CN211968138U - Ground roller semi-open type processing device - Google Patents
Ground roller semi-open type processing device Download PDFInfo
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- CN211968138U CN211968138U CN202020520344.6U CN202020520344U CN211968138U CN 211968138 U CN211968138 U CN 211968138U CN 202020520344 U CN202020520344 U CN 202020520344U CN 211968138 U CN211968138 U CN 211968138U
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- ground roller
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- 241000951498 Brachypteraciidae Species 0.000 title claims abstract description 22
- 238000004512 die casting Methods 0.000 claims abstract description 3
- 238000003466 welding Methods 0.000 claims description 17
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000012797 qualification Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 8
- 229920002635 polyurethane Polymers 0.000 description 8
- 239000004814 polyurethane Substances 0.000 description 8
- 238000004513 sizing Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 238000005266 casting Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000007847 structural defect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
A ground roller semi-open type processing device belongs to the technical field of ground roller processing. The method is characterized in that: the split type die casting machine comprises a supporting table (1), a framework (2) and split dies (3), wherein a supporting frame is arranged on the supporting table (1), the split dies (3) are sleeved outside the framework (2), and two ends of the framework (2) are horizontally arranged on the upper part of the supporting table (1) through the supporting frame; the split mold (3) comprises two mold bodies (307) which are hinged and opened, the two mold bodies (307) are closed to form a cylinder, and a pouring overflow trough (306) is reserved at the closed position. The utility model discloses a setting up run from opposite directions the mould, realized that mould simple structure just can be in batches used repeatedly, the technology operation is simple and easy. The mould can quickly realize pouring and demoulding through rotary motion; not only can ensure the manufacturing quality and the qualification rate of the ground roller, but also can improve the production efficiency.
Description
Technical Field
A ground roller semi-open type processing device belongs to the technical field of ground roller processing.
Background
The ground roller is mainly suitable for underground or aboveground equipment of a coal mine. At present, the ground roller is mostly the casting moulding, because the structural defect of current ground roller mould, the production efficiency of ground roller is comparatively low, and the mould all just destroyed after once only pouring divides the mould, unable reuse, the cost of manufacture that leads to having ground roller mould is higher, the material is extravagant serious, product quality can't guarantee the scheduling problem.
Disclosure of Invention
The utility model discloses the technical problem that will solve is: overcomes the defects of the prior art, and provides a ground roller semi-open type processing device which has high pouring efficiency and high pouring molding rate and can be repeatedly utilized.
The utility model provides a technical scheme that its technical problem adopted is: this ground roller semi-open type processingequipment, its characterized in that: the split type die casting machine comprises a supporting table, a framework and a split die, wherein a supporting frame is arranged on the supporting table, the split die is sleeved outside the framework, and two ends of the framework are horizontally arranged on the upper part of the supporting table through the supporting frame; the split mold comprises two mold bodies which are hinged and opened, the two mold bodies are closed to form a cylinder shape, and a pouring overflow groove is reserved at the closed position.
The utility model discloses a run from opposite directions the mould and wrap up the skeleton tightly closed with hinge's connected mode together, then the mould that runs from opposite directions of the good skeleton together places on a supporting bench, pours into the mould die cavity to the polyurethane sizing material that has mixed at last. Therefore, the manufacturing quality of the ground roller can be ensured, the technological process can be optimized, and the production efficiency can be improved. The mould body downside is provided with the hinge, can realize 2 semi-circular mould body semi-open rotary adjustment, can guarantee like this that the bottom is confined all the time, the upper end is open, through nut and bolt fastening cooperation, easily dismantle and the fastening like this, the upper end still is provided with the pouring overflow launder, the purpose makes polyurethane sizing material flow into the mould inner chamber smoothly from the pouring overflow launder, the workman of being convenient for like this realizes compound die and drawing of patterns function through the action of push-and-pull, the structure setting of totality not only can guarantee product quality stability and qualification rate height, and the technological operation feasibility is high with production efficiency.
