Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.
In the description of the present application, it is to be understood that the terms "longitudinal," "radial," "length," "width," "thickness," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the present invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention. In the description of the present application, "a plurality" means two or more unless otherwise specified.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
As shown in fig. 1 and 2, the system for detecting and rejecting the two-dimensional code labeling of the package comprises an industrial control computer a, a label stripping machine B (shown by a left broken line frame in fig. 1, but not including a label D), a label rewinder C (shown by a right broken line frame in fig. 1) and a visual detection device D;
the label stripping machine B comprises a stripping machine controller 1, a stripper 3, a stripping machine paper feeding wheel 2 and a stripping machine recovery wheel 4 serving as a driving wheel; the paper feeding wheel 2 of the stripping machine is used for arranging a to-be-detected winding core of a to-be-detected packaged two-dimensional code label; the stripping machine recovery wheel 4 is used for arranging a recovery winding core; a to-be-detected roll paper is wound on the to-be-detected roll paper, and a two-dimensional code label (a finished product two-dimensional code label to be detected) is attached to the surface of the to-be-detected roll paper; the paper roll to be detected is wound by a stripper 3 and is connected to a recovery winding core of a recovery wheel 4 of the stripper; the stripper 3 is connected with the stripper controller 1, and the stripper controller 1 can control the stripping action of the stripper 3; a driving motor (not shown in the figure) of the stripper recovery wheel 4 is connected with the stripper controller 1, and the stripper controller 1 can control the rewinding speed of the stripper recovery wheel 4; the stripper controller 1 is connected with an industrial computer A;
the visual detection equipment D comprises an industrial camera and a photoelectric trigger (not shown), the photoelectric trigger is connected with the industrial camera, and the industrial camera is connected with the industrial computer A; the photoelectric trigger is arranged on the label stripping machine B and used for sending a shooting signal to the industrial camera when the roll paper rotates for one two-dimensional code label unit length; the industrial camera is used for receiving a shooting signal of the photoelectric trigger to shoot the two-dimensional code label to be detected and transmitting shooting information to the industrial computer A;
the label rewinder C comprises a rewinder controller 5, a rewinder paper feeding wheel 7 and a rewinder recovery wheel 6 serving as a driving wheel; the paper feed wheel 7 of the rewinder is used for setting an invalid label paper feed roll core; the rewinder recovery wheel 6 is used for setting an invalid label recovery winding core; the invalid label paper feeding core is provided with an invalid label recovery roll paper, and the other end of the invalid label recovery roll paper is connected to the invalid label recovery core of the rewinder recovery wheel 6; the invalid label recovery roll paper is arranged close to the peeling label head of the peeler 3 (the peeling label head is arranged at the top corner of the triangle of the label 3 close to the label 7); the stripping and labeling head is used for stripping the invalid two-dimensional code label from the roll paper to be detected and enabling the invalid two-dimensional code label to be in a half-stripping state, the pasting side of the invalid two-dimensional code label with glue is in contact with the invalid label recycling roll paper, and the invalid two-dimensional code label is automatically attached to the invalid label recycling roll paper and can be rewound by the invalid label recycling roll paper under the driving of the invalid label recycling roll paper; the rewinder controller 5 is connected with the industrial personal computer A; the rewinder recovery wheel 6 is connected with the rewinder controller 5.
In some embodiments, the label peeling machine further comprises a workbench E, and the industrial personal computer a, the label peeling machine B, the label rewinder C and the visual detection device D are all arranged on the workbench E. Of course, the present application is not limited thereto, and in some embodiments, the industrial computer a may not be disposed on the workbench E.
The utility model discloses the mesh still discloses a control method of package two-dimensional code pastes mark detection and rejection system, can control foretell package two-dimensional code pastes mark detection and rejection system and carries out the detection and the rejection of two-dimensional code label.
