Detection apparatus for piping copper cap
Technical Field
The utility model relates to a check out test set field for prolonging piping copper cap, more specifically say, especially relate to a detection device of piping copper cap.
Background
At present, customers have higher and higher requirements on the quality of products, the phenomenon of mixed loading and neglected loading of copper caps is easily caused in the production process of the piping copper caps, and if the detection is not in place, R32 leakage can be caused after the installation, so that the risk of fire and even explosion can be caused.
The existing detection mechanism cannot detect mixed materials, the phenomena of mixed loading and neglected loading of copper caps are easy to occur through manual control, in addition, the traditional detection method is to detect through a proximity sensor, the detection distance of the sensor is 2-4 mm, and the difference of the distance of 0.3-0.5mm cannot be detected when the copper caps are mixed and loaded.
SUMMERY OF THE UTILITY MODEL
The utility model discloses improve prior art to above-mentioned shortcoming, provide a detection device of piping copper cap, it can reach 0.01mm to detect the precision to designed positioning mechanism, avoided the nut to shift to leading to the fact the error to detecting turning round tight in-process, calculated through programmable controller, the data contrast can be to neglected loading copper cap, mix the nut and filter, technical scheme as follows:
a detection device for a piping copper cap comprises a locking mechanism and a detection device body, wherein the detection device body is provided with a working platform, the bottom of the working platform is vertically connected with a support rod, one end of the upper part of the working platform is connected with a limiting cylinder through a cylinder seat, the support rod is penetrated by a support connecting plate, the upper part of the support connecting plate is connected with a moving cylinder, positioning sleeves are respectively penetrated and arranged on two sides of the moving cylinder, positioning columns are penetrated by the positioning sleeves, a first lifting plate and a second lifting plate are sequentially penetrated and arranged on the positioning columns from bottom to top, springs are penetrated and arranged between the first lifting plate and the positioning sleeves on the positioning columns, a cylinder rod of the moving cylinder is movably penetrated and arranged on the first lifting plate, a displacement sensing device is penetrated and arranged on the first lifting plate, an ejector pin is arranged above the displacement sensing device, a positioning mechanism is penetrated and arranged on the ejector pin, and the bottom of the positioning mechanism is fixedly, the top is provided with a tool assembly in a penetrating way, the tool assembly penetrates through the working platform, a bearing assembly is arranged between the tool assembly and the working platform in a limiting clamping way, and a wrench is connected above the cylinder rod of the limiting cylinder corresponding to the tool assembly.
The locking mechanism comprises a fixed seat which is of a concave structure, a speed reducer and a servo motor are fixedly connected below the fixed seat in sequence, a driving gear penetrates through a rotating shaft of the speed reducer and is meshed with a driven gear, and the driven gear penetrates through the bottom of the tool assembly.
The top end of the tooling assembly is provided with a groove, and a nut sleeve is detachably embedded in the groove.
Furthermore, fixing screws are symmetrically arranged on two sides of the groove in a penetrating mode, and the nut sleeve is fixedly embedded in the groove through the fixing screws.
