably and correspondingly arranged at the front and the back of the slide rail seats at the left side and the right side and positioned above, synchronous wheels which are correspondingly fixed at the two ends of the fourth roller shaft and the fifth roller shaft, a synchronous belt which is correspondingly connected between the synchronous wheels at the left side and the right side, a mobile motor which drives the fourth roller shaft or the fifth roller shaft to rotate, and a synchronous belt clamping block which is fixed, a plurality of cylinders are fixed below the suction disc frame, and suction discs are correspondingly fixed on piston rods of the cylinders.

The utility model discloses a further scheme, transport mechanism include the lift seat, fix the lift seat left and right sides and with storage trolley roll complex lift seat guide rail, rotationally correspond the transportation chain that sets up in the lift seat left and right sides, rotationally set up on the lift seat and can drive the left and right sides and transport chain pivoted third roller, fix on the lift seat and drive the transportation motor that the third roller rotates, the left and right sides correspondence of storage trolley is equipped with the gyro wheel and transports the linkage tooth of chain (25) meshing with controlling.

The utility model discloses a further scheme, elevating system including rotationally correspond first roller and the second roller that sets up on storage pylon and lifting support, correspond the sprocket of fixing both ends about first roller and second roller, correspond the lift chain of connecting on the sprocket of the left and right sides, fix elevator motor on storage pylon or lifting support, balanced balancing weight, elevator motor passes through chain drive and drives first roller or second roller rotation, the lift chain one end of the left and right sides corresponds the both sides of connecting at the lift seat, the both sides at balanced balancing weight are connected to the other end correspondence.

The utility model discloses a further scheme, the corresponding feeding frame that is fixed with in lifting support both sides, the feeding frame goes up to correspond and is fixed with the feeding guide rail with the butt joint of left and right sides seat riser guide rail.

The utility model discloses a further scheme, correspond on the front and back stand of the lifting support left and right sides and be fixed with elevating rail, the seat that goes up and down corresponds the setting on elevating rail through lift sliding sleeve slidable ground.

The utility model discloses a further scheme, it is equipped with balanced guide rail to correspond on the rear column of storage pylon both sides, and balanced balancing weight corresponds the setting on balanced guide rail through balanced sliding sleeve slidable.

The utility model discloses a further scheme, each layer is joined in marriage the rear portion of work or material rest and is equipped with the electro-magnet with corresponding storage dolly complex.

The utility model discloses a further scheme, the below of grabbing material mechanism is equipped with the assembly line.

After adopting above-mentioned structure, compare with prior art and have following advantage and effect: firstly, the storage dolly is parked on the feeding guide rail of the feeding frame left and right sides during material loading, the chain meshing is transported with controlling to the linkage tooth of the storage dolly left and right sides, will fold to wait to process on the shop front board places the storage dolly, get into on the lift seat guide rail of seat under the transport mechanism drives, the storage dolly rises to corresponding batching frame position under the elevating system drives, the storage dolly gets into under the transport mechanism drives on the corresponding batching frame, finally make the storage dolly get into on the batching frame of each layer and by the locking of electro-magnet, the shop front board of waiting to process is neatly folded and is put at the storage pylon, it does not occupy peripheral place to wait to process the shop front board, site management is convenient, production safe and reliable. Secondly, the lifting seat rises to the corresponding material distribution frame position during the production of the production line, and the material storage trolley on the layer is dragged to the lifting seat guide rail of the lifting seat through the meshing of the linkage teeth and the transfer chain and falls to the material grabbing position, so that the transfer is simple and convenient. And thirdly, the sucker frame is driven by the moving motor to move downwards to the upper part of the door panel to be processed, the door panel is sucked by the sucker controlled by the air cylinder, and then the sucker is driven by the moving motor to move downwards to the upper part of the production line and put down, so that the purpose of automatic grabbing can be achieved, the feeding, transferring and grabbing are all controlled by programs, the automation degree is high, and the labor and the time are saved.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a schematic perspective view of the rack structure of the present invention.

Fig. 3 is the utility model discloses elevating system, snatch mechanism and transport mechanism's cooperation schematic diagram.

Fig. 4 is a schematic view of the three-dimensional structure of the grabbing mechanism of the present invention.

Fig. 5 is a schematic view of the three-dimensional structure of the suction cup holder of the present invention.

Fig. 6 is the utility model discloses storage trolley's spatial structure schematic diagram.

