CN211967838U - Integrated system for wood pretreatment processing - Google Patents
Integrated system for wood pretreatment processing Download PDFInfo
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- CN211967838U CN211967838U CN202020409243.1U CN202020409243U CN211967838U CN 211967838 U CN211967838 U CN 211967838U CN 202020409243 U CN202020409243 U CN 202020409243U CN 211967838 U CN211967838 U CN 211967838U
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Abstract
The utility model discloses an integration system for processing before timber, heated warehouses are the sealed cavity of detachable, and heated warehouses sets up heating element to can be to placing the timber heating in heated warehouses, and heated warehouses still is connected with exhaust gas recovery device, and exhaust gas recovery device can separate and collect moisture and wood vinegar in the waste gas, and heated warehouses still is connected with controlling means, and controlling means can control heating element, and can adjust heating element according to the timber in the heated warehouses. The extremely-low labor-intensive production mode is realized, the dependence on technical workers is removed, the production in various places is unified and standardized, the wood types and the accumulation and perfection of large data processing are realized, and meanwhile, a turbo-charged fan is arranged, and variable-frequency electric heating is arranged in an air duct, so that high-temperature oxygen-free equipment is heated more uniformly, and the sealing performance is better; energy conservation and environmental protection are realized, so that the production site is quiet and clean; but also can assist the agricultural department to extract wood vinegar, and the byproduct is pure water.
Description
Technical Field
The utility model relates to a wood working field especially relates to a compound integrated system that is used for processing before timber.
Background
As a renewable resource, wood is widely used by people since ancient times, and daily furniture such as tables, chairs, stools and the like, ancient wooden houses and the like are common wood in daily life. Generally, trees which are just harvested cannot be used, and because the moisture in the trees is more and the stability of the trees after the trees are directly made into finished products is poor, the trees need to be dried in the sun for secondary processing, but the natural drying efficiency is very slow, and the trees are influenced by weather, namely, the trees are difficult to dry in the shade and rainy days. Therefore, the traditional method cannot meet the increasing demand of people on wood products, if the heating source which is directly utilized heats and dries the wood, the efficiency is not easy to control, and simultaneously, the evaporated moisture and wood vinegar are directly discharged into the air, which can affect the working environment.
Therefore, the inventor of the present invention, aiming at the above problems, intends to invent an integrated system for wood pretreatment processing.
SUMMERY OF THE UTILITY MODEL
In order to overcome the above disadvantages, an object of the present invention is to provide an integrated system for wood pretreatment processing.
In order to achieve the above purpose, the utility model discloses a technical scheme is: the utility model provides an integration system for processing before timber, includes the heated warehouses, just the heated warehouses is the sealed cavity of detachable, the heated warehouses sets up heating element to can be to placing timber heating in the heated warehouses, just the heated warehouses still is connected with exhaust gas recovery device, exhaust gas recovery device can separate and collect moisture and wood vinegar in the waste gas, the heated warehouses still is connected with controlling means, controlling means can control heating element, and can be according to heating element is adjusted to timber in the heated warehouses. As shown in the attached drawings, the heating chamber is provided with a movable door, and the movable door can seal the heating chamber to realize detachable sealing.
Preferably, the heating assembly comprises a turbo-charger, a variable-frequency electric heating pipe is arranged in an air duct of the turbo-charger, the air duct is communicated with the interior of the heating bin, and an ion generator is connected to the air duct. The heating assembly is heated by hot air, and the ion generator is arranged, so that the influence of the hot air on the environment inside the heating bin is minimized.
Preferably, the heating chamber is further connected with a vacuum pump and a steam generator. At first, the heated warehouses is sealed cavity, turbo charge fan can make the inside pressure increase of heated warehouses simultaneously, then lead to moisture in the timber and the boiling point of wood vinegar evaporation to increase, the power of frequency conversion electric heating pipe has undoubtedly been increased, the extravagant energy, the setting up of vacuum pump enables the inside pressure reduction of heated warehouses, certainly not absolute vacuum yet, only relative reduction pressure, the boiling point of water and wood vinegar has been reduced simultaneously, make frequency conversion electric heating pipe just can realize the evaporation of moisture and wood vinegar under the power of relative low.