A control method of a package two-dimensional code labeling detection and rejection system is characterized in that: comprises the following steps of (a) carrying out,
1) mounting a winding core to be detected, which is wrapped with a two-dimensional code label, on a paper feeding wheel 2 of a label stripping machine B; a blank recycling winding core is arranged on the recycling wheel 4 of the stripping machine; lengthening the to-be-detected roll paper wound with the two-dimensional code label, and connecting the to-be-detected roll paper to a recovery roll core through a stripper;
2) an invalid label paper feeding winding core is arranged on a paper feeding wheel 7 of a rewinder of the label rewinder C; an invalid label recycling winding core is arranged on a recycling wheel 6 of a rewinder of the label rewinder C; a blank invalid label recovery roll paper is arranged on the invalid label paper feeding roll core, and the other end of the invalid label recovery roll paper is pulled out to be connected to an invalid label recovery roll core of the rewinder recovery wheel 6;
3) the industrial control computer A controls the rotating speed of the stripping machine recovery wheel 4 through programming, and the stripping machine recovery wheel 4 rotates according to a preset rotating speed;
4) triggering the optical touch sensor once when the unit length of the two-dimension code label is rotated, triggering the industrial camera to shoot by the optical touch sensor, transmitting the shooting information of the two-dimension code to an industrial computer A by the industrial camera, receiving the shooting information of the two-dimension code by the industrial computer A, and decoding the shooting information of the two-dimension code according to a decoding step;
5) if the decoding is successful, repeating the step 4);
6) if the decoding is unsuccessful, the two-dimension code is judged to be an invalid two-dimension code; the industrial control computer A sends a control signal to the stripper controller 1, and the stripper controller 1 controls the stripping and labeling head of the stripper 3 to strip the invalid two-dimensional code; the industrial personal computer A sends a signal to the rewinder controller 5 to control the rewinder recovery wheel 6 to rotate for at least one two-dimensional code label unit length; the invalid two-dimensional code is attached to the invalid two-dimensional code recovery roll paper along with the driving of the blank roll paper;
7) and repeating the steps 4) -6) until the package two-dimensional code label is detected.
In particular, in order for the public to understand the technical solution of the present application, the following detailed description is made on each component with reference to fig. 1 and 2;
the package two-dimensional code label removing system mainly comprises four parts, namely [ A industrial control computer ], [ B label stripping machine ], [ C label rewinder ], [ D visual detection equipment ]. Among them, A, B, C, D four core devices in some embodiments may be fixed on the [ E stage ].
[ A Industrial computer ]: the X86 architecture industrial control computer is connected with and controlled by a label stripping machine B, a label stripper C and a visual detection device D through software and hardware. The label detection and invalid label elimination device controls all parts of equipment to complete label detection and invalid label elimination, and is also responsible for outputting processed package label acquisition data.
[ B Label stripper ] (left dotted inner part, no D part): the label stripping machine mainly comprises four parts, namely a label stripping machine controller, a label stripping machine paper feeding wheel, a label stripping machine stripper and a label stripping machine recovery wheel. It can realize the stripping of the label of the roll, it is the most important component of the industrial labeling machine, here we use it to realize the stripping operation of the invalid label.
[ tag peeler controller ]: the control host machine is a B label stripping machine and consists of a PLC controller and an operation panel. It has two modes of operation, one is manual mode and the other is programming mode. In the manual mode, the user performs an operation of label peeling through the operation panel. Under the programming mode, the computer can be connected with an upper computer through an RS232 interface for programming control. We here are working in programming mode. The A industrial control computer is connected with the RS232 interface, and the A industrial control computer controls the label stripping machine to perform actions such as paper feeding action, label stripping and the like through instructions.
[ tag peeler paper feed wheel ]: it is a passive wheel used for placing the roll label to be detected.
[ tag peeler ]: the initial label paper of the packaged label to be detected is connected to a stripper, the stripping head of which is connected to the recovery paper roll of the [ seventh ] label rewinder recovery wheel. It is used to receive the control command of industrial computer and to strip and paste the invalid label onto the recovered paper roll of label back-up machine.