The automatic feeding device comprises a first roller shaft 1, a balance weight block 2, a material storage tower 3, a lifting chain 4, a lifting motor 5, a chain transmission mechanism 6, a first roller shaft 7, a chain wheel 8, a lifting guide rail 9, a lifting support 10, a material distribution frame 11, a material storage trolley 12, a suction disc frame 13, a material grabbing mechanism 14, a sliding rail seat 15, a lifting sliding sleeve 16, a lifting seat 17, a transfer motor 18, a feeding frame 19, a feeding guide rail 20, a production line 21, an electromagnet 22, a balance guide rail 23, a sliding rail 24, a transfer chain 25, a lifting seat guide rail 26, a second chain transmission mechanism 27, a third roller shaft 28, a moving motor 29, a fourth roller shaft 30, a fifth roller shaft 31, a synchronous belt 32, a synchronous belt clamping block 33, a sliding block 34, an air cylinder 35, a door panel 36, a suction disc 37, a roller 38.

Detailed Description

Fig. 1 to 6 show, for the utility model discloses a concrete implementation scheme of burglary-resisting door panel intelligence batching tower storehouse, it includes fixed integrative storage pylon 3 and lifting support 10, storage dolly 12, transport mechanism, elevating system, storage pylon 3 on be equipped with a plurality of layers and place the batching frame 11 of storage dolly 12 and be located the grabbing mechanism 14 of lower floor batching frame 11 below, grabbing mechanism 14 including fixing the slide rail seat 15 of the storage pylon 3 left and right sides, corresponding slide rail 24 of fixing in slide rail seat 15 below, rotationally correspond and set up fourth roller 30 and fifth roller 31 around the slide rail seat 15 of the left and right sides and be located the top, correspond synchronizing wheel 40 of fixing at fourth roller 30 and fifth roller 31 both ends, correspond the hold-in range 32 of connecting between left and right sides synchronizing wheel 40, drive fourth roller 30 or fifth roller 31 pivoted moving motor 29, The suction disc frame 13 and the moving motor 29 are fixed on the slide rail seat 15, the suction disc frame 13 is correspondingly fixed with a synchronous belt clamping block 33 fixed with a left synchronous belt 32 and a right synchronous belt 32 and a slide block 34 in sliding fit with the left slide rail 24 and the right slide rail 24, a plurality of air cylinders 35 are fixed below the suction disc frame 13, and suction discs 37 are correspondingly fixed on piston rods of the air cylinders 35. A production line 21 is arranged below the material grabbing mechanism 14.

In order to facilitate the transportation, the transportation mechanism comprises a lifting seat 17, lifting seat guide rails 26 fixed on the left side and the right side of the lifting seat 17 and matched with the material storage trolley 12 in a rolling manner, transportation chains 25 rotatably and correspondingly arranged on the left side and the right side of the lifting seat 17 through two transmission chain wheels, a third roller shaft 28 rotatably arranged on the lifting seat 17, and a transportation motor 18 fixed on the lifting seat 17, wherein the transportation motor 18 drives the third roller shaft 28 to rotate through a second chain transmission mechanism 27, the third roller shaft 28 drives the transportation chains 25 on the left side and the right side to rotate through transmission gears on the two sides, the left side and the right side of the material storage trolley 12 are correspondingly provided with rollers 38 and linkage teeth 39 meshed with the left transportation chain 25, and in order to ensure that the tightness of the transportation chains 25 is adjusted, the lifting seat 17 is correspondingly provided with.

In order to realize the lift seat 17 and go up and down, elevating system including rotationally correspond first roller 7 and the second roller 1 that sets up on storage pylon 3 and lifting support 10, correspond the sprocket 8 of fixing both ends about first roller 7 and second roller 1, correspond the lift chain 4 of connecting on left and right sides sprocket 8, fix elevator motor 5 on storage pylon 3 or lifting support 10, balanced balancing weight 2, elevator motor 5 drives first roller 7 or the rotation of second roller 1 through chain drive 6, the corresponding both sides of connecting at lift seat 17 of 4 one ends of the lift chain of the left and right sides, the both sides at balanced balancing weight 2 are connected to the other end correspondence.

In order to facilitate feeding, feeding frames 19 are correspondingly fixed on two sides of the lifting support 10, and feeding guide rails 20 in butt joint with the left and right lifting seat guide rails 26 are correspondingly fixed on the feeding frames 19.