Preferably, exhaust gas recovery unit is including the condensation subassembly, the liquefaction subassembly that connect gradually, and pass through the pipeline intercommunication each other, simultaneously the top of heated warehouses passes through pipeline and condensation subassembly intercommunication, still includes the liquid separation subassembly simultaneously, the liquid separation subassembly can collect the liquid that comes from condensation subassembly, liquefaction subassembly to realize the separation of pure water and wood vinegar. Waste gas is cooled in sequence through the components, so that the effect of efficient waste gas recovery is achieved, and the liquid separation component is utilized to separate pure water from wood vinegar.
Preferably, the condensation subassembly includes the condensation chamber, there is the condensate in the condensation chamber, and with the pipeline of heating bin intercommunication inserts the condensation chamber and is in below the liquid level of condensate, the lateral wall of condensation chamber sets up the height-fixing outlet, just the height of height-fixing outlet is higher than the condensate, be in simultaneously the top of condensation chamber sets up the toper passageway, the toper passageway is invertd, just the top of toper passageway is through pipeline and spray liquefaction subassembly intercommunication. The condensate can be arranged to cool the steam from the heating bin, and the pipeline is positioned below the liquid level of the condensate, so that the pressure balance inside the heating bin can be ensured while cooling and condensing are ensured, namely the condensate is indirectly sealed; the fixed-height water outlet can ensure the maximum storage capacity of the condensate and prevent the condensate from filling the condensation cavity; the inverted conical channel can realize secondary condensation of cooled steam by utilizing the conical side surface, and the accumulation of liquid drops is realized.
Preferably, the liquefaction subassembly is the liquefaction subassembly that sprays, the liquefaction subassembly that sprays includes sprays the chamber, the top in spraying the chamber sets up the shower head, and is in the lateral wall in spraying the chamber sets up the leakage fluid dram.
Preferably, the liquefaction assembly can also be a forced liquefaction assembly, the forced liquefaction assembly comprises a liquefaction cavity, a waste discharge port is arranged on the side wall of the liquefaction cavity, a conical condensation wall is arranged at the top of the liquefaction cavity, and the conical condensation wall is inverted. When the gas is forcedly liquefied, the gas is collected in the liquefaction cavity through the condensation wall, namely, the liquefaction is realized, and meanwhile, the condensation can be accelerated by placing the condensate in the conical cavity of the conical condensation wall.
Preferably, liquid separable set includes the liquid recovery pond, the liquid recovery pond respectively with the condensation chamber, spray the chamber and liquefy the chamber intercommunication to can collect three's condensate, the liquid recovery pond still passes through the pipe connection filter chamber, and set up the corrosion resistant water pump between filter chamber and the liquid recovery pond, set gradually wood vinegar filtration membrane and pure water filtration membrane from top to bottom in the filter chamber, just the position sets up wood vinegar between wood vinegar filtration membrane and the pure water filtration membrane and collects the mouth the below of pure water filtration membrane sets up the pure water and collects the mouth. Liquid in the liquid recovery pond enters the filter cavity through the corrosion-resistant water pump, and liquid loops through wood vinegar filtration membrane and pure water filtration membrane in proper order, separates out wood vinegar promptly, but still has the water of certain proportion in the wood vinegar, so increase pure water filtration membrane, realize concentrating the wood vinegar of separation, namely obtain high concentration wood vinegar.
Preferably, controlling means includes the appearance piece presss from both sides, the appearance piece presss from both sides can dismantle the setting in the heated warehouses through flange, set up temperature sensor and humidity transducer on the appearance piece presss from both sides to can be with data transmission to data acquisition control storehouse, data acquisition control storehouse can carry out processing technology according to the parameter of temperature and humidity, and pass through data acquisition control storehouse is processed the timber in the heated warehouses. The data acquisition control bin is a control center, a proper processing technology is selected according to the variety, humidity and temperature of the sample block, and the heating assembly, the vacuum pump and the steam generator are controlled to execute corresponding processing, so that the processing of wood is realized. Meanwhile, a water content thermocouple, a vacuum meter, an absolute pressure meter, a pressure sensor and the like are arranged and used for displaying specific data, and manual checking is facilitated.
