CN211960806U - Chocolate nut mixing and pouring device - Google Patents
Chocolate nut mixing and pouring device Download PDFInfo
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- CN211960806U CN211960806U CN202020484180.6U CN202020484180U CN211960806U CN 211960806 U CN211960806 U CN 211960806U CN 202020484180 U CN202020484180 U CN 202020484180U CN 211960806 U CN211960806 U CN 211960806U
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Abstract
本实用新型公开了一种巧克力果仁混合浇注装置,包括具有柱塞机构和浇注进料斗的浇注机,其特征在于还包括经支架设于浇注机一侧上方的混合送料机构,其包括上下分布的果仁单螺杆输送机构和巧克力果仁混合双螺杆输送机构,前者包括水平设置的果仁送料筒、设于其上部的第一果仁进料口和设于其下部并与第一果仁进料口在水平方向上错位分布的果仁出料口;而后者包括水平设置的混合送料筒,其上部设有与果仁出料口经管道相连的第二果仁进料口,下部设与第二果仁进料口在水平方向上错位分布的混合出料口,还包括位于第二果仁进料口和混合出料口之间的巧克力进料口。本装置能使得碎果仁和巧克力浆料充分混合后再浇注,从而增强最终产品的质量和口感。
The utility model discloses a mixing and pouring device for chocolate nuts, which comprises a pouring machine with a plunger mechanism and a pouring hopper, and is characterized in that it further comprises a mixing and feeding mechanism arranged above one side of the pouring machine through a bracket, which comprises an upper and lower part of the pouring machine. The distributed single-screw conveying mechanism for nuts and the mixing twin-screw conveying mechanism for chocolate nuts, the former includes a horizontally arranged nut feeding cylinder, a first nut feeding port located on the upper part of the nut and a first nut feeding port located at the lower part and connected with the first The kernel feeding port is staggered and distributed in the horizontal direction; the latter includes a horizontally arranged mixing feeding cylinder, the upper part of which is provided with a second nut feeding port connected with the nut discharging port through a pipeline, and the lower part is A mixing discharge port is provided that is staggered and distributed in the horizontal direction with the second nut feeding port, and also includes a chocolate feeding port located between the second nut feeding port and the mixing discharge port. The device can make the crushed nuts and the chocolate slurry fully mixed before pouring, thereby enhancing the quality and taste of the final product.
Description
技术领域technical field
本实用新型涉及一种巧克力果仁混合浇注装置。The utility model relates to a mixing and pouring device for chocolate nuts.
背景技术Background technique
目前纯的巧克力类食品往往不能满足一类人的口感追求,为此诞生出了往纯的巧克力中添加碎果仁而制成的巧克力果仁混合食品。At present, pure chocolate food often cannot satisfy the taste pursuit of a class of people. For this reason, a chocolate-nut mixed food made by adding crushed nuts to pure chocolate was born.
而原先行业内包含巧克力和果仁食品的制作方法往往都是往巧克力表面撒碎果仁,即先利用浇注设备和模板使巧克力成型并随皮带输送,同时借助置于皮带上方的果仁撒料板设备将果仁撒在巧克力表面。显然这种机构和方式无法制作巧克力果仁混合食品。真正的巧克力果仁混合食品应该是将果仁粉碎后添加进巧克力浆料中,并充分混合均匀后最终浇注形成的食品。The original production method of chocolate and nut food in the industry is often to sprinkle crushed nuts on the surface of the chocolate, that is, first use the pouring equipment and template to shape the chocolate and convey it with the belt, and at the same time use the nuts placed above the belt. The plate equipment spreads the nuts on the surface of the chocolate. Apparently, chocolate praline mixes cannot be made with this mechanism and method. The real chocolate nut mixed food should be the food formed by pulverizing the nut and adding it into the chocolate slurry, and then fully mixing it evenly and finally pouring it.
为了制作上述巧克力果仁食品,现有的一些生产厂家直接将巧克力浆料和果仁加入浇注设备上方的料斗,使两者混合后再一同从下方浇注孔挤出。但实际实施起来效果较差,原因在于一些大果仁颗粒没有破碎,经巧克力浆料粘附团聚后形成更大的块状物,经常造成浇注孔堵塞。In order to make the above-mentioned chocolate nut food, some existing manufacturers directly add the chocolate slurry and the nut into the hopper above the pouring equipment, so that the two are mixed and then extruded from the lower pouring hole together. However, the actual implementation effect is poor, because some large nut particles are not broken, and larger lumps are formed after the chocolate slurry is adhered and agglomerated, which often causes the pouring hole to be blocked.