In order to ensure stable and reliable lifting, the front and rear upright posts at the left and right sides of the lifting support 10 are correspondingly fixed with lifting guide rails 9, and the lifting seat 17 is slidably and correspondingly arranged on the lifting guide rails 9 through a lifting sliding sleeve 16. The rear upright columns at two sides of the material storage tower 3 are correspondingly provided with balance guide rails 23, and the balance weight blocks 2 are correspondingly arranged on the balance guide rails 23 in a sliding mode through balance sliding sleeves.

In order to ensure that the material storage trolleys 12 placed on the material distribution frames 11 are stable and reliable, the rear part of each layer of material distribution frame 11 is provided with an electromagnet 22 matched with the corresponding material storage trolley 12.

The working principle of the utility model is as follows: during feeding, the storage trolley 12 is parked on the feeding guide rail 20, the linkage teeth 39 on the storage trolley 12 are correspondingly meshed with the transfer chain 25, the door panel 36 to be processed is stacked on the storage trolley 12 by a forklift, then the transfer motor 18 is started, the transfer motor 18 drives the transfer chain 25 to rotate through the second chain transmission mechanism 27 and the third roll shaft 28, the transfer chain 25 pulls the storage trolley 12 to the lifting seat guide rail 26 of the lifting seat 17 through the linkage teeth 39, and then the transfer motor 18 stops working; then the lifting motor 5 starts to work, and the lifting motor 5 stops working when driving the lifting chain 4, the lifting seat 17 and the material storage trolley 12 to lift to a certain layer of empty material distribution frame 11 through the chain transmission mechanism 6 and the first roll shaft 7; then, the transfer motor 18 is started, the transfer motor 18 drives the transfer chain 25 to rotate through the second chain transmission mechanism 27 and the third roller shaft 28, the transfer chain 25 pushes the storage trolley 12 into the vacant batching frame 11 through the linkage teeth 39, and then the transfer motor 18 stops working; finally, the lifting motor 5 starts to work reversely, the lifting chain 4 and the lifting seat 17 are driven to reset together through the chain transmission mechanism 6 and the first roller shaft 7, the lifting motor 5 stops working after resetting, preparation is made for next feeding, the lifting seat 17 resets, the linkage teeth 39 on the storage trolley 12 are separated from the transfer chain 25, the electromagnet 22 on the layer is electrified to suck the storage trolley 12 to achieve the self-locking effect, and therefore feeding of a batch is completed, each batch can be door panels with the same specification or door panels with different specifications, and therefore the door panel can be suitable for mass production and small-batch production.

During production of the assembly line, the lifting motor 5 starts to work, the lifting motor 5 stops working when driving the lifting chain 4 and the lifting seat 17 to lift to a certain layer of material distribution frame 11 to be processed through the chain transmission mechanism 6 and the first roller shaft 7, and the linkage teeth 39 on the material storage trolley 12 are inserted into the transfer chain 25; then the electromagnet 22 is powered off to unlock and start the transfer motor 18 to work reversely, the transfer motor 18 drives the transfer chain 25 to rotate reversely through the second chain transmission mechanism 27 and the third roll shaft 28, and the transfer chain 25 pulls the storage trolley 12 from the batching frame 11 to the lifting seat guide rail 26 of the lifting seat 17 through the linkage teeth 39, and then the transfer motor 18 stops working; then the lifting motor 5 starts to work reversely and drives the lifting chain 4, the lifting seat 17 and the material storage trolley 12 to reset together through the chain transmission mechanism 6 and the first roll shaft 7, and the lifting motor 5 stops working after resetting to prepare for next material grabbing; when grabbing materials, the moving motor 29 starts to work, the moving motor 29 drives the synchronous belt 32 to rotate through the fourth roller shaft 30 and the fifth roller shaft 31, the synchronous belt 32 simultaneously drives the sucker frame 13 to move to the position above the material storage trolley 12 to be processed through the synchronous belt clamping block 33 and then the moving motor 29 stops working, then the air cylinder 35 drives the sucker 37 to suck the door panel 36 to be processed, the sucker 37 is driven to reset through the air cylinder 35, then the moving motor 29 reversely starts to work and drives the sucker frame 13 to move to the position right above the production line 21, then the air cylinder 35 drives the door panel 36 to be processed to descend through the sucker 37 and place the door panel on the production line 21, the air cylinder 35 drives the sucker 37 to reset, the door panel 36 to be processed enters the processing procedure under the driving of the production line 21, the reciprocating circulation is carried out. The feeding, transferring and grabbing are all controlled by programs, the automation degree is high, and the labor and the time are saved

The above description is only the specific embodiment of the present invention, and is not intended to limit the present invention in any form, and the present invention does not depart from the technical solution of the present invention, and the made simple modification, equivalent change or modification all fall into the protection scope of the present invention.

