CN211954094U - A guide rail straightness calibration device - Google Patents
A guide rail straightness calibration device Download PDFInfo
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- CN211954094U CN211954094U CN201922428869.7U CN201922428869U CN211954094U CN 211954094 U CN211954094 U CN 211954094U CN 201922428869 U CN201922428869 U CN 201922428869U CN 211954094 U CN211954094 U CN 211954094U
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Abstract
本实用新型公开了一种导轨直线度校验装置,包括机架,包括工作平台;下压机构,固设于所述机架,所述下压机构包括下压头、下压驱动组件,所述下压头固设于所述下压驱动组件的输出端;支撑机构,固设于所述工作平台,所述支撑机构包括下压支撑垫块、对称设置在下压支撑垫块两侧的第一支撑组件以及对称设置在下压支撑垫块两侧的第二支撑组件,所述下压支撑垫块、第一支撑组件以及第二支撑组件的最高点处于同一水平面内;下压位移测量组件,固设于所述机架,所述下压位移测量组件的测量端固设于所述下压驱动组件的输出端,所述下压位移测量组件对所述下压驱动组件的控制提供控制信号。
The utility model discloses a guide rail straightness checking device, which comprises a frame, including a working platform; a pressing mechanism is fixed on the frame, and the pressing mechanism comprises a pressing head and a pressing driving component. The pressing head is fixed on the output end of the pressing driving assembly; the supporting mechanism is fixed on the working platform, and the supporting mechanism comprises a pressing supporting pad and a second pressing supporting pad symmetrically arranged on both sides of the pressing supporting pad. a support assembly and a second support assembly symmetrically arranged on both sides of the depression support pad, the highest points of the depression support pad, the first support assembly and the second support assembly are in the same horizontal plane; the depression displacement measurement assembly, Fixed on the frame, the measuring end of the push-down displacement measuring assembly is fixed on the output end of the push-down drive assembly, and the push-down displacement measurement assembly provides a control signal for the control of the push-down drive assembly .
Description
技术领域technical field
本实用新型属于导轨校验设备技术领域,具体地说是涉及一种导轨直线度校验装置。The utility model belongs to the technical field of guide rail calibration equipment, in particular to a guide rail straightness calibration device.
背景技术Background technique
导轨直线度是各项机床精度的基础精度,导轨直线度对多项机床精度都有着直接的影响。导轨在生产过程中一旦出现受力不均匀或者在热处理过程中受热不均匀,将会导致导轨局部弯曲从而破坏导轨的直线度,那么就需要对弯曲的、直线度不合格的导轨进行校验,于是就需要一种能够校验导轨直线度的装置。The straightness of the guide rail is the basic accuracy of the precision of various machine tools, and the straightness of the guide rail has a direct impact on the precision of many machine tools. Once the guide rail is subjected to uneven force during the production process or uneven heating during the heat treatment process, the guide rail will be partially bent and the straightness of the guide rail will be damaged. Therefore, there is a need for a device capable of verifying the straightness of the guide rail.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是提供一种导轨直线度校验装置,其移载解决背景技术中存在的技术问题。The purpose of this utility model is to provide a guide rail straightness calibration device, the transfer of which solves the technical problems existing in the background technology.
为解决上述技术问题,本实用新型的目的是这样实现的:In order to solve the above-mentioned technical problem, the purpose of this utility model is achieved like this:
一种导轨直线度校验装置,包括A guide rail straightness calibration device, comprising:
机架,包括工作平台;racks, including work platforms;
下压机构,固设于所述机架,所述下压机构包括下压头、下压驱动组件,所述下压头固设于所述下压驱动组件的输出端;a pressing mechanism, which is fixed on the frame, the pressing mechanism includes a pressing head and a pressing driving assembly, and the pressing head is fixed on the output end of the pressing driving assembly;
支撑机构,固设于所述工作平台,所述支撑机构包括下压支撑垫块、对称设置在下压支撑垫块两侧的第一支撑组件以及对称设置在下压支撑垫块两侧的第二支撑组件,所述下压支撑垫块、第一支撑组件以及第二支撑组件的最高点处于同一水平面内;a support mechanism, fixed on the working platform, the support mechanism includes a pressing support pad, a first support assembly symmetrically arranged on both sides of the pressing support pad, and a second support symmetrically arranged on both sides of the pressing support pad an assembly, wherein the highest points of the pressing down support block, the first support assembly and the second support assembly are in the same horizontal plane;
下压位移测量组件,固设于所述机架,所述下压位移测量组件的测量端固设于所述下压驱动组件的输出端,所述下压位移测量组件对所述下压驱动组件的控制提供控制信号。A push-down displacement measuring assembly is fixed on the frame, the measuring end of the push-down displacement measuring assembly is fixed at the output end of the push-down drive assembly, and the push-down displacement measurement assembly drives the push-down drive The control of the components provides control signals.