Preferably, the data acquisition control cabin is connected with a control cabinet, and the control cabinet can realize data transmission with a cloud control center through wireless. The cloud control center can adjust the processing technology, so that the isolation of people is realized, workers are protected, and the processing efficiency is improved.
The utility model relates to an integrated system for wood pretreatment processing has the advantages that an extremely low labor intensive production mode is realized, the dependence on technical workers is removed, the production in various places is unified and standardized, the accumulation and the perfection of wood types and processing big data are realized, a turbo-charging fan is arranged, and the air duct is internally provided with variable frequency electric heating, so that high-temperature oxygen-free equipment is heated more uniformly, and the sealing performance is more excellent; energy conservation and environmental protection are realized, so that the production site is quiet and clean; but also can assist the agricultural department to extract wood vinegar, and the byproduct is pure water.
Drawings
FIG. 1 is a schematic flow diagram of an integrated system for wood pretreatment processing.
Fig. 2 is a schematic connection diagram of the heating assembly.
Fig. 3 is a schematic diagram of a condensing assembly.
Fig. 4 is a schematic diagram of a spray liquefaction assembly.
FIG. 5 is a schematic diagram of a forced liquefaction assembly.
FIG. 6 is a schematic diagram of a liquid separation module.
Fig. 7 is a schematic diagram of the control device.
Fig. 8 is a schematic diagram of a control device and a cloud control center.
Fig. 9 is a schematic diagram of a control device on the heating chamber.
In the figure:
1-heating a bin; 2-a heating assembly; 3-a waste gas recovery unit; 4-a control device; 5-a vacuum pump; 6-a steam generator;
21-a turbo charger fan; 22-air duct; 23-an ionizer;
31-a condensing assembly; 311-a condensation chamber; 312-fixed height water outlet; 313-a tapered channel;
32-spray liquefaction component; 321-a spraying cavity; 322-a shower head; 323-drain outlet;
33-a forced liquefaction component; 331-a liquefaction chamber; 332-conical condensation walls; 333-waste discharge port;
34-a liquid separation module; 341-liquid recovery tank; 342-a filter chamber; 343-corrosion resistant water pump; 344-Wood Vinegar filtration Membrane; 345-a pure water filtering membrane; 346-wood vinegar collection port; 347-a pure water collection port;
41-sample block clamp; 42-attachment flange.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.
Referring to fig. 1-9, an integrated system for wood pretreatment processing in this embodiment includes a heating chamber 1, and the heating chamber 1 is a detachable sealed chamber (as shown in fig. 1, the heating chamber 1 is provided with a movable door, the movable door can seal the heating chamber 1, i.e. detachable sealing is realized), the heating chamber 1 is provided with a heating component 2, and can heat wood placed in the heating chamber 1, and the heating chamber 1 is further connected with a waste gas recovery device 3, the waste gas recovery device 3 can separate and collect moisture and wood vinegar in waste gas, the heating chamber 1 is further connected with a control device 4, the control device 4 can control the heating component 2, and can adjust the heating component 2 according to wood in the heating chamber 1.
Referring to fig. 2, the heating assembly 2 includes a turbo charger 21, a variable frequency electric heating tube is disposed in an air duct 22 of the turbo charger 21, the air duct 22 is communicated with the interior of the heating chamber 1, and an ion generator 23 is connected to the air duct 22. That is, the heating assembly 2 is heated by hot air, and the ion generator 23 is provided to minimize the influence of the hot air heating on the environment inside the heating chamber 1.
Referring to fig. 2, the heating chamber 1 is further connected to a vacuum pump 5 and a steam generator 6. Firstly, heated warehouses 1 is sealed cavity, turbo charge fan 21 can make the inside pressure increase of heated warehouses 1 simultaneously, then lead to moisture in the timber and the boiling point of wood vinegar evaporation to increase, frequency conversion electric heating pipe's power has undoubtedly been increased, the extravagant energy, vacuum pump 5's setting enables the inside pressure reduction of heated warehouses 1, certainly not absolute vacuum yet, only relative reduction pressure, water and wood vinegar's boiling point has been reduced simultaneously, make frequency conversion electric heating pipe just can realize the evaporation of moisture and wood vinegar under the power of relative low.
