CN211966275U - Flange subassembly automatic welder - Google Patents
Flange subassembly automatic welder Download PDFInfo
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- CN211966275U CN211966275U CN201922413101.2U CN201922413101U CN211966275U CN 211966275 U CN211966275 U CN 211966275U CN 201922413101 U CN201922413101 U CN 201922413101U CN 211966275 U CN211966275 U CN 211966275U
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Abstract
The utility model relates to a welding set, especially a flange subassembly automatic welder. The submerged arc welding machine comprises a clamping chuck, an installation plate, a connection shaft, a support seat, a coupler, a motor, a gearbox, a submerged arc welding machine, a support and a clamp, wherein the clamping chuck is installed on the installation plate, one end, far away from the clamping chuck, of the installation plate is connected with the connection shaft, the connection shaft is rotatably connected to the support seat, the motor is connected with the gearbox, the connection shaft is connected with an output shaft of the gearbox through the coupler, the submerged arc welding machine is arranged on one side of the clamping chuck, the support is arranged between the clamping chuck and the submerged arc welding machine, the. The flange assembly can be well clamped and effectively welded, the welding speed is higher, and mass production is facilitated.
Description
Technical Field
The utility model relates to a welding set, especially a flange subassembly automatic welder.
Background
Flanges, also known as flange flanges or lugs, are parts of the interconnection between shafts for the connection between pipe ends. The flange generally comprises a perforated disc-shaped structure and a raised pipe fitting, the disc-shaped structure and the pipe fitting need to be welded, and the flange is commonly used for connecting the pipe fitting, so that the flange has higher requirement on the sealing performance of the structure of the flange. At present, a flange disc-shaped structure and a pipe fitting are welded by workers for one circle around the pipe fitting, the manual process of the workers is high in requirement, when the flange is produced in large batch, the production efficiency is low, and the welding quality and performance of the flange cannot be guaranteed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a flange subassembly automatic welder can carry out centre gripping well and weld effectively to the flange subassembly to welding speed is faster, is favorable to mass production.
In order to solve the technical problem, the utility model discloses a following technical scheme:
the utility model provides a flange subassembly automatic welder, is including pressing from both sides tight chuck, mounting panel, connecting axle, supporting seat, shaft coupling, motor, gearbox, submerged arc welding machine, support and anchor clamps, press from both sides tight chuck and install on the mounting panel, the one end that tight chuck was kept away from to the mounting panel is connected with the connecting axle, the connecting axle rotates to be connected on the supporting seat, the motor is connected with the gearbox, the connecting axle is through the output shaft of shaft coupling with the gearbox, it is provided with submerged arc welding machine to press from both sides tight chuck one side, it is provided with the support to press from both sides between tight chuck and the submerged arc welding machine, be provided with anchor.
Aforementioned flange subassembly automatic welder, the support includes fixed connection's fixed riser and fixed diaphragm, fixed riser connects in the supporting seat side, spacing spout has been seted up on the fixed diaphragm, be provided with spacing slider in the spacing spout, be provided with anchor clamps on the spacing slider.
According to the automatic welding device for the flange assembly, the sliding plate and the spring are further arranged in the limiting sliding groove, the sliding plate is arranged between the limiting sliding block and the bottom of the limiting sliding groove, and the spring is fixedly connected between the limiting sliding block and the sliding plate.
Aforementioned flange subassembly automatic welder still includes spacing pipe and hand screw, the supporting seat side is provided with spacing pipe, the through-hole has been seted up on the spacing pipe, the equidistant spacing screw hole of a plurality of has been seted up on the fixed riser, fixed riser is in the supporting seat side through hand screw connection.
In the automatic welding device for the flange assembly, the limiting pipe is one of a square pipe and a round pipe, and the cross-sectional shapes of the fixed vertical plate and the fixed transverse plate correspond to a square plate and a cylinder.
Aforementioned flange subassembly automatic welder, anchor clamps include lower plate and punch holder, lower plate fixed connection is on spacing slider, the punch holder can be dismantled through the bolt and connect on the lower plate, the circular arc groove has been seted up to the one side correspondence that lower plate and punch holder are relative.
In the automatic welding device for the flange assembly, the arc groove is provided with the anti-skid rubber mat.
