CN209174846U - A kind of moulding machine - Google Patents
A kind of moulding machine Download PDFInfo
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- CN209174846U CN209174846U CN201821853976.3U CN201821853976U CN209174846U CN 209174846 U CN209174846 U CN 209174846U CN 201821853976 U CN201821853976 U CN 201821853976U CN 209174846 U CN209174846 U CN 209174846U
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Abstract
本实用新型公开了一种造型机,属于型砂造型技术领域。该造型机包括机体,所述机体上设有工作台和摇臂装置,所述工作台的底部设有气压缸,所述摇臂装置上方设有液压缸,所述摇臂装置下方安装有伸缩杆,所述伸缩杆的下端部设有压板,所述压板上端面四个顶角设有弹簧,所述弹簧上方连接有震动压板,所述震动压板上安装有两个偏心电机,所述震动压板下端面设有若干个压紧块,所述压紧块与所述压板之间留有空隙。本实用新型结构简单,更换砂箱方便,加工灵活;采用气压缸、压板、震动压板、压紧块等装置对铸造砂进行上下震动紧实,铸造砂的紧实度及紧实效率大幅度提高,加工后的成品均匀一致,废品率低;设置了吸音板,可以降低噪音污染。
The utility model discloses a molding machine, which belongs to the technical field of molding sand molding. The molding machine includes a body, on which a workbench and a rocker device are arranged, a pneumatic cylinder is arranged at the bottom of the workbench, a hydraulic cylinder is arranged above the rocker device, and a telescopic cylinder is installed below the rocker device. The lower end of the telescopic rod is provided with a pressure plate, and the four top corners of the end surface of the pressure plate are provided with springs, and a vibration pressure plate is connected above the spring, and two eccentric motors are installed on the vibration pressure plate. Several pressing blocks are arranged on the lower end surface of the pressing plate, and there is a gap between the pressing blocks and the pressing plate. The utility model has the advantages of simple structure, convenient replacement of the sand box and flexible processing; the casting sand is vibrated and compacted up and down by adopting devices such as a pneumatic cylinder, a pressing plate, a vibrating pressing plate, and a compacting block, so that the compactness and compacting efficiency of the casting sand are greatly improved , the finished product after processing is uniform, and the scrap rate is low; the sound-absorbing board is installed to reduce noise pollution.
Description
技术领域technical field
本实用新型涉及型砂造型技术领域,具体涉及一种造型机。The utility model relates to the technical field of molding sand molding, in particular to a molding machine.
背景技术Background technique
差速器的作用就是使两侧车轮转速不同,当汽车转弯时,例如左转弯,弯心在左侧,在相同的时间内右侧车轮要比左侧车轮走过的轨迹要长,所以右侧车轮转的要更快一些,要达到这个效果,就得通过差速器来调节。现有技术中差速器的外壳一般是通过铸造得到,其是将熔融金属浇铸到与零件形状相适应的铸造空腔内,待其冷却凝固后,使用落砂装置对其进行落砂处理,以便于对其进行后续加工。而在铸造浇注产品前,必须根据产品的模型进行造型。造型机是铸造业使用的铸型的造型设备,它的主要功能是:填砂,将松散的型砂填入砂箱中;紧实型砂,通过震实、压实、震压、射压等不同方法使砂箱中松散的型砂紧实,使砂型在搬运和浇注等过程中具有必要的强度;起模,利用不同机构将模样从紧实后的砂型中取出。The role of the differential is to make the speed of the wheels on both sides different. When the car turns, for example, turning left, the center of the curve is on the left, and the track of the right wheel is longer than that of the left wheel in the same time, so the right The side wheel turns faster, and to achieve this effect, it must be adjusted through the differential. In the prior art, the outer casing of the differential gear is generally obtained by casting, which is to cast molten metal into a casting cavity suitable for the shape of the part, and after it is cooled and solidified, it is subjected to sanding treatment with a sanding device. for its subsequent processing. Before casting and pouring the product, it must be shaped according to the model of the product. Molding machine is a mold molding equipment used in the foundry industry. Its main functions are: filling sand, filling loose molding sand into the sand box; The method is to compact the loose molding sand in the sand box, so that the sand mold has the necessary strength in the process of handling and pouring; the mold is lifted, and the pattern is taken out of the compacted sand mold by using different mechanisms.
目前的造型机多数采用震动气缸作为震动源,在震动过程中产生的噪音较大,当多台该造型机同时工作时,将造成非常大的噪声污染,对工人的身体健康造成不可估量的伤害;此外,在实际生产过程中,由于刚开始装入砂箱内的型砂呈中间高四周低的形状,造型机通过液压对砂箱压实完成后,由于压紧板首先接触的是中间部分高度较高的型砂,成型后的砂型往往会呈现中间密,四周松散的现象,从而造成砂型强度不均匀的问题,在搬运或者浇注的过程中容易发生砂型坍塌等现象。Most of the current molding machines use vibrating cylinders as the vibration source, and the noise generated during the vibration process is relatively large. When multiple molding machines work at the same time, it will cause very large noise pollution and cause immeasurable damage to the health of workers. In addition, in the actual production process, since the molding sand first loaded into the sand box is in the shape of high middle and low surrounding, after the molding machine completes the hydraulic pressure on the sand box, the first contact with the pressing plate is the height of the middle part. With higher molding sand, the sand mold after molding tends to be dense in the middle and loose around the periphery, resulting in uneven strength of the sand mold, and prone to sand mold collapse during handling or pouring.