在上述方案的基础上并作为上述方案的优选方案:所述支撑机构还包括顶升组件,所述顶升组件对称设置于所述下压支撑垫块两侧。On the basis of the above solution and as a preferred solution of the above solution, the support mechanism further includes a jacking assembly, and the jacking assembly is symmetrically arranged on both sides of the pressing support block.
在上述方案的基础上并作为上述方案的优选方案:所述顶升组件包括顶升油缸以及顶升板,所述顶升板固设于所述顶升油缸的输出端。On the basis of the above solution and as a preferred solution of the above solution, the jacking assembly includes a jacking oil cylinder and a jacking plate, and the jacking plate is fixed on the output end of the jacking oil cylinder.
在上述方案的基础上并作为上述方案的优选方案:还包括调零组件,所述调零组件包括一水平调整板,所述下压位移测量组件的测量端固设于所述水平调整板;所述水平调整板的一端可拆卸的固设于所述下压驱动组件的输出端,另一端设置有调整组件,所述调整组件在所述水平调整板解除与所述下压驱动组件输出端的固定连接状态后,可对所述水平调整板的水平高度进行调节。On the basis of the above scheme and as a preferred scheme of the above scheme: it also includes a zero adjustment assembly, the zero adjustment assembly includes a level adjustment plate, and the measuring end of the depression displacement measurement assembly is fixed on the level adjustment plate; One end of the horizontal adjustment plate is detachably fixed on the output end of the pressing drive assembly, and the other end is provided with an adjusting assembly, and the adjusting assembly releases the connection between the horizontal adjusting plate and the output end of the pressing drive assembly. After the connection state is fixed, the level height of the level adjustment plate can be adjusted.
在上述方案的基础上并作为上述方案的优选方案:所述调整组件包括竖直设置的导向杆以及调节螺纹杆,所述导向杆与所述调节螺纹杆平行设置,所述水平调整板上开设有卡紧口、导向孔以及调节螺孔,所述水平调整板通过所述卡紧口卡紧连接于所述下压组件的输出端,所述导向杆自上而下的穿过所述导向孔,所述导向杆的下端固设有一连接板,所述连接板向所述调节螺纹杆延伸,所述调节螺纹杆一端旋入所述调节螺孔内,另一端穿过所述连接板后固设有一旋动部。On the basis of the above scheme and as a preferred scheme of the above scheme: the adjustment assembly includes a vertically arranged guide rod and an adjustment threaded rod, the guide rod and the adjustment threaded rod are arranged in parallel, and the horizontal adjustment plate is provided with There are clamping openings, guide holes and adjusting screw holes, the horizontal adjustment plate is clamped and connected to the output end of the pressing assembly through the clamping openings, and the guide rods pass through the guide from top to bottom. A connecting plate is fixed at the lower end of the guide rod, the connecting plate extends toward the adjusting threaded rod, one end of the adjusting threaded rod is screwed into the adjusting screw hole, and the other end passes through the connecting plate. A rotating part is fixed.
在上述方案的基础上并作为上述方案的优选方案:所述下压位移测量组件为拉绳位移传感器,所述拉绳位移传感器包括拉绳,所述拉绳的自由端固设于所述水平调整板。On the basis of the above scheme and as a preferred scheme of the above scheme: the downward pressure displacement measuring component is a pull rope displacement sensor, the pull rope displacement sensor includes a pull rope, and the free end of the pull rope is fixed on the horizontal adjustment plate.