[ recovery wheel of label stripping machine ]: it is a driving wheel driven by a stepping motor. It has two functions, one is used as power source for paper feeding action of label stripping machine, and the other is used for rewinding label processed by detecting and removing ineffective label into label roll.
[ D visual detection device ]: the first part is a photoelectric trigger, and a trigger signal output line of the first part is connected to a trigger signal line of the second part of the industrial cameras. The second part is the industrial camera, which we set as a hardware signal trigger (i.e. signal trigger line is active). The industrial camera is connected with the A industrial control computer through a gigabit Ethernet. The visual detection device has the functions that when one label passes through the stripping head of the label stripper, the photoelectric trigger triggers the industrial camera to take a photo, and then the industrial camera transmits the image to the industrial control computer A for processing.
[ C Label rewinder ] (right dotted inner part): which may be referred to in the market as a label rewinder or a rewinder, can be used to rewind a roll label onto another winding core. The user typically uses it as a label rewind operation, but here we use it as a poster carrier generator for a label peeler. When the label stripper works, a moving object passes through the stripping head of the label stripper and then takes the stripped label away, and the rewinding machine can simulate the operation.
[ tag rewinder controller ]: the control host machine is a C label rewinder and consists of a PLC controller and an operation panel. It has two modes of operation, one is manual mode and the other is programming mode. In the manual mode, the user performs an operation of rewinding the label through the operation panel. Under the programming mode, the computer can be connected with an upper computer through an RS232 interface for programming control. Here, we work in the programming mode, connected with RS232 interface through [ A industrial control computer ], and control the paper feeding action of the label rewinder through the instruction
[ tag rewinder recovery wheel ]: it is a driving wheel driven by a stepping motor. It has two functions, one is used as power source of label rewinder, and the other is used for recovering the roll paper with invalid label.
[ paper feed wheel of label rewinder ]: it is a driven wheel. Where it is used to place roll-fed printing paper, which may be blank paper or waste paper, since here it only serves as a posting support for the stripped off non-functional labels.
[ E stage ]: in some embodiments, the device can be designed as a stainless workbench for fixing A, B, C, D four working devices, so that the whole device is integrated.
The use process comprises the following steps:
1. the operator creates a record to be detected in the industrial computer A, and the computer generates a volume number for the record.
2. According to the length of the label paper of the roll label to be detected, inputting [ A industrial control computer ], sending an instruction to [ B label stripping machine ] from [ A industrial control computer ], initializing the stepping parameters of the stepping motor, and initializing the stepping parameters of the [ C label rewinder ] stepping motor. The step unit length of the two devices is made to be the same as the label paper length (two-dimensional code label unit length).
3. The package label to be detected is loaded to the paper feeding wheel of the label stripping machine, the initial paper is connected to the stripper of the label stripping machine and the recovery wheel of the label stripping machine, and the two wheels are connected together through the package label paper, as shown in the line part of the label stripping machine in figure 1B. Then an empty winding core (namely the recycling winding core mentioned above) is arranged on the recycling wheel of the label stripping machine.
4. A roll of blank printing paper (i.e., an invalid label feed core provided with an invalid label recovery roll paper as described above) is set to [ C ] a label rewinder feed wheel, and the start paper is set to [ C ] a label rewinder recovery wheel, as shown in the line portion of [ C ] of fig. 1. Then an empty core (i.e. the invalid label recycling core described above) is mounted on the [ label rewinder recycling wheel ]. (remark: after the first coiled two-dimensional code label to be detected is completely detected, the recovery roll paper of the invalid label may not be used up, in this case, the 4 th step is not necessary, and if the blank printing paper is not used up, the step can be omitted.)
5. And starting the label stripping machine to enter a single-step paper feeding state through the industrial control computer A. That is, the label paper is made to advance one by one according to a certain frequency.
6. When the label passes through the stripper of the label stripper, the photoelectric trigger of the visual detection device is triggered, then the industrial camera is triggered to take a picture, and the picture is transmitted to the industrial computer A.