The supporting table further comprises a bottom plate, the lower portion of the supporting frame is fixed to the bottom plate, the supporting frame comprises a first two groups of welding vertical plates and a second two groups of welding vertical plates, and the two ends of the framework are installed on the second two groups of welding vertical plates which are arranged in parallel.
The split die comprises a hinge, bolts, nuts and die bodies, the die bodies are two groups of semicircular arc plates, one side edges of the two groups of die bodies are connected through the hinge, and the other side edges of the two groups of die bodies are connected through the bolts and the nuts.
The outside of the die body is provided with a handle. The handle is arranged on the circumference of the die body, so that a worker can conveniently realize die assembly and demolding functions through push-pull actions, the overall structural arrangement can ensure the stability of product quality and high qualification rate, and the process operation feasibility and the production efficiency are high.
The end part of the die body is provided with an arc-shaped edge covering tape, and the edge covering tape covers the end part of the framework to form sealing. Therefore, all circumferential surfaces of the framework can be wrapped conveniently, and the risk of flash in casting is avoided.
The framework comprises a cross shaft, a bearing body and a framework body, wherein the cross shaft penetrates through the interior of the framework body along the central axis, two ends of the cross shaft penetrate out of the framework body, and the two ends of the cross shaft are connected with the framework through the bearing body.
The framework body is dumbbell-shaped, the two end parts are symmetrically provided with end plates, and the end plates and the two end parts of the split mold form a blocking structure.
The outer wall of the framework body is provided with a plurality of hanging bosses. The hanging lug boss is spot-welded on the framework body, so that the polyurethane and the framework are firmly vulcanized and condensed together in the casting process.
Compared with the prior art, the utility model discloses the beneficial effect who has is:
the utility model discloses a run from opposite directions the mould and wrap up the skeleton tightly closed with hinge's connected mode together, then the mould that runs from opposite directions of the good skeleton together places on a supporting bench, pours into the mould die cavity to the polyurethane sizing material that has mixed at last. Therefore, the manufacturing quality of the ground roller can be ensured, the technological process can be optimized, and the production efficiency can be improved. The mould body downside is provided with the hinge, can realize 2 semi-circular mould body semi-open rotary adjustment, can guarantee like this that the bottom is confined all the time, the upper end is open, through nut and bolt fastening cooperation, easily dismantle and the fastening like this, the upper end still is provided with the pouring overflow launder, the purpose makes polyurethane sizing material flow into the mould inner chamber smoothly from the pouring overflow launder, the workman of being convenient for like this realizes compound die and drawing of patterns function through the action of push-and-pull, the structure setting of totality not only can guarantee product quality stability and qualification rate height, and the technological operation feasibility is high with production efficiency. Through setting up the run-to-run mould, realized that mould structure is simple and can be used repeatedly in batches, technology operation is simple and easy. The mould can quickly realize pouring and demoulding through rotary motion; not only can ensure the manufacturing quality and the qualification rate of the ground roller, but also can improve the production efficiency.
Drawings
Fig. 1 is a schematic perspective view of a ground roll semi-open type processing device.
FIG. 2 is a schematic diagram of a skeleton structure.
Fig. 3 is a schematic view of a split mold structure.
The welding device comprises a supporting table 1, a supporting table 101, a first welding vertical plate 102, a second welding vertical plate 103, a bottom plate 2, a framework 201, a transverse shaft 202, a bearing body 203, a framework body 204, a hanging boss 205, an end plate 3, a split mold 301, a covered edge 302, a hinge 303, a handle 304, a bolt 305, a nut 306, a pouring overflow groove 307 and a mold body.
Detailed Description
Fig. 1 to 3 are preferred embodiments of the present invention, and the present invention will be further explained with reference to fig. 1 to 3.