According to the automatic welding device for the flange assembly, the clamping chuck is one of a manual three-jaw chuck and an electric three-jaw chuck.
Compared with the prior art, the utility model discloses an useful part lies in:
1) the utility model provides an automatic welding device for flange components, which can well clamp and effectively weld the flange components, has faster welding speed and is beneficial to mass production;
2) the disc-shaped structure and the tubular structure which are subjected to simple spot welding are clamped by the clamping chuck, and the clamping chuck, the disc-shaped structure and the tubular structure on the clamping chuck are indirectly driven by the motor, so that the rotary disc-shaped structure and the rotary tubular structure are welded by the submerged arc welding machine which is supported by the bracket and clamped by the clamp, and a flange with excellent welding quality is quickly obtained;
3) the bracket is provided with the vertical fixed vertical plate and the horizontal fixed transverse plate, the fixed transverse plate is provided with the limiting sliding groove, the limiting sliding block is arranged in the limiting sliding groove, and the limiting sliding block is provided with the clamp, so that the clamp can move relative to the sliding block, and a welding pipe of the submerged arc welding machine clamped by the clamp can adjust the position in the horizontal direction according to the thickness of the disc-shaped structure;
4) the sliding plate and the spring are arranged in the limiting sliding groove, the sliding plate is arranged between the limiting sliding block and the bottom of the limiting sliding groove, and the spring is fixedly connected between the limiting sliding block and the sliding plate, so that the sliding plate can tightly push the limiting sliding block under the action of the spring, and the clamp can be limited after being moved to a specific position;
5) the side surface of the supporting seat is provided with the limiting pipe, the fixed vertical plate is arranged in the limiting pipe in a sliding manner, the fixed vertical plate is provided with a plurality of limiting threaded holes at equal intervals along the vertical direction, and the fixed vertical plate is fixed in the limiting pipe through hand-screwed screws, so that the height of the fixed vertical plate can be adjusted according to the size of a flange product, and the welding pipe clamped by the clamp can perform welding operation on flange assemblies with different sizes;
6) the limiting pipe is set to be one of a square pipe and a round pipe, when the limiting pipe is the square pipe, the fixed vertical plate is set to be in a square plate shape, and when the limiting pipe is the round pipe, the fixed vertical plate is set to be in a cylindrical shape, so that the limiting vertical plate can smoothly slide in the limiting pipe;
7) the clamp is arranged in a mode that the upper plate and the lower plate are connected through the bolts, and the arc grooves are formed in the upper plate and the lower plate, so that a welded pipe of the submerged arc welding machine can be effectively clamped through the upper plate and the lower plate;
8) the anti-skidding rubber mat is arranged at the arc groove and is made of soft PVC, rubber or silica gel, so that the upper plate and the lower plate can clamp the welding pipe more tightly, and the welding stability is facilitated;
9) through will press from both sides tight chuck and set up to one of manual three-jaw chuck and electronic three-jaw chuck to make and press from both sides tight chuck and to have more selection modes, wherein manual three-jaw chuck is cheaper, and the clamping effect is good, and electronic three-jaw chuck price is slightly higher, but the clamping effect is fabulous, and the efficiency of centre gripping and unloading is all higher.
Drawings
Fig. 1 is a top view of the present invention;
FIG. 2 is a schematic view of the structure at the fixture;
fig. 3 is a schematic structural diagram of the bracket in the front view of the present invention.
Meaning 1 of the reference numeral, a support base; 2. a support; 3. a clamp; 4. fixing a vertical plate; 5. fixing the transverse plate; 6. a limiting chute; 7. a limiting slide block; 8. a lower splint; 9. an upper splint; 10. an arc groove; 11. a slide plate; 12. a spring; 13. a limiting pipe; 14. screwing the screw by hand; 15. a limiting threaded hole; 16. an anti-slip rubber pad; 17. clamping the chuck; 18. mounting a plate; 19. a connecting shaft; 20. a coupling; 21. a motor; 22. a gearbox; 23. a submerged arc welding machine.
The present invention will be further described with reference to the accompanying drawings and the detailed description.