本实用新型相比现有技术突出且有益的技术效果是:通过下压支撑垫块、对称设置在下压支撑垫块两侧的第一支撑组件以及对称设置在下压支撑垫块两侧的第二支撑组件对待校直的导轨进行校直;并且设置有下压位移测量组件,下压位移测量组件对下压驱动组件的控制提供控制信号,从而实现对下压驱动组件的输出端的下移形成进行设定,从而可以根据导轨直线度的偏差尺寸进行适应性的调整下压驱动组件带动下压头下移下压导轨的形成,从而避免由于下压头的过压导致导轨反向弯曲或者变形。Compared with the prior art, the present utility model has prominent and beneficial technical effects as follows: by pressing down the support pad, the first support components symmetrically arranged on both sides of the down-pressing support pad, and the second supporting components symmetrically arranged on both sides of the down-pressing support pad The support assembly aligns the guide rail to be straightened; and a push-down displacement measurement assembly is provided, and the push-down displacement measurement assembly provides a control signal for the control of the push-down drive assembly, so as to realize the downward movement of the output end of the push-down drive assembly. Therefore, it can be adjusted adaptively according to the deviation size of the straightness of the guide rail. The lower pressure drive assembly drives the lower pressure head to move down to form the lower pressure guide rail, so as to avoid the reverse bending or deformation of the guide rail due to the overpressure of the lower pressure head.
附图说明Description of drawings
图1是本实用新型的整体结构前视图;Fig. 1 is the overall structure front view of the present utility model;
图2是本实用新型的整体结构俯视图;Fig. 2 is the overall structure top view of the present utility model;
图3是调整组件结构示意图;Figure 3 is a schematic diagram of the structure of the adjustment assembly;
图4是水平调节板结构示意图。Figure 4 is a schematic view of the structure of the horizontal adjustment plate.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部实施例。基于已给出的实施例,本领域普通技术人员在未做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments. Obviously, the described embodiments are only a part of the present application. examples, but not all examples. Based on the given embodiments, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
在本申请的描述中,需要理解的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present application and simplifying the description, Rather than indicating or implying that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, it should not be construed as a limitation on the application.
在本申请的描述中,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。In the description of the present application, the terms "first", "second", etc. are only used for description purposes, and cannot be understood as indicating or implying relative importance or implying the number of indicated technical features.
一种导轨直线度校验装置,包括A guide rail straightness calibration device, comprising:
机架1,包括底座13、工作平台11以及上支架12,工作平台11位于底座12上,上支架12位于工作平台11上方;优选工作平台11包括安装平台111和放料平台112,安装平台111上开设有定位安装槽1111,放料平台112的上端面高于安装平台111。The rack 1 includes a
下压机构2,固设于机架1,下压机构2包括下压头22、下压驱动组件21,所述下压头22固设于所述下压驱动组件输出端211。The pressing mechanism 2 is fixed on the frame 1. The pressing mechanism 2 includes a
支撑机构3,固设于所述工作平台11上,所述支撑机构3包括下压支撑垫块31、对称设置在下压支撑垫块31两侧的第一支撑组件32以及对称设置在下压支撑垫块31两侧的第二支撑组件33,所述下压支撑垫块31、第一支撑组件32以及第二支撑组件33的最高点处于同一水平面内;需要说明的是,导轨的下端面与下压支撑垫块31、第一支撑组件32以及第二支撑组件33的最高点均同时接触。The