Referring to fig. 1 and 3, 4, 5, and 6, the exhaust gas recovery device 3 includes a condensing assembly 31 and a liquefying assembly connected in sequence, and the condensing assembly 31 and the liquefying assembly are communicated with each other through a pipeline, and the top of the heating chamber 1 is communicated with the condensing assembly 31 through a pipeline, and also includes a liquid separating assembly 34, and the liquid separating assembly 34 can collect liquid from the condensing assembly 31 and the liquefying assembly, and realize separation of pure water and wood vinegar. Namely, the waste gas is sequentially cooled through the components, so that the effect of efficient waste gas recovery is achieved, and the liquid separation component 34 is utilized to separate pure water from wood vinegar.
Referring to fig. 3, the condensing assembly 31 includes a condensing chamber 311, a condensate is in the condensing chamber 311, a pipe communicated with the heating chamber 1 is inserted into the condensing chamber 311 and is below the liquid level of the condensate, a height-fixed water outlet 312 is provided on the side wall of the condensing chamber 311, the height of the height-fixed water outlet 312 is higher than the height of the condensate, a tapered channel 313 is provided on the top of the condensing chamber 311, the tapered channel 313 is inverted, and the top of the tapered channel 313 is communicated with the spray liquefaction assembly 32 through a pipe. The condensate can be arranged to cool the steam from the heating bin 1, and meanwhile, the pipeline is positioned below the liquid level of the condensate, so that the pressure balance inside the heating bin 1 can be ensured while cooling and condensing are ensured, namely, the condensate is indirectly sealed; the fixed-height water outlet 312 can ensure the maximum storage capacity of the condensate and prevent the phenomenon that the condensation cavity 311 is filled with the condensate; the inverted conical channel 313 can realize secondary condensation of vapor after cooling by utilizing the conical side surface, and the accumulation of liquid drops is realized.
Referring to fig. 4 and 5, the liquefaction assembly includes a spray liquefaction assembly 32 and a forced liquefaction assembly 33;
referring to fig. 4, the spray liquefaction assembly 32 comprises a spray chamber 321, a spray header 322 disposed at the top of the spray chamber 321, and a liquid outlet 323 disposed at the side wall of the spray chamber 321.
Referring to fig. 5, the forced liquefaction assembly 33 includes a liquefaction chamber 331, a waste discharge port 333 is provided at a side wall of the liquefaction chamber 331, and a conical condensation wall 332 is provided at a top of the liquefaction chamber 331, and the conical condensation wall 332 is inverted. That is, during forced liquefaction, the gas is collected inside the liquefaction chamber 331 through the condensation wall, that is, liquefaction is realized, and condensation can be accelerated by placing condensate in the tapered cavity of the tapered condensation wall 332.
As shown in fig. 3, 4 and 5, when the condensing unit 31, the spray liquefaction unit 32 and the forced liquefaction unit 33 perform condensation liquefaction, gas is introduced below the liquid surface, and when gas is introduced, gas is introduced from the top.
Referring to fig. 6, the liquid separation assembly 34 includes a liquid recovery tank 341, the liquid recovery tank 341 is respectively communicated with the condensation chamber 311, the spraying chamber 321 and the liquefaction chamber 331 and can collect condensate of the three, the liquid recovery tank 341 is further connected with the filter chamber 342 through a pipeline, an anti-corrosive water pump 343 is arranged between the filter chamber 342 and the liquid recovery tank 341, a wood vinegar filtering membrane 344 and a pure water filtering membrane 345 are sequentially arranged in the filter chamber 342 from top to bottom, a wood vinegar collecting port 346 is arranged between the wood vinegar filtering membrane 344 and the pure water filtering membrane 345, and a pure water collecting port 347 is arranged below the pure water filtering membrane 345. The liquid in the liquid recovery tank 341 enters the filter cavity 342 through the corrosion-resistant water pump 343, and the liquid passes through the wood vinegar filtering membrane 344 and the pure water filtering membrane 345 in sequence, i.e. wood vinegar is separated, but the wood vinegar still contains a certain proportion of water, so the pure water filtering membrane 345 is added to concentrate the separated wood vinegar, and the high-concentration wood vinegar is obtained.