当然对于现有的一些浇注设备往往在料斗中安装有搅拌机构,能够对加入的巧克力和果仁实施搅拌,但依旧无法将大颗粒果仁粉碎,仍旧存在团聚的情况,果仁在巧克力内部的分散均匀性较差,最终影响巧克力果仁混合食品的质量和口感。Of course, for some existing pouring equipment, a stirring mechanism is often installed in the hopper, which can stir the added chocolate and nuts, but still cannot pulverize the large particles of nuts, and there is still agglomeration, and the nuts are inside the chocolate. The dispersion uniformity is poor, which ultimately affects the quality and taste of the chocolate-nut mixed food.
发明内容SUMMARY OF THE INVENTION
本实用新型目的是:提供一种巧克力果仁混合浇注装置,能够使得碎果仁和巧克力浆料充分混合后再浇注,有效提高碎果仁在巧克力浆料中的分散均匀性,从而增强最终产品的质量和口感。The purpose of the utility model is to provide a mixing and pouring device for chocolate nuts, which can make the crushed nuts and the chocolate slurry fully mixed before pouring, and effectively improve the dispersion uniformity of the crushed nuts in the chocolate slurry, thereby enhancing the final product. Quality and taste.
本实用新型的技术方案是:一种巧克力果仁混合浇注装置,包括浇注机,该浇注机包括柱塞机构和设置其上的浇注进料斗,其特征在于还包括通过支架设于浇注机一侧上方的混合送料机构,该混合送料机构包括位于上部的果仁单螺杆输送机构和位于下部的巧克力果仁混合双螺杆输送机构,前者包括水平设置的果仁送料筒、设于果仁送料筒上部的第一果仁进料口和设于果仁送料筒下部并与第一果仁进料口在水平方向上错位分布的果仁出料口;而巧克力果仁混合双螺杆输送机构包括水平设置的混合送料筒,其上部设有与果仁出料口通过管道相连的第二果仁进料口,而下部设有与第二果仁进料口在水平方向上错位分布并位于浇注进料斗上方的混合出料口,同时混合送料筒上部还设有巧克力进料口,该巧克力进料口位于第二果仁进料口和混合出料口之间。The technical scheme of the utility model is: a mixing and pouring device for chocolate nuts, comprising a pouring machine, the pouring machine includes a plunger mechanism and a pouring feeding hopper arranged thereon, and is characterized in that it further comprises a support provided on a pouring machine through a bracket. The mixing and feeding mechanism on the upper side, the mixing and feeding mechanism includes a single-screw conveying mechanism for nuts located at the upper part and a double-screw conveying mechanism for mixing chocolate nuts at the lower part. The first nut feeding port on the upper part and the nut discharging port which are arranged in the lower part of the nut feeding cylinder and are dislocated in the horizontal direction with the first nut feeding port; and the chocolate nut mixing twin screw conveying mechanism includes a horizontal The set mixing feeding cylinder, the upper part is provided with a second nut feeding port which is connected with the nut discharge port through a pipeline, and the lower part is provided with a second nut feeding port which is staggered in the horizontal direction and is located in the pouring inlet. The mixing outlet above the hopper, and the upper part of the mixing and feeding cylinder is also provided with a chocolate inlet, which is located between the second nut inlet and the mixing outlet.
进一步的,本实用新型中所述第一果仁进料口上固定有果仁添加料斗。Further, a nut adding hopper is fixed on the first nut feeding port described in the present utility model.
进一步的,本实用新型中所述浇注机还包括设于浇注进料斗内的浇注搅拌机构。Further, the pouring machine described in the present invention further includes a pouring and stirring mechanism arranged in the pouring hopper.
更进一步的,本实用新型中所述浇注搅拌机构包括固定在浇注进料斗外部的搅拌减速电机、旋转设于浇注进料斗内并且一端与搅拌减速电机的输出轴相连的横向搅拌轴以及固定在横向搅拌轴上圆周等角度间隔分布的若干径向搅拌翼,并且该横向搅拌轴的设置方向与混合送料筒垂直,而混合送料筒与果仁送料筒相互平行设置。Furthermore, the pouring and stirring mechanism in the present invention includes a stirring deceleration motor fixed outside the pouring hopper, a transverse stirring shaft rotatably arranged in the pouring hopper and connected to the output shaft of the stirring deceleration motor at one end, and a fixed agitator shaft. Several radial stirring wings are distributed at equal angular intervals on the horizontal stirring shaft, and the setting direction of the horizontal stirring shaft is perpendicular to the mixing feeding cylinder, and the mixing feeding cylinder and the nut feeding cylinder are arranged parallel to each other.