Detailed Description
The embodiment of the utility model provides a: the utility model provides a flange subassembly automatic welder, constitutes as shown in fig. 1-3, including clamping chuck 17, mounting panel 18, connecting axle 19, supporting seat 1, shaft coupling 20, motor 21, gearbox 22, submerged arc welding machine 23, support 2 and anchor clamps 3, clamping chuck 17 installs on mounting panel 18, the one end that clamping chuck 17 was kept away from to mounting panel 18 is connected with connecting axle 19, connecting axle 19 rotates and connects on supporting seat 1, motor 21 is connected with gearbox 22, connecting axle 19 is through the output shaft of shaft coupling 20 with gearbox 22, clamping chuck 17 one side is provided with submerged arc welding machine 23, be provided with support 2 between clamping chuck 17 and the submerged arc welding machine 23, be provided with anchor clamps 3 on the support 2, the welded pipe of submerged arc welding machine 23 is through anchor clamps 3 centre gripping.
The disc-shaped structure and the tubular structure which are simply spot-welded are clamped by the clamping chuck 17, and the clamping chuck 17 and the disc-shaped structure and the tubular structure thereon are indirectly driven by the motor 21, so that the rotating disc-shaped structure and the rotating tubular structure are welded by the submerged arc welding machine 23 which is supported by the bracket 2 and clamped by the clamp 3, and a flange with excellent welding quality is rapidly obtained.
The automatic welding device for the flange assembly is characterized in that the support 2 comprises a fixed vertical plate 4 and a fixed transverse plate 5 which are fixedly connected, the fixed vertical plate 4 is connected to the side face of the support seat 1, a limiting sliding groove 6 is formed in the fixed transverse plate 5, a limiting sliding block 7 is arranged in the limiting sliding groove 6, a clamp 3 is arranged on the limiting sliding block 7, the support 2 is arranged to be the fixed vertical plate 4 which is vertically arranged and the fixed transverse plate 5 which is horizontally arranged, the limiting sliding groove 6 is formed in the fixed transverse plate 5, the limiting sliding block 7 is arranged in the limiting sliding groove 6, and the clamp 3 is arranged on the limiting sliding block 7, so that the clamp 3 moves relative to a sliding block, and a welding pipe of the submerged arc welding machine 23 clamped by the clamp 3 can adjust the.
Flange subassembly automatic welder, still be provided with slide plate 11 and spring 12 in the spacing spout 6, slide plate 11 sets up between spacing slider 7 and the 6 bottoms of spacing spout, fixedly connected with spring 12 between spacing slider 7 and the slide plate 11, through set up slide plate 11 and spring 12 in spacing spout 6, set up slide plate 11 between spacing slider 7 and the 6 bottoms of spacing spout, fixedly connected with spring 12 between spacing slider 7 and the slide plate 11 to make slide plate 11 can be tight to 7 tops of spacing slider under the effect of spring 12, thereby make anchor clamps 3 can be spacing after removing the particular position.
Flange subassembly automatic welder, still include spacing pipe 13 and hand screw 14, 1 side of supporting seat is provided with spacing pipe 13, the through-hole has been seted up on spacing pipe 13, equidistant a plurality of spacing screw hole 15 of having seted up on fixed riser 4, fixed riser 4 is connected in 1 side of supporting seat through hand screw 14, through setting up spacing pipe 13 in the side of supporting seat 1, fixed riser 4 slides and sets up in spacing pipe 13, through set up a plurality of spacing screw hole 15 along vertical direction equidistant on fixed riser 4 to through hand screw 14 with fixed riser 4 vaccinate and decide in spacing pipe 13, thereby can be according to the height of the fixed riser 4 of big or small adjustment of flange product, thereby make the welding pipe by 3 centre grippings of anchor clamps can carry out welding operation to the flange subassembly of equidimension not.
Flange subassembly automatic welder, spacing pipe 13 is one of square pipe and pipe, the cross sectional shape of fixed riser 4 and fixed diaphragm 5 corresponds to square plate and cylinder, through setting up spacing pipe 13 to one of square pipe and pipe, when spacing pipe 13 was square pipe, fixed riser 4 set up to the square plate shape, when spacing pipe 13 was the pipe, fixed riser 4 set up to the cylinder shape to be convenient for spacing riser can smoothly slide in spacing pipe 13.