下压位移测量组件4,固设于所述上机架12,所述下压位移测量组件4的测量端固设于所述下压驱动组件输出端211,所述下压位移测量组件4对所述下压驱动组件21的控制提供控制信号。The push-down displacement measuring assembly 4 is fixed on the
所述支撑机构2还包括顶升组件34,所述顶升组件34对称设置于所述下压支撑垫块31两侧。优选的,The support mechanism 2 further includes a jack-
所述顶升组件34包括顶升油缸341以及顶升板342,所述顶升板342固设于所述顶升油缸341的输出端,当需要将导轨进行校正的时候,控制顶升组件34的顶升油缸341带动顶升板342上移,然后先将导轨放至放料平台112上,然后再将导轨转移至顶升板342上,调整好导轨后控制顶升油缸341带动顶升板342下移,顶升板342下移之后将使得导轨下落至下压支撑垫块31、第一支撑组件32以及第二支撑组件33上,与其最高点接触将导轨支撑。采用顶升组件34避免了直接将导轨放置到支撑机构3上,导致对下压支撑垫块31、第一支撑组件32以及第二支撑组件33对其产生冲击加速下压支撑垫块31、第一支撑组件32以及第二支撑组件33表面的磨损;另一方面,由于导轨与下压支撑垫块31、第一支撑组件32以及第二支撑组件33的接触面较小,过大的冲击将会可能导致导轨表面产生损伤。The
还包括调零组件5,调零组件5包括一水平调整板51,下压位移测量组件4的测量端41固设于水平调整板51;水平调整板51的一端可拆卸的固设于下压驱动组件的输出端211,另一端设置有调整组件53,所述调整组件53在水平调整板51解除与所述下压驱动组件输出端211的固定连接状态后,可对所述水平调整板51的水平高度进行调节。具体的,调整组件53包括竖直设置的导向杆52以及调节螺纹杆53,导向杆52与调节螺纹杆53平行设置,水平调整板51上开设有卡紧口511、导向孔512、调节螺孔513以及锁紧口514,锁紧口514与卡紧口511连通,一锁紧螺栓5141垂直旋入锁紧口514内;水平调整板51通过卡紧口511卡紧连接于下压驱动组件21的输出端,通过旋紧锁紧螺栓5141将锁紧口514压紧,从而使卡紧口511变形缩小,从而使水平调整板51固定连接在下压驱动组件的输出端211;导向杆52自上而下的穿过导向孔512,导向杆52的下端固设有一连接板54,连接板54向调节螺纹杆531延伸,调节螺纹杆531一端旋入调节螺孔513内,另一端穿过连接板54后固设有一旋动部532;具体的,当正向或反向旋动旋动部532的同时便可以带动调节螺纹杆531同步转动,那么由于调节螺纹杆531与水平调整板51的调节螺孔513螺纹连接,旋动调节螺纹杆531的时候就可以带动水平调整板51沿导向杆52水平平移,从而实现对水平调整板51高度的调节。It also includes a zero
进一步优选的,下压位移测量组件4为拉绳位移传感器,拉绳位移传感器包括传感器本体41、固定块42以及拉绳43,拉绳43的自由端通过固定块42固设于水平调整板51。使用时通过调整水平调整板51的高度就可以调整拉绳43拉出的长度,从而将拉绳位移传感器进行调零;在下压驱动组件带动下压头下移时,就会带动拉绳向外拉出,那么通过拉绳拉出的长度就可以知道下压头下压的距离,从而当对控制器进行位置设定之后就可以在达到设定的长度之后就可以控制下压驱动组件停止下移,从而避免由于下压头的过压导致导轨反向弯曲或者变形。Further preferably, the downward pressure displacement measuring assembly 4 is a cable displacement sensor. The cable displacement sensor includes a sensor body 41 , a
上述实施例仅为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The above-mentioned embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention shall be covered by the present invention. within the scope of protection of the utility model.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922428869.7U CN211954094U (en) | 2019-12-28 | 2019-12-28 | A guide rail straightness calibration device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115896423A (en) * | 2022-11-03 | 2023-04-04 | 浙江建鑫型钢科技股份有限公司 | Heat treatment equipment for cold-drawn guide rail and heat treatment method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115896423A (en) * | 2022-11-03 | 2023-04-04 | 浙江建鑫型钢科技股份有限公司 | Heat treatment equipment for cold-drawn guide rail and heat treatment method thereof |
| CN115896423B (en) * | 2022-11-03 | 2023-10-10 | 浙江建鑫型钢科技股份有限公司 | Heat treatment equipment for cold-drawn guide rail and heat treatment method thereof |
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Address after: No.8, Qingshan Road, Changqiang Mountain Industrial Park, Shupu Town, Haiyan County, Jiaxing City, Zhejiang Province, 314000 Patentee after: Zhejiang Jianxin Section Steel Technology Co.,Ltd. Address before: No.8, Qingshan Road, Changqiang Mountain Industrial Park, Shupu Town, Haiyan County, Jiaxing City, Zhejiang Province, 314000 Patentee before: ZHEJIANG JIANXIN STEEL TECHNOLOGY Co.,Ltd. |
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Granted publication date: 20201117 |