进一步的,本实用新型中所述果仁单螺杆输送机构还包括设于果仁送料筒内的果仁送料螺杆,该果仁送料螺杆的螺距d1=80~100mm;而巧克力果仁混合双螺杆输送机构还包括设于混合送料筒内且平行布置的两根混合送料螺杆,并且这两根混合送料螺杆的螺距均为d2,d2=40~60mm,但这两根混合送料螺杆前后错位布置,错位间距为s,s=20~30mm。Further, the single-screw conveying mechanism for nuts in the present utility model also includes a nut feeding screw arranged in the nut feeding barrel, and the pitch of the nut feeding screw is d1=80~100mm; and the chocolate nut mixing twin-screw The conveying mechanism also includes two mixing feeding screws arranged in the mixing feeding barrel and arranged in parallel, and the pitches of the two mixing feeding screws are both d2, d2=40~60mm, but the two mixing feeding screws are arranged at the front and rear dislocations, The dislocation spacing is s, s=20~30mm.
优选的,本实用新型中所述d1=90mm,d2=50mm,s=25mm。在本实用新型的设计方案中,果仁单螺杆输送机构主要承担果仁的输送和初步绞碎功能,上述螺距d1的最优限定值确保绞碎效率和输送效率之间的最佳平衡。而巧克力果仁混合双螺杆输送机构则除了输送功能之外,还起到非常重要的粉碎果仁以及将碎果仁和巧克力浆料充分混匀的目的。上述螺距d2和间距s的最优限定值确保混合浆料的输送、果仁的进一步粉碎及其与巧克力浆料的混匀都取得最佳效率。Preferably, in the present invention, d1=90mm, d2=50mm, and s=25mm. In the design scheme of the present invention, the single-screw conveying mechanism for nuts is mainly responsible for the conveying and preliminary crushing functions of the nuts, and the optimal limit value of the above-mentioned screw pitch d1 ensures the best balance between the crushing efficiency and the conveying efficiency. In addition to the conveying function, the chocolate nut mixing twin-screw conveying mechanism also plays a very important role in crushing the nuts and fully mixing the crushed nuts and the chocolate slurry. The above-mentioned optimal limits for the pitch d2 and the spacing s ensure optimal efficiency in the delivery of the mixed slurry, the further comminution of the nut and its mixing with the chocolate slurry.
更进一步的,本实用新型中所述果仁单螺杆输送机构还包括果仁送料筒前端盖、果仁送料筒后端盖、密封轴承套和果仁送料减速电机,果仁送料筒的一端固定果仁送料筒前端盖,而另一端固定密封轴承套,而密封轴承套的外侧固定果仁送料筒后端盖,果仁送料螺杆置于果仁送料筒内并由分别设于果仁送料筒前端盖和密封轴承套内的轴承支撑,果仁送料减速电机与果仁送料筒后端盖固定,其输出轴穿过果仁送料筒后端盖上设有的开孔与果仁送料螺杆的一端相连;Further, the single-screw conveying mechanism for nuts described in the present utility model also includes a front end cover of the nut feeding cylinder, a rear end cover of the nut feeding cylinder, a sealed bearing sleeve and a nut feeding deceleration motor, and one end of the nut feeding cylinder is fixed. The front end cover of the nut feeding cylinder is fixed, and the other end is fixed with the sealed bearing sleeve, and the outer side of the sealed bearing sleeve is fixed with the rear end cover of the nut feeding cylinder. The front end cover and the bearing support in the sealed bearing sleeve, the nut feeding gear motor is fixed with the rear end cover of the nut feeding barrel, and its output shaft passes through the opening provided on the rear end cover of the nut feeding barrel and the nut feeding screw. connected at one end;
而巧克力果仁混合双螺杆输送机构还包括分别固定在混合送料筒两端的混合送料筒前端盖和混合送料筒后端盖以及经同步齿轮传动箱与混合送料筒后端盖连接固定的混合送料减速电机,混合送料筒前端盖和混合送料筒后端盖内对应每根混合送料螺杆均安装有用于支撑该混合送料螺杆的若干轴承;同步齿轮传动箱内设有相互啮合的两个传动齿轮,这两个传动齿轮的齿轮轴分别与两根混合送料螺杆连接,而混合送料减速电机的输出轴与其中一个传动齿轮的齿轮轴连接。The chocolate nut mixing twin-screw conveying mechanism also includes a front end cover of the mixing barrel and a rear end cover of the mixing barrel fixed at both ends of the mixing barrel, and a mixing feeding decelerator connected to the rear end cover of the mixing barrel via a synchronous gear transmission box. The motor, the front end cover of the mixing feeding barrel and the rear end cover of the mixing feeding barrel are equipped with a number of bearings for supporting the mixing feeding screw corresponding to each mixing feeding screw; two transmission gears meshing with each other are arranged in the synchronous gear transmission box. The gear shafts of the two transmission gears are respectively connected with the two mixing feed screws, and the output shaft of the mixing feed reduction motor is connected with the gear shaft of one of the transmission gears.