Referring to the attached figures 1-3: a ground roller semi-open type processing device comprises a supporting table 1, a framework 2 and split molds 3, wherein a supporting frame is arranged on the supporting table 1, the split molds 3 are sleeved outside the framework 2, and two ends of the framework 2 are horizontally arranged at the upper part of the supporting table 1 through the supporting frame; the split mold 3 comprises two mold bodies 307 which are hinged and opened, the two mold bodies 307 are closed to form a cylinder, and a pouring overflow trough 306 is reserved at the closed position.
The supporting table 1 further comprises a bottom plate 103, the lower portion of the supporting frame is fixed on the bottom plate 103, the supporting frame comprises a first two groups of welding vertical plates 101 and a second two groups of welding vertical plates 102, and two ends of the framework 2 are installed on the second two groups of welding vertical plates 102 which are arranged in parallel.
The split die 3 comprises a hinge 302, a bolt 304, a nut 305 and a die body 307, wherein the die body 307 is two sets of semicircular arc plates, one side of the two sets of die bodies 307 is connected through the hinge 302, and the other side of the two sets of die bodies 307 is connected through the bolt 304 and the nut 305. The mold body 307 is externally provided with a handle 303. The end part of the die body 307 is provided with an arc-shaped edge covering extension 301, and the edge covering extension 301 covers the end part of the framework 2 to form sealing.
The framework 2 comprises a transverse shaft 201, a bearing body 202 and a framework body 203, wherein the transverse shaft 201 penetrates through the framework body 203 along the central axis, two ends of the transverse shaft 201 penetrate through the framework body 203, and the two ends of the transverse shaft 201 are connected with the framework 2 through the bearing body 202. The framework body 203 is dumbbell-shaped, end plates 205 are symmetrically arranged at two ends, and a blocking structure is formed by the end plates 205 and the two ends of the split mold 3. A plurality of hanging material bosses 204 are arranged on the outer wall of the framework body 203.
The support table 1 is formed by welding a first welding vertical plate 101, a second welding vertical plate 102 and a bottom plate 103 into a whole in a welding mode, a Q420 steel plate is adopted, bearing and bending strength is high, the first welding vertical plate 101 is provided with 2 bolt holes, the purpose is that a mold body 307 in the split mold 3 can be jacked in a bolt and nut matching mode in the pouring and injection molding process, and positioning is firmer. The framework 2 is composed of a cross shaft 201, a bearing body 202, a framework body 203 and a hanging boss 204, the cross shaft 201 is matched with the bearing body 202 in an internal ball connection mode for use so as to realize the smooth rotation function required by a product, and the hanging boss 204 is spot-welded on the framework body 203, so that polyurethane and the framework 3 are firmly vulcanized and condensed together in the pouring process.
The two side ends of the split mold 3 on the mold body 307 are provided with edge covering extensions 301, so that all circumferential surfaces of the framework 3 can be wrapped conveniently, and the risk of flash in casting is avoided. The downside of mould body 307 is provided with hinge 302, can realize 2 semicircle type mould body 307 semi-open rotary adjustment, can guarantee like this that the bottom is confined all the time, the upper end is open, through nut 305 and bolt 304 fastening cooperation, easy dismantlement and fastening like this, the upper end still is provided with pouring overflow launder 306, the purpose makes polyurethane sizing material flow into the mould inner chamber smoothly from pouring overflow launder 306, be provided with 2 handles 303 on the mould body 307 circumference, the workman of being convenient for like this realizes compound die and drawing of patterns function through the action of push-and-pull, general structure sets up not only can guarantee product quality stability and qualification rate height, and technology operation feasibility and production efficiency are high.