The automatic welding device for the flange assembly, the clamp 3 comprises a lower clamp plate 8 and an upper clamp plate 9, the lower clamp plate 8 is fixedly connected onto a limiting sliding block 7, the upper clamp plate 9 is detachably connected onto the lower clamp plate 8 through bolts, an arc groove 10 is correspondingly formed in one surface, opposite to the upper clamp plate 9, of the lower clamp plate 8, the clamp 3 is arranged into a mode that the upper plate and the lower plate are connected through bolts, the arc groove 10 is formed in the upper plate and the lower plate, and therefore the welding pipe of the submerged arc welding machine 23 can be effectively clamped through the upper plate and the lower plate.
Flange subassembly automatic welder, arc groove 10 department is provided with anti-skidding cushion 16, through setting up anti-skidding cushion 16 in arc groove 10 department, anti-skidding cushion 16 adopts soft PVC, rubber or silica gel to make upper plate and hypoplastron can be to the tighter of welding pipe centre gripping, be favorable to welded stability.
Flange subassembly automatic welder, press from both sides tight chuck 17 for one of manual three-jaw chuck and electronic three-jaw chuck, through will press from both sides tight chuck 17 and set up to one of manual three-jaw chuck and electronic three-jaw chuck to make and press from both sides tight chuck 17 and can have more selection modes, wherein manual three-jaw chuck is cheaper, the clamping effect is good, electronic three-jaw chuck price is slightly higher, but the clamping effect is fabulous, the efficiency of centre gripping and unloading is all higher.
The utility model discloses a theory of operation:
the utility model clamps the disc-shaped structure and the tubular structure which are subjected to simple spot welding by the clamping chuck 17, and indirectly drives the clamping chuck 17 and the disc-shaped structure and the tubular structure thereon by the motor 21, thereby welding the disc-shaped structure and the tubular structure which are rotated by the submerged arc welding machine 23 which is supported by the bracket 2 and clamped by the clamp 3, well clamping and effectively welding the flange component, and having higher welding speed, thus being beneficial to mass production; the support 2 is provided with the vertical fixed vertical plate 4 and the horizontal fixed transverse plate 5, the fixed transverse plate 5 is provided with the limiting sliding groove 6, the limiting sliding block 7 is arranged in the limiting sliding groove 6, and the clamp 3 is arranged on the limiting sliding block 7, so that the clamp 3 moves relative to the sliding block, and a welding pipe of the submerged arc welding machine 23 clamped by the clamp 3 can adjust the position in the horizontal direction according to the thickness of the disc-shaped structure; the sliding plate 11 is arranged between the limiting slide block 7 and the bottom of the limiting slide groove 6 by arranging the sliding plate 11 and the spring 12 in the limiting slide groove 6, and the spring 12 is fixedly connected between the limiting slide block 7 and the sliding plate 11, so that the sliding plate 11 can tightly push the limiting slide block 7 under the action of the spring 12, and the clamp 3 can be limited after moving to a specific position; the side surface of the supporting seat 1 is provided with the limiting pipe 13, the fixed vertical plate 4 is arranged in the limiting pipe 13 in a sliding manner, the fixed vertical plate 4 is provided with a plurality of limiting threaded holes 15 at equal intervals along the vertical direction, and the fixed vertical plate 4 is arranged in the limiting pipe 13 through hand-screwed screws 14, so that the height of the fixed vertical plate 4 can be adjusted according to the size of a flange product, and welding pipes clamped by the clamp 3 can perform welding operation on flange assemblies with different sizes; the limiting pipe 13 is set to be one of a square pipe and a round pipe, when the limiting pipe 13 is the square pipe, the fixed vertical plate 4 is set to be in a square plate shape, and when the limiting pipe 13 is the round pipe, the fixed vertical plate 4 is set to be in a cylindrical shape, so that the limiting vertical plate can smoothly slide in the limiting pipe 13; the clamp 3 is arranged in a mode that the upper plate and the lower plate are connected through bolts, and the arc grooves 10 are formed in the upper plate and the lower plate, so that the welded pipe of the submerged arc welding machine 23 can be effectively clamped through the upper plate and the lower plate; the anti-skidding rubber mat 16 is arranged at the arc groove 10, and the anti-skidding rubber mat 16 is made of soft PVC, rubber or silica gel, so that the upper plate and the lower plate can clamp the welding pipe more tightly, and the welding stability is facilitated; through setting up clamping chuck 17 into one of manual three-jaw chuck and electronic three-jaw chuck to make clamping chuck 17 can have more selection modes, wherein manual three-jaw chuck is cheaper, and the grip effect is good, and electronic three-jaw chuck price is slightly higher, but the grip effect is fabulous, and the efficiency of centre gripping and unloading is all higher.