再进一步优选的,本实用新型中所述浇注进料斗内设有液位传感器,还包括PLC控制器,液位传感器与PLC控制器电连接,而PLC控制器同时与果仁送料减速电机和混合送料减速电机均电连接,当液位传感器检测到液位超过设定阈值时,向PLC控制器发出信号,由其驱动控制果仁送料减速电机和混合送料减速电机停止运转。Still further preferably, the pouring and feeding hopper described in the present invention is provided with a liquid level sensor, and also includes a PLC controller, the liquid level sensor is electrically connected with the PLC controller, and the PLC controller is simultaneously connected with the nut feeding deceleration motor and the nut feeding deceleration motor. The mixed feeding deceleration motors are all electrically connected. When the liquid level sensor detects that the liquid level exceeds the set threshold, it will send a signal to the PLC controller, which will drive and control the nut feeding deceleration motor and the mixed feeding deceleration motor to stop running.
再进一步优选的,本实用新型中所述密封轴承套内在其轴承内侧设有密封腔室,密封腔室内设有若干套于果仁送料螺杆上的果仁送料筒密封圈。Still further preferably, in the sealed bearing sleeve of the present invention, a sealing chamber is provided inside the bearing, and a plurality of nut feeding cylinder sealing rings are set on the nut feeding screw in the sealing chamber.
再进一步优选的,本实用新型中混合送料筒前端盖和混合送料筒后端盖内对应每根混合送料螺杆均设有套于该混合送料螺杆上的混合送料筒密封圈。Still further preferably, in the present invention, the front end cover of the mixing feeding cylinder and the rear end cover of the mixing feeding cylinder are provided with a mixing feeding cylinder sealing ring sleeved on the mixing feeding screw corresponding to each mixing feeding screw.
本实用新型在实际使用时,采用常规食品提升机将果仁送至果仁添加料斗上方落下进入果仁送料筒内,果仁首先经由果仁单螺杆输送机构输送并初步绞碎,随后落入混合送料筒内,而混合送料筒上的巧克力进料口上已经预先通过管路同巧克力浆料储存桶相连,此时,开启送料泵将巧克力浆料打入混合送料筒内。在巧克力果仁混合双螺杆输送机构内部的两根混合送料螺杆的作用下,果仁被进一步打碎,并与巧克力浆料充分混匀进而输送入浇注进料斗,最后由柱塞机构浇注进入浇注机下方由皮带输送的模具中以成型。When the utility model is actually used, the conventional food elevator is used to send the nuts to the top of the nut adding hopper and fall into the nut feeding barrel. In the mixing feeding barrel, and the chocolate feeding port on the mixing feeding barrel has been connected to the chocolate slurry storage barrel through a pipeline in advance, at this time, the feeding pump is turned on to drive the chocolate slurry into the mixing feeding barrel. Under the action of the two mixing and feeding screws inside the chocolate nut mixing twin-screw conveying mechanism, the nuts are further broken, and fully mixed with the chocolate slurry and then transported into the pouring hopper, and finally poured by the plunger mechanism. The mould is conveyed by the belt under the casting machine to form.