Referring to fig. 7, the control device 4 includes a sample block clamp 41, the sample block clamp 41 is detachably disposed in the heating chamber 1 through a connecting flange 42, the sample block clamp 41 is provided with a temperature sensor and a humidity sensor, and can transmit data to a data acquisition control chamber, the data acquisition control chamber can execute a processing process according to the temperature and humidity parameters, and process the wood in the heating chamber 1 through the data acquisition control chamber. The data acquisition control bin is a control center, and a proper processing technology is selected according to the variety, humidity and temperature of the sample block, and the heating assembly 2, the vacuum pump 5 and the steam generator 6 are controlled to execute corresponding processing, so that the processing of wood is realized. Meanwhile, a water content thermocouple, a vacuum meter, an absolute pressure meter, a pressure sensor and the like are arranged and used for displaying specific data, and manual checking is facilitated. Meanwhile, two temperature sensors are arranged, namely a dry bulb temperature sensor and a wet bulb temperature sensor.
Referring to fig. 8 and 9, the data acquisition control cabin is connected with the control cabinet, and the control cabinet can realize data transmission with the cloud control center through wireless. The cloud control center can adjust the processing technology, so that the isolation of people is realized, workers are protected, and the processing efficiency is improved.
Firstly, processing technologies of various trees are preset in the cloud control center, and the same kind of trees also have processing technologies with different humidity; secondly, the temperature and the humidity of the sample block are sensed through the temperature sensor and the humidity sensor, then the data are transmitted to the cloud control center, the cloud control center selects a proper processing technology to process the wood in the heating bin 1 according to the temperature, the humidity and the type and the hardness of the trees, and meanwhile, the process data can be manually adjusted through the cloud control center according to the data.
Referring to the attached drawing 1, it is to be particularly described that the design of the heating bin 1 in the present application, the heating bin 1 is a kiln body, vacuum drying and carbonization are integrated in the kiln body, and the strength of the kiln body needs to be increased, that is, the inner wall of the kiln body is added with a keel square tube, and the keel density is increased by about 1.5 times.
The integrated system for wood pretreatment processing has the advantages that an extremely-low labor-intensive production mode is realized, the dependence on technical workers is eliminated, the production in various places is unified and standardized, the wood types and the processing big data are accumulated and perfected, and meanwhile, the turbo-charged fan 21 is arranged, the variable-frequency electric heating is arranged in the air duct 22, so that the high-temperature oxygen-free equipment is heated more uniformly, and the sealing performance is better; energy conservation and environmental protection are realized, so that the production site is quiet and clean; but also can assist the agricultural department to extract wood vinegar, and the byproduct is pure water.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, so as not to limit the protection scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.
Claims (10)
1. An integrated system for wood pretreatment processing is characterized in that: including heated warehouses (1), just heated warehouses (1) is the sealed cavity of detachable, heated warehouses (1) sets up heating element (2) to can be to placing timber heating in heated warehouses (1), just heated warehouses (1) still is connected with exhaust gas recovery device (3), moisture and wood vinegar in the exhaust gas can be separated and collected in exhaust gas to exhaust gas recovery device (3), heated warehouses (1) still is connected with controlling means (4), controlling means (4) can control heating element (2), and can be according to heating element (2) are adjusted to timber in heated warehouses (1).
2. An integrated system for wood preparation processing according to claim 1, wherein: heating element (2) include turbo charger fan (21), set up frequency conversion electric heating pipe in wind channel (22) of turbo charger fan (21), just wind channel (22) and heated warehouses (1) inside intercommunication are in still be connected with ion generator (23) on wind channel (22) simultaneously.