And 7, processing software of the A industrial control computer, and decoding the two-dimensional code of the image. If the two-dimensional code is decoded successfully, recording a code value, and adding 1 to a correct calculator of the industrial personal computer; if the operation fails, a command is sent to the tag stripping machine controller, and the tag stripping machine controller controls the tag stripping machine stripper to execute stripping action. Meanwhile, [ A industrial control computer ] sends an instruction to [ tag rewinder controller ], [ tag rewinder controller ] executes the rewinding action and executes the stepping of the length of four tags. Thus, the one invalid label is stuck to the printing paper of the C-label rewinder. And adding 1 to an error counter of the industrial control computer. The working principle of peeling off the pasted head is shown in fig. 2:
when the industrial control computer sends a command to the label stripping machine controller to control the label stripping machine stripper to execute the stripping action, the label stripping machine stripper can roll the invalid label to the position of the labeling head (namely the triangular front end of the upper drawing) to ensure that the label is in a bonding state. The label on the label head is in a half-peeling state as shown in the figure, namely about one of three parts of the label is peeled off, the label has a glue sticking surface facing downwards and is in micro-contact with printing paper arranged on a paper feeding wheel of a label rewinder;
after the industrial control computer controls the peeling action, a command is sent to a label rewinder controller to control the label rewinder recovery wheel to rotate anticlockwise so as to drive a label rewinder paper feeding wheel to rotate clockwise and further drive the printing paper on the label rewinder to advance, and the labels in an upper half peeling state of the label peeler are drawn and stuck to the printing paper due to the forward power of the printing paper, and a blue convex part (one convex part represents one label) is arranged on a connecting line (the connecting line represents the printing paper) diagram in the upper diagram; theoretically, the blank roll paper advances by one two-dimension code label unit length, the invalid two-dimension code can be automatically attached to the blank roll paper, but the unit stroke of recovering the roll paper by the invalid label is improved to be larger than one two-dimension code label unit length, and certain compensation can be provided when the invalid two-dimension code label slips from the recovered roll paper by the invalid label; of course, the unit length of a two-dimensional code label in the application is not the length of the two-dimensional code label; when the two-dimension code labels are put into different finished products of the two-dimension code labels in a coiling mode, gaps between the two-dimension code labels are also required to be considered.
8. And (5) circularly executing the steps of 5-7 by the system until all the roll of label paper is rewound to an empty roll core of a recovery wheel of the label stripping machine, and marking the detection record as a finished state by an operator at an industrial control computer (A).
9. And (4) taking off the finished label from the recovery wheel of the label stripping machine by an operator, and marking the roll number on the industrial control computer on the label.
10. The operator repeats the operations 1-9 and additional roll labels are detected. And finally, generating a detection report of all the volumes by the [ A industrial control computer ]. The detection report comprises data such as the volume number of the label, the count of the valid label, the count of the invalid label, the code value of the valid label and the like. The detection data may be provided for use by the customer of the tag.
The four important devices [ A industrial control computer ], [ B label stripping machine ], [ C label rewinder ], [ D vision detection device ] used in the method can be selected to carry out secondary assembly integration. For example, the label peeler and the label rewinder are commercially available devices, and the label peeler and the label rewinder of shenzhen, kongmn technologies, ltd, for example, are one of our model selection devices.
Theoretically, any type of B label stripper and C label rewinder which have programmable capacity (namely can be controlled by software on an industrial personal computer through RS232 or other common industrial control interfaces) on the market can be used as model selection equipment of the system. However, it should be noted that, for those skilled in the art, it is necessary to design a corresponding working platform E for fixing and installing equipment according to the structures of different [ B tag peeler ], [ C tag rewinder ], and to arrange installation screw holes at corresponding positions on the platform; it should be noted that the visual inspection of the label is the key of the whole set of inspection effect. The measure is that a high-resolution industrial camera is adopted, and the resolution is required