本实用新型的优点是:The advantages of the present utility model are:
1. 本实用新型在浇注机的基础上进一步设计了混合送料机构,这种混合送料机构结合使用果仁单螺杆输送机构和巧克力果仁混合双螺杆输送机构,能够进一步打碎果仁,并使碎果仁和巧克力浆料充分混合后再浇注,有效提高碎果仁在巧克力浆料中的分散均匀性,从而增强最终产品的质量和口感。1. The utility model further designs a mixing and feeding mechanism on the basis of the pouring machine. The mixing and feeding mechanism combines the single-screw conveying mechanism for nuts and the mixing twin-screw conveying mechanism for chocolate nuts, which can further break the nuts and make the broken fruit The kernels and the chocolate slurry are fully mixed and then poured, which effectively improves the dispersion uniformity of the broken nuts in the chocolate slurry, thereby enhancing the quality and taste of the final product.
2. 本实用新型中的巧克力果仁混合双螺杆输送机构采用双螺杆错位分布的设计,这种设计能够提高对于果仁的粉碎及其与巧克力浆料混合搅拌的效果。2. The chocolate nut mixing twin-screw conveying mechanism in the utility model adopts the design of twin-screw dislocation distribution, and this design can improve the pulverization of the nut and the effect of mixing and stirring with the chocolate slurry.
3. 在本实用新型的设计方案中,果仁单螺杆输送机构主要承担果仁的输送和初步绞碎功能,通过优化果仁送料螺杆的螺距d1能够确保绞碎效率和输送效率之间的最佳平衡。同时巧克力果仁混合双螺杆输送机构被设计除了输送功能之外,还起到非常重要的粉碎果仁以及将碎果仁和巧克力浆料充分混匀的目的,通过优化两根混合送料螺杆的螺距及两者的错位间距,同样可以进一步确保混合浆料的输送效率、果仁的进一步粉碎效率及其与巧克力浆料的混匀效率的最佳平衡。3. In the design scheme of the present utility model, the single-screw conveying mechanism for nuts is mainly responsible for the conveying and preliminary crushing functions of the nuts, and the optimal balance between the crushing efficiency and the conveying efficiency can be ensured by optimizing the pitch d1 of the nut feeding screw . At the same time, the chocolate nut mixing twin-screw conveying mechanism is designed not only for the conveying function, but also for the purpose of crushing the nuts and fully mixing the crushed nuts and the chocolate slurry. The dislocation distance between the two can also further ensure the optimal balance of the conveying efficiency of the mixed slurry, the further crushing efficiency of the nuts and the mixing efficiency with the chocolate slurry.
4. 本实用新型中在浇注进料斗内进一步设置了液位传感器,其通过PLC控制器与果仁送料减速电机和混合送料减速电机电连接。一旦液位传感器检测到浇注进料斗内的液位超过设定阈值时,就能立即向PLC控制器发出信号,由其驱动控制果仁送料减速电机和混合送料减速电机停止运转,以避免浇注进料斗内的料洒出,造成车间环境污染和原料浪费,进一步提高了装置的工作可靠性。4. In the utility model, a liquid level sensor is further arranged in the pouring hopper, which is electrically connected with the nut feeding deceleration motor and the mixing feeding deceleration motor through the PLC controller. Once the liquid level sensor detects that the liquid level in the pouring hopper exceeds the set threshold, it can immediately send a signal to the PLC controller, which drives and controls the nut feeding gear motor and the mixed feeding gear motor to stop running to avoid pouring. The material in the feeding hopper is spilled, causing environmental pollution in the workshop and waste of raw materials, which further improves the working reliability of the device.
5. 本实用新型中果仁单螺杆输送机构和巧克力果仁混合双螺杆输送机构的设计都具有较佳的密封性,能够避免果仁或巧克力浆料漏出,从而提升装置的工作可靠性。5. The design of the single-screw conveying mechanism for nuts and the double-screw conveying mechanism for mixing chocolate and nuts in the utility model has better sealing performance, which can avoid the leakage of nuts or chocolate slurry, thereby improving the working reliability of the device.
附图说明Description of drawings
下面结合附图及实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment, the utility model is further described:
图1为本实用新型一种具体实施例的结构主视图;Fig. 1 is a structural front view of a specific embodiment of the present utility model;
图2为图1中的A-A剖面图;Fig. 2 is A-A sectional view in Fig. 1;
图3为本实用新型另一种具体实施例的结构主视图。FIG. 3 is a structural front view of another specific embodiment of the present invention.