Claims (8)
1. The automatic welding device for the flange assembly is characterized by comprising a clamping chuck (17), a mounting plate (18), a connecting shaft (19), a supporting seat (1), a coupler (20), a motor (21), a gearbox (22), a submerged arc welding machine (23), a support (2) and a clamp (3), wherein the clamping chuck (17) is mounted on the mounting plate (18), one end, far away from the clamping chuck (17), of the mounting plate (18) is connected with the connecting shaft (19), the connecting shaft (19) is rotatably connected onto the supporting seat (1), the motor (21) is connected with the gearbox (22), the connecting shaft (19) is connected with an output shaft of the gearbox (22) through the coupler (20), the submerged arc welding machine (23) is arranged on one side of the clamping chuck (17), and the support (2) is arranged between the clamping chuck (17) and the submerged arc welding machine (23), and a clamp (3) is arranged on the support (2), and a welded pipe of the submerged arc welding machine (23) is clamped by the clamp (3).
2. The automatic welding device for the flange assemblies according to claim 1, characterized in that the support (2) comprises a fixed vertical plate (4) and a fixed transverse plate (5) which are fixedly connected, the fixed vertical plate (4) is connected to the side surface of the support seat (1), a limiting sliding groove (6) is formed in the fixed transverse plate (5), a limiting sliding block (7) is arranged in the limiting sliding groove (6), and a clamp (3) is arranged on the limiting sliding block (7).
3. The automatic welding device for the flange assembly according to claim 2, characterized in that a sliding plate (11) and a spring (12) are further arranged in the limiting sliding groove (6), the sliding plate (11) is arranged between the limiting sliding block (7) and the bottom of the limiting sliding groove (6), and the spring (12) is fixedly connected between the limiting sliding block (7) and the sliding plate (11).
4. The automatic welding device for the flange assemblies according to claim 3, further comprising a limiting pipe (13) and a hand screw (14), wherein the limiting pipe (13) is arranged on the side surface of the supporting seat (1), a through hole is formed in the limiting pipe (13), a plurality of limiting threaded holes (15) are formed in the fixed vertical plate (4) at equal intervals, and the fixed vertical plate (4) is connected to the side surface of the supporting seat (1) through the hand screw (14).
5. The automatic welding device for the flange assemblies according to claim 4, wherein the limiting pipe (13) is one of a square pipe and a round pipe, and the cross-sectional shapes of the fixed vertical plate (4) and the fixed transverse plate (5) are correspondingly a square plate and a cylinder.
6. The automatic welding device for the flange assembly according to claim 1 or 5, characterized in that the clamp (3) comprises a lower clamp plate (8) and an upper clamp plate (9), the lower clamp plate (8) is fixedly connected to the limiting slide block (7), the upper clamp plate (9) is detachably connected to the lower clamp plate (8) through a bolt, and the opposite surfaces of the lower clamp plate (8) and the upper clamp plate (9) are correspondingly provided with arc grooves (10).
7. The automatic welding device of the flange assembly according to claim 6, characterized in that an anti-skid rubber pad (16) is arranged at the circular arc groove (10).
8. The automatic welding device of flange assemblies according to claim 1 or 7, characterized in that said clamping chuck (17) is one of a manual three-jaw chuck and an electric three-jaw chuck.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922413101.2U CN211966275U (en) | 2019-12-27 | 2019-12-27 | Flange subassembly automatic welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922413101.2U CN211966275U (en) | 2019-12-27 | 2019-12-27 | Flange subassembly automatic welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211966275U true CN211966275U (en) | 2020-11-20 |
Family
ID=73369346
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922413101.2U Active CN211966275U (en) | 2019-12-27 | 2019-12-27 | Flange subassembly automatic welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211966275U (en) |
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2019
- 2019-12-27 CN CN201922413101.2U patent/CN211966275U/en active Active
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