3. An integrated system for wood preparation processing according to claim 2, wherein: the heating bin (1) is further connected with a vacuum pump (5) and a steam generator (6).
4. An integrated system for wood preparation processing according to claim 1, wherein: waste gas recovery unit (3) are including condensation subassembly (31), the liquefaction subassembly that connects gradually, and pass through the pipeline intercommunication each other, simultaneously the top of heated warehouses (1) is passed through pipeline and condensation subassembly (31) intercommunication, still includes liquid separation subassembly (34) simultaneously, liquid separation subassembly (34) can collect the liquid that comes from condensation subassembly (31), liquefaction subassembly to realize the separation of pure water and wood vinegar.
5. An integrated system for wood preparation processing according to claim 4, wherein: the condensation component (31) comprises a condensation cavity (311), condensate is arranged in the condensation cavity (311), and the pipeline communicated with the heating bin (1) is inserted into the condensation cavity (311) and is positioned below the liquid level of the condensate, a height-fixed water outlet (312) is arranged on the side wall of the condensation cavity (311), the height of the height-fixed water outlet (312) is higher than that of the condensate, a conical channel (313) is arranged at the top of the condensation cavity (311), the conical channel (313) is inverted, and the top of the conical channel (313) is communicated with the spray liquefaction component (32) through a pipeline.
6. An integrated system for wood preparation processing according to claim 4, wherein: the liquefaction subassembly is spraying liquefaction subassembly (32), spraying liquefaction subassembly (32) are including spraying chamber (321), the top in spraying chamber (321) sets up shower head (322), and is in the lateral wall in spraying chamber (321) sets up drain outlet (323).
7. An integrated system for wood preparation processing according to claim 4, wherein: the liquefaction component can also be a forced liquefaction component (33), the forced liquefaction component (33) comprises a liquefaction cavity (331), a waste discharge port (333) is arranged on the side wall of the liquefaction cavity (331), a conical condensation wall (332) is arranged at the top of the liquefaction cavity (331), and the conical condensation wall (332) is inverted.
8. An integrated system for wood preparation processing according to claim 4, wherein: the liquid separation assembly (34) comprises a liquid recovery tank (341), the liquid recovery tank (341) is respectively communicated with the condensation cavity (311), the spraying cavity (321) or the liquefaction cavity (331) and can collect condensate of the condensation cavity, the liquid recovery tank (341) is further connected with a filter cavity (342) through a pipeline, a corrosion-resistant water pump (343) is arranged between the filter cavity (342) and the liquid recovery tank (341), a wood vinegar filtering membrane (344) and a pure water filtering membrane (345) are sequentially arranged in the filter cavity (342) from top to bottom, a wood vinegar collecting port (346) is arranged between the wood vinegar filtering membrane (344) and the pure water filtering membrane (345), and a pure water collecting port (347) is arranged below the pure water filtering membrane (345).
9. An integrated system for wood preparation processing according to claim 1, wherein: controlling means (4) press from both sides (41) including the appearance piece, appearance piece presss from both sides (41) and can dismantle the setting in heated warehouses (1) through flange (42), set up temperature sensor and humidity transducer on appearance piece presss from both sides (41) to can be with data transmission to data acquisition control storehouse, data acquisition control storehouse can be according to the parameter execution processing technology of temperature and humidity.
10. An integrated system for wood preparation processing according to claim 9, wherein: the data acquisition control cabin is connected with the control cabinet, and the control cabinet can realize data transmission through a wireless and cloud control center.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020409243.1U CN211967838U (en) | 2020-03-26 | 2020-03-26 | Integrated system for wood pretreatment processing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020409243.1U CN211967838U (en) | 2020-03-26 | 2020-03-26 | Integrated system for wood pretreatment processing |
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| CN211967838U true CN211967838U (en) | 2020-11-20 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111267195A (en) * | 2020-03-26 | 2020-06-12 | 苏州昊昇木驿生物科技有限公司 | Integrated system for wood pretreatment processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111267195A (en) * | 2020-03-26 | 2020-06-12 | 苏州昊昇木驿生物科技有限公司 | Integrated system for wood pretreatment processing |
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