其中:1、柱塞机构;2、浇注进料斗;3、支架;4、果仁送料筒;4a、第一果仁进料口;4b、果仁出料口;5、混合送料筒;5a、第二果仁进料口;5b、混合出料口;5c、巧克力进料口;6、管道;7、果仁添加料斗;8、搅拌减速电机;9、横向搅拌轴;10、径向搅拌翼;11、果仁送料螺杆;12、混合送料螺杆;13、果仁送料筒前端盖;14、果仁送料筒后端盖;15、密封轴承套;16、果仁送料减速电机;17、轴承;18、混合送料筒前端盖;19、混合送料筒后端盖;20、同步齿轮传动箱;21、混合送料减速电机;22、传动齿轮;23、液位传感器;24、PLC控制器;25、密封腔室;26、果仁送料筒密封圈;27、混合送料筒密封圈。Among them: 1, plunger mechanism; 2, pouring hopper; 3, bracket; 4, nut feeding cylinder; 4a, the first nut feeding port; 4b, nut discharge port; 5, mixing feeding cylinder; 5a, the second nut feeding port; 5b, the mixing outlet; 5c, the chocolate feeding port; 6, the pipeline; 7, the nut adding hopper; 8, the stirring gear motor; 9, the horizontal stirring shaft; 10, the
具体实施方式Detailed ways
实施例1:结合图1~图2所示对本实用新型提供的这种一种巧克力果仁混合浇注装置的一种具体实施方式说明如下:Embodiment 1: A specific embodiment of the mixing and pouring device for this kind of chocolate nuts provided by the present utility model is described as follows in conjunction with FIG. 1 to FIG. 2 :
这种巧克力果仁混合浇注装置具有同常规技术相同的部分,即浇注机,这种浇注机具有柱塞机构1和设置其上的浇注进料斗2。This chocolate praline mixing and pouring device has the same part as the conventional art, namely a pouring machine, which has a
本实用新型的核心改进结构在于通过支架3在浇注机一侧上方设置了混合送料机构,这种混合送料机构由位于上部的果仁单螺杆输送机构和位于下部的巧克力果仁混合双螺杆输送机构构成。The core improved structure of the present invention is that a mixing and feeding mechanism is provided above one side of the pouring machine through the
具体如图1所示,果仁单螺杆输送机构采用水平设置的果仁送料筒4,该果仁送料筒4上部设有第一果仁进料口4a,并且本实施例中第一果仁进料口4a上还固定有果仁添加料斗7。而果仁送料筒4的下部则设有与第一果仁进料口4a在水平方向上错位分布的果仁出料口4b。Specifically, as shown in FIG. 1 , the nut single-screw conveying mechanism adopts a horizontally arranged
同时果仁单螺杆输送机构的结构还包括果仁送料螺杆11、果仁送料筒前端盖13、果仁送料筒后端盖14、密封轴承套15和果仁送料减速电机16。果仁送料筒4的一端固定果仁送料筒前端盖13,而另一端固定密封轴承套15,而密封轴承套15的外侧固定果仁送料筒后端盖14,果仁送料螺杆11置于果仁送料筒4内并由分别设于果仁送料筒前端盖13和密封轴承套15内的轴承17支撑,果仁送料减速电机16与果仁送料筒后端盖14固定,其输出轴穿过果仁送料筒后端盖14上设有的开孔与果仁送料螺杆11的一端相连。并且,如图1所示,密封轴承套15内在其轴承17内侧设有密封腔室25,密封腔室25内设有两个套于果仁送料螺杆11上的果仁送料筒密封圈26。At the same time, the structure of the nut single screw conveying mechanism also includes a
如图1所示,本实施例中果仁送料螺杆11的螺距d1=90mm。As shown in FIG. 1 , the pitch d1 of the
进一步结合图1和图2所示,本实施例中的巧克力果仁混合双螺杆输送机构具有水平设置并且同果仁送料筒4平行的混合送料筒5,这种混合送料筒5的上部设有与果仁出料口4b通过管道6相连的第二果仁进料口5a,而下部设有与第二果仁进料口5a在水平方向上错位分布并位于浇注进料斗2上方的混合出料口5b,同时混合送料筒5上部还设有巧克力进料口5c,该巧克力进料口5c位于第二果仁进料口5a和混合出料口5b之间。1 and 2, the chocolate nut mixing twin-screw conveying mechanism in this embodiment has a