One side of the working platform, which is positioned on the tool assembly, is connected with a mechanical arm, and is connected with a clamp through the mechanical arm.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model has simple structure, low cost, high detection precision and reliable performance, the detection precision can reach 0.01mm, and the detection reference position is determined by the positioning mechanism, thereby avoiding misjudgment caused by the locking and displacement of the nut; the detection requirements of the connecting pipe are met, and the requirements of neglected loading and zero neglected loading of the mixed loading copper cap can be met.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described as follows:
fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of the present invention;
fig. 3 is a side sectional view of the present invention;
fig. 4 is a top view of the present invention;
the method comprises the following steps: the device comprises a locking mechanism 1, a detection device body 2, a working platform 3, a support rod 4, a cylinder block 5, a limiting cylinder 6, a support connecting plate 7, a moving cylinder 8, a positioning sleeve 9, a positioning column 10, a first lifting plate 11, a second lifting plate 12, a spring 13, a displacement sensing device 14, a thimble 15, a positioning mechanism 16, a tool assembly 17, a bearing assembly 18, a wrench 19, a fixed seat 20, a speed reducer 21, a servo motor 22, a driving gear 23, a driven gear 24, a groove 25, a nut sleeve 26, a fixing screw 27, a mechanical arm 28 and a clamp 29.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiment of the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Embodiments of the present invention will be described in further detail below with reference to the following drawings, in which:
a detection device for a piping copper cap comprises a locking mechanism 1 and a detection device body 2, wherein the detection device body 2 is provided with a working platform 3, the bottom of the working platform 3 is vertically connected with a support rod 4, one end of the upper part is connected with a limiting cylinder 6 through a cylinder seat 5, the support rod 4 is provided with a support connecting plate 7 in a penetrating way, the upper part of the support connecting plate 7 is connected with a moving cylinder 8, two sides of the moving cylinder 8 are respectively provided with a positioning sleeve 9 in a penetrating way, the positioning sleeve 9 is provided with a positioning column 10 in a penetrating way, the positioning column 10 is sequentially provided with a first lifting plate 11 and a second lifting plate 12 from bottom to top in a penetrating way, a spring 13 is arranged between the first lifting plate 11 and the positioning sleeve 9 in a penetrating way by the positioning column 10, a cylinder rod of the moving cylinder 8 is movably arranged in the first lifting plate 11 in a penetrating way, the first lifting plate 11 is provided with a, this thimble 15 wears to be equipped with positioning mechanism 16, and positioning mechanism 16's bottom is fixed wears to locate second lifter plate 12, and frock subassembly 17 is worn to be equipped with at the top, and this frock subassembly 17 runs through work platform 3 to with the work platform 3 between spacing card be equipped with bearing assembly 18, the cylinder pole of spacing cylinder 6 corresponds the top of frock subassembly 17 and is connected with spanner 19.
The locking mechanism 1 comprises a fixed seat 20, the fixed seat 20 is of a concave structure, a speed reducer 21 and a servo motor 22 are fixedly connected below the fixed seat 20 in sequence, a driving gear 23 penetrates through a rotating shaft of the speed reducer 21, the driving gear 23 is meshed with a driven gear 24, and the driven gear 24 penetrates through the bottom of the tool assembly 17.
The top end of the tooling component 17 is provided with a groove 25, and a nut sleeve 26 is detachably embedded in the groove 25.
Further, fixing screws 27 are symmetrically inserted into both sides of the groove 25, and the nut case 26 is fixedly fitted into the groove 25 by the fixing screws 27.
The side of the working platform 3, which is located at the tooling assembly 17, is connected with a mechanical arm 28, and a clamp 29 is connected through the mechanical arm 28.
The working principle is as follows: the product is placed on a tooling assembly 17, after the torsion is locked by the equipment, the moving cylinder 8 moves upwards, the positioning mechanism 16 contacts a workpiece nut, the thimble 15 pushes the displacement sensor probe to contact a copper cap, the probe pushes the sensor to move downwards, a 0-10V analog signal is sent to the PLC through the sensor, the conversion is carried out through the PLC, the comparison and analysis are carried out on the data which is stored in the PLC, the exceeding error value is screened, the screened defective product is kicked off after being alarmed through the man-machine interface and an alarm, the man-machine interface can store 20 groups of data, and the data can be randomly called according to different replaced products.
The utility model discloses can be used for extension piping copper cap to detect and other connecting tube copper caps detect.
The utility model has simple structure, low cost, high detection precision and reliable performance, the detection precision can reach 0.01mm, and the detection reference position is determined by the positioning mechanism 16, thereby avoiding misjudgment caused by the locking and displacement of the nut; the detection requirements of the connecting pipe are met, and the requirements of neglected loading and zero neglected loading of the mixed loading copper cap can be met.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.