实用新型内容Utility model content
为了弥补现有技术的不足,本实用新型提供了一种造型机,可以有效的降低工作过程中产生的噪音,且能够多方位震动避免出现压砂不均匀的问题,震动均匀高效。In order to make up for the shortcomings of the prior art, the utility model provides a molding machine, which can effectively reduce the noise generated during the working process, and can vibrate in multiple directions to avoid the problem of uneven sand pressing, and the vibration is uniform and efficient.
为实现上述目的,本实用新型提供了如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种造型机,包括机体,所述机体上设有工作台和摇臂装置,所述工作台的底部设有气压缸,所述摇臂装置上方设有液压缸,所述摇臂装置下方安装有伸缩杆,所述伸缩杆的下端部设有压板,其特征在于,所述压板上端面四个顶角设有弹簧,所述弹簧上方连接有震动压板,所述震动压板上安装有两个偏心电机,所述震动压板下端面设有若干个压紧块,所述压紧块与所述压板之间留有空隙。A molding machine, comprising a machine body, a workbench and a rocker device are arranged on the body, a pneumatic cylinder is arranged at the bottom of the workbench, a hydraulic cylinder is arranged above the rocker device, and a There is a telescopic rod, the lower end of the telescopic rod is provided with a pressure plate, and the feature is that the four top corners of the top surface of the pressure plate are provided with springs, and a vibration pressure plate is connected above the spring, and two vibration pressure plates are installed on the vibration pressure plate. For the eccentric motor, several pressing blocks are arranged on the lower end surface of the vibrating pressing plate, and there is a gap between the pressing blocks and the pressing plate.
进一步地,所述震动压板中部设有圆形通孔,所述震动压板通过圆形通孔设于所述伸缩杆的外围。Further, a circular through hole is provided in the middle of the vibrating pressure plate, and the vibrating pressure plate is provided on the periphery of the telescopic rod through the circular through hole.
进一步地,若干个所述压紧块均匀分布在所述震动压板的下端面,且所述压紧块的个数为双数。Further, several of the pressing blocks are evenly distributed on the lower end surface of the vibrating pressure plate, and the number of the pressing blocks is an even number.
进一步地,所述工作台的下端面设有吸音板。Further, the lower end surface of the workbench is provided with a sound-absorbing board.
进一步地,所述液压缸与所述压板通过所述伸缩杆固定连接。Further, the hydraulic cylinder is fixedly connected to the pressure plate through the telescopic rod.
进一步地,所述弹簧通过连接块与所述压板、所述震动压板固定连接。Further, the spring is fixedly connected to the pressing plate and the vibrating pressing plate through a connecting block.
采用上述技术方案,本实用新型具有以下有益效果:本实用新型结构简单,使用方便,摇臂装置可以360度旋转,方便更换砂箱,加工灵活;采用气压缸、压板、震动压板、压紧块等装置对铸造砂进行上下震动紧实,铸造砂的紧实度及紧实效率大幅度提高,用本实用新型加工的成品均匀一致,废品率低;且设置了吸音板,可以吸收震动过程中产生的部分噪音,大幅度降低由于震动造成的噪音污染,为工人提供一个良好的工作环境。By adopting the above technical scheme, the utility model has the following beneficial effects: the utility model is simple in structure, easy to use, the rocker arm device can rotate 360 degrees, convenient to replace the sand box, and flexible in processing; it adopts pneumatic cylinder, pressing plate, vibration pressing plate and pressing block And other devices vibrate and compact the casting sand up and down, the compactness and compacting efficiency of the casting sand are greatly improved, the finished products processed by the utility model are uniform, and the reject rate is low; Part of the noise generated can greatly reduce the noise pollution caused by vibration and provide a good working environment for workers.
附图说明Description of drawings
图1为本实用新型中的造型机结构示意图;Fig. 1 is the structural representation of molding machine in the utility model;
图2为本实用新型中的震动压板俯视结构示意图;Fig. 2 is a structural schematic diagram of a top view of the vibrating platen in the utility model;
图3为本实用新型中的震动压板仰视结构示意图。Fig. 3 is a structural schematic diagram of the vibrating platen in the utility model viewed from above.