The utility model discloses a half run from opposite directions mould to the connected mode of hinge seals the skeleton tightly and wraps up in the same place, then together places the half run from opposite directions mould of the good skeleton 2 of assembly in the draw-in groove of brace table 1, pours into the die cavity of mould body 307 the polyurethane sizing material that has mixed at last. Therefore, the manufacturing quality of the ground roller can be ensured, the technological process can be optimized, and the production efficiency can be improved.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical substance of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims (8)
1. The utility model provides a ground roller semi-open type processingequipment which characterized in that: the split type die casting machine comprises a supporting table (1), a framework (2) and split dies (3), wherein a supporting frame is arranged on the supporting table (1), the split dies (3) are sleeved outside the framework (2), and two ends of the framework (2) are horizontally arranged on the upper part of the supporting table (1) through the supporting frame; the split mold (3) comprises two mold bodies (307) which are hinged and opened, the two mold bodies (307) are closed to form a cylinder, and a pouring overflow trough (306) is reserved at the closed position.
2. A ground roll semi-open processing apparatus as defined in claim 1, wherein: the supporting table (1) further comprises a bottom plate (103), the lower portion of the supporting frame is fixed on the bottom plate (103), the supporting frame comprises two groups of first welding vertical plates (101) and two groups of second welding vertical plates (102), and two ends of the framework (2) are installed on the two groups of second welding vertical plates (102) which are arranged in parallel.
3. A ground roll semi-open processing apparatus as defined in claim 1, wherein: the split die (3) comprises a hinge (302), a bolt (304), a nut (305) and a die body (307), wherein the die body (307) is two groups of semicircular arc-shaped plates, one side edge of each group of die body (307) is connected through the hinge (302), and the other side edge of each group of die body (307) is connected through the bolt (304) and the nut (305).
4. A ground roll semi-open processing apparatus according to claim 3, wherein: the outside of the die body (307) is provided with a handle (303).
5. A ground roll semi-open processing apparatus according to claim 3, wherein: the end of the die body (307) is provided with an arc-shaped edge covering extension (301), and the edge covering extension (301) is covered on the end of the framework (2) to form sealing.
6. A ground roll semi-open processing apparatus as defined in claim 1, wherein: the framework (2) comprises a transverse shaft (201), a bearing body (202) and a framework body (203), wherein the transverse shaft (201) penetrates through the interior of the framework body (203) along the central axis, two ends of the transverse shaft (201) penetrate out of the framework body (203), and two ends of the transverse shaft (201) are connected with the framework (2) through the bearing body (202).
7. A ground roller semi-open type processing device according to claim 6, characterized in that: the framework body (203) is dumbbell-shaped, the end plates (205) are symmetrically arranged at two ends of the framework body, and the end plates (205) and the two ends of the split mold (3) form a blocking structure.
8. A ground roller semi-open type processing device according to claim 6, characterized in that: the outer wall of the framework body (203) is provided with a plurality of hanging bosses (204).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020520344.6U CN211968138U (en) | 2020-04-10 | 2020-04-10 | Ground roller semi-open type processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020520344.6U CN211968138U (en) | 2020-04-10 | 2020-04-10 | Ground roller semi-open type processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211968138U true CN211968138U (en) | 2020-11-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020520344.6U Expired - Fee Related CN211968138U (en) | 2020-04-10 | 2020-04-10 | Ground roller semi-open type processing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211968138U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112847741A (en) * | 2021-01-08 | 2021-05-28 | 南京理工大学 | Overturning die and method for preparing inorganic composite material section |
| CN114536621A (en) * | 2022-02-22 | 2022-05-27 | 安徽省奥斯特机电设备有限公司 | Carrier roller based on composite material and manufacturing method thereof |
-
2020
- 2020-04-10 CN CN202020520344.6U patent/CN211968138U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112847741A (en) * | 2021-01-08 | 2021-05-28 | 南京理工大学 | Overturning die and method for preparing inorganic composite material section |
| CN114536621A (en) * | 2022-02-22 | 2022-05-27 | 安徽省奥斯特机电设备有限公司 | Carrier roller based on composite material and manufacturing method thereof |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201120 |