具体如图2所示,巧克力果仁混合双螺杆输送机构还具有设于混合送料筒5内且平行布置的两根混合送料螺杆12,并且这两根混合送料螺杆12的螺距均为d2,d2=50mm,但这两根混合送料螺杆12前后错位布置,错位间距为s,s=25mm。巧克力果仁混合双螺杆输送机构还具有分别固定在混合送料筒5两端的混合送料筒前端盖18和混合送料筒后端盖19以及经同步齿轮传动箱20与混合送料筒后端盖19连接固定的混合送料减速电机21,混合送料筒前端盖18和混合送料筒后端盖19内对应每根混合送料螺杆12均安装有用于支撑该混合送料螺杆12的两个轴承17;同步齿轮传动箱20内设有相互啮合的两个传动齿轮22,这两个传动齿轮22的齿轮轴分别与两根混合送料螺杆12连接,而混合送料减速电机21的输出轴与其中一个传动齿轮22的齿轮轴连接。Specifically, as shown in FIG. 2 , the chocolate nut mixing twin-screw conveying mechanism also has two mixing and feeding
本实施例中,混合送料筒前端盖18和混合送料筒后端盖19内对应每根混合送料螺杆12均设有套于该混合送料螺杆12上的混合送料筒密封圈27。In this embodiment, each mixing and feeding
此外,结合图1所示,本实施中的所述浇注机的浇注进料斗2内设有浇注搅拌机构,这种浇注搅拌机构由固定在浇注进料斗2外部的搅拌减速电机8、旋转设于浇注进料斗2内并且一端与搅拌减速电机8的输出轴相连的横向搅拌轴9以及固定在横向搅拌轴9上圆周等角度间隔分布的三根径向搅拌翼10共同构成,并且该横向搅拌轴9的设置方向与混合送料筒5垂直。In addition, as shown in FIG. 1 , a pouring and stirring mechanism is provided in the pouring and
本实用新型在实际使用时,采用常规食品提升机将果仁送至果仁添加料斗7上方落下进入果仁送料筒4内,果仁首先经由果仁单螺杆输送机构输送并初步绞碎,随后落入混合送料筒5内,而混合送料筒5上的巧克力进料口5c上已经预先通过管路同巧克力浆料储存桶相连,此时,开启送料泵将巧克力浆料打入混合送料筒5内。在巧克力果仁混合双螺杆输送机构内部的两根混合送料螺杆12的作用下,果仁被进一步打碎,并与巧克力浆料充分混匀进而输送入浇注进料斗2,最后由柱塞机构1浇注进入浇注机下方由皮带输送的模具中以成型。When the utility model is actually used, the conventional food elevator is used to send the nuts to the top of the
实施例2:如图3所示,该实施例相比实施例1增加了位于浇注进料斗2内的液位传感器23,还增设了支架3一侧的PLC控制器24,液位传感器23与PLC控制器24电连接,而PLC控制器24同时与果仁送料减速电机16和混合送料减速电机21均电连接,当液位传感器23检测到液位超过设定阈值时,向PLC控制器24发出信号,由其驱动控制果仁送料减速电机16和混合送料减速电机21停止运转,以避免浇注进料斗2内的料洒出,造成车间环境污染和原料浪费,进一步提高了装置的工作可靠性。本实施例其余结构均同实施例1,可参见其结构描述。Example 2: As shown in FIG. 3, compared with Example 1, this example adds a
当然上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型主要技术方案的精神实质所做的修饰,都应涵盖在本实用新型的保护范围之内。Of course, the above-mentioned embodiments are only for illustrating the technical concept and characteristics of the present invention, and the purpose thereof is to enable those who are familiar with the technology to understand the content of the present invention and implement accordingly, and cannot limit the protection scope of the present invention with this. All modifications made according to the spirit and essence of the main technical solutions of the present invention should be covered within the protection scope of the present invention.
Claims (10)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111328907A (en) * | 2020-04-03 | 2020-06-26 | 苏州姑苏食品机械有限公司 | Chocolate nut mixing and pouring device |
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| CN111328907A (en) * | 2020-04-03 | 2020-06-26 | 苏州姑苏食品机械有限公司 | Chocolate nut mixing and pouring device |
| CN111328907B (en) * | 2020-04-03 | 2024-08-02 | 苏州姑苏食品机械有限公司 | Chocolate kernel mixing and pouring device |
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