附图标记:1、机体;2、工作台;3、摇臂装置;4、气压缸;5、液压缸;6、伸缩杆;7、压板;8、弹簧;9、震动压板;10、偏心电机;11、压紧块;12、吸音板;13、连接块。Reference signs: 1, body; 2, workbench; 3, rocker arm device; 4, pneumatic cylinder; 5, hydraulic cylinder; 6, telescopic rod; 7, pressure plate; 8, spring; 9, vibration pressure plate; 10, eccentric Motor; 11, pressing block; 12, sound-absorbing panel; 13, connecting block.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行The technical scheme in the embodiment of the utility model will be carried out below in conjunction with the accompanying drawings in the embodiment of the utility model
清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Clearly and completely described, it is obvious that the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本实用新型提供了如图1-3所示的一种造型机,包括机体1,所述机体上1设有工作台2和摇臂装置3,所述工作台2的底部设有气压缸4,所述摇臂装置3上方设有液压缸5,所述摇臂装置3下方安装有伸缩杆6,所述伸缩杆6的下端部设有压板7,所述压板7上端面四个顶角设有弹簧8,所述弹簧8上方连接有震动压板9,所述震动压板9上安装有两个偏心电机10,所述震动压板9下端面设有若干个压紧块11,所述压紧块11与所述压板7之间留有空隙。The utility model provides a molding machine as shown in Fig. 1-3, comprising a body 1, on which a workbench 2 and a rocker device 3 are arranged, and a pneumatic cylinder 4 is arranged at the bottom of the workbench 2 A hydraulic cylinder 5 is arranged above the rocker arm device 3, a telescopic rod 6 is installed below the rocker device 3, and a pressing plate 7 is provided at the lower end of the telescopic rod 6, and four corners of the upper end surface of the pressing plate 7 are A spring 8 is provided, and a vibrating pressing plate 9 is connected above the spring 8, and two eccentric motors 10 are installed on the vibrating pressing plate 9, and several pressing blocks 11 are arranged on the lower end surface of the vibrating pressing plate 9, and the pressing There is a gap between the block 11 and the pressing plate 7 .
其中,如图2和图3 所示,所述震动压板9中部设有圆形通孔,所述震动压板9通过圆形通孔设于所述伸缩杆6的外围。Wherein, as shown in FIG. 2 and FIG. 3 , a circular through hole is provided in the middle of the vibrating platen 9 , and the vibrating platen 9 is provided on the periphery of the telescopic rod 6 through the circular through hole.
如图3 所示,若干个所述压紧块11均匀分布在所述震动压板9的下端面,且所述压紧块11的个数为双数,偏心电机10可以使震动压板9震动,从而使压紧块11不断敲打震击压板7,将型砂压实并使其更加均匀紧实。As shown in Figure 3, several said pressing blocks 11 are evenly distributed on the lower end face of said vibration pressing plate 9, and the number of said pressing blocks 11 is an even number, and the eccentric motor 10 can make the vibration pressing plate 9 vibrate, Thereby, the compacting block 11 continuously beats the shock platen 7 to compact the molding sand and make it more evenly compacted.
优选地,所述工作台的下端面设有吸音板12,可以吸收震动过程中产生的部分噪音,大幅度降低由于震动造成的噪音污染,为工人提供一个良好的工作环境。Preferably, the lower end surface of the workbench is provided with a sound-absorbing board 12, which can absorb part of the noise generated during the vibration process, greatly reduce the noise pollution caused by the vibration, and provide a good working environment for workers.
进一步地,所述液压缸5与所述压板7通过所述伸缩杆6固定连接。Further, the hydraulic cylinder 5 is fixedly connected to the pressing plate 7 through the telescopic rod 6 .
如图1和图3所示,所述弹簧8通过连接块13与所述压板7、所述震动压板9固定连接。As shown in FIGS. 1 and 3 , the spring 8 is fixedly connected to the pressing plate 7 and the vibrating pressing plate 9 through a connecting block 13 .
以上所述仅为本实用新型的较佳实施例,并不用于限制本实用新型,凡在本实用新型的设计构思之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the design concept of the present utility model shall be included in the present utility model. within the scope of the new protection.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821853976.3U CN209174846U (en) | 2018-11-12 | 2018-11-12 | A kind of moulding machine |
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| CN201821853976.3U CN209174846U (en) | 2018-11-12 | 2018-11-12 | A kind of moulding machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115770858A (en) * | 2022-11-22 | 2023-03-10 | 无锡中叶合金制品有限公司 | CT belt pulley casting molding sand filling device |
| CN120790858A (en) * | 2025-07-11 | 2025-10-17 | 广州铸星机械有限公司 | Molding machine suitable for high-density molding |
-
2018
- 2018-11-12 CN CN201821853976.3U patent/CN209174846U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115770858A (en) * | 2022-11-22 | 2023-03-10 | 无锡中叶合金制品有限公司 | CT belt pulley casting molding sand filling device |
| CN115770858B (en) * | 2022-11-22 | 2023-11-03 | 无锡中叶合金制品有限公司 | CT belt pulley casting sand filling device |
| CN120790858A (en) * | 2025-07-11 | 2025-10-17 | 广州铸星机械有限公司 | Molding machine suitable for high-density molding |
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