Claims

1. The utility model provides an anti-theft gate panel intelligence batching tower storehouse, is including fixed integrative storage pylon (3) and lifting support (10), storage dolly (12), transport mechanism, elevating system, characterized by: storage tower (3) on be equipped with batching frame (11) that a plurality of layers placed storage dolly (12) and be located the lower floor and join in marriage material grabbing mechanism (14) of work or material rest (11) below, grab material mechanism (14) including fixing slide rail seat (15) of storage tower (3) left and right sides, correspond slide rail (24) of fixing in slide rail seat (15) below, rotationally correspond fourth roller (30) and fifth roller (31) that set up around left and right sides slide rail seat (15) and be located the top, correspond synchronizing wheel (40) of fixing at fourth roller (30) and fifth roller (31) both ends, correspond hold-in range (32) of connecting between left and right sides synchronizing wheel (40), drive fourth roller (30) or fifth roller (31) pivoted moving motor (29), sucking disc frame (13), correspond on sucking disc frame (13) and be fixed with the hold-in range clamp piece (33) fixed with left and right sides hold-in range (32) and with left and right sides slide rail (24), hold-in ) A sliding block (34) in sliding fit, a plurality of air cylinders (35) are fixed below the suction cup frame (13), and suction cups (37) are correspondingly fixed on piston rods of the air cylinders (35).

2. The intelligent dosing tower storehouse with anti-theft door panels as claimed in claim 1, wherein: transport mechanism including going up and down seat (17), fix and go up and down seat (17) the left and right sides and roll complex lift seat guide rail (26) with storage trolley (12), rotationally correspond transportation chain (25) that sets up in the seat (17) the left and right sides that goes up and down, rotationally set up on seat (17) that goes up and down and can drive the left and right sides and transport chain (25) pivoted third roller (28), fix on seat (17) that goes up and down and drive third roller (28) pivoted transportation motor (18), the correspondence of the left and right sides of storage trolley (12) is equipped with gyro wheel (38) and with controls linkage tooth (39) of transporting chain (25) meshing.

3. The intelligent dosing tower storehouse with anti-theft door panels as claimed in claim 1 or 2, wherein: elevating system including rotationally corresponding first roller (7) and the second roller (1) that sets up on storage pylon (3) and lifting support (10), correspond sprocket (8) of fixing both ends about first roller (7) and second roller (1), correspond lift chain (4) of connecting on left and right sides sprocket (8), fix elevator motor (5) on storage pylon (3) or lifting support (10), balanced balancing weight piece (2), elevator motor (5) drive first roller (7) or second roller (1) through chain drive mechanism (6) and rotate, lift chain (4) one end of the left and right sides corresponds the both sides of connecting in lift seat (17), the both sides at balanced balancing weight piece (2) are connected to the other end correspondence.

4. The intelligent dosing tower storehouse of anti-theft door panels as claimed in claim 3, wherein: and feeding frames (19) are correspondingly fixed on two sides of the lifting support (10), and feeding guide rails (20) butted with the lifting seat guide rails (26) on the left side and the right side are correspondingly fixed on the feeding frames (19).

5. The intelligent dosing tower storehouse of anti-theft door panel as claimed in claim 4, wherein: lifting guide rails (9) are correspondingly fixed on the front and rear upright columns on the left and right sides of the lifting support (10), and the lifting seat (17) is slidably and correspondingly arranged on the lifting guide rails (9) through a lifting sliding sleeve (16).

6. The intelligent dosing tower storehouse of anti-theft door panels as claimed in claim 5, wherein: the rear upright columns on two sides of the material storage tower (3) are correspondingly provided with balance guide rails (23), and the balance weight blocks (2) are correspondingly arranged on the balance guide rails (23) in a sliding mode through balance sliding sleeves.

7. The intelligent dosing tower storehouse of anti-theft door panels as claimed in claim 6, wherein: and the rear part of each layer of the material distributing frame (11) is provided with an electromagnet (22) matched with the corresponding material storing trolley (12).

8. The intelligent dosing tower storehouse with anti-theft door panels as claimed in claim 1, wherein: a production line (21) is arranged below the material grabbing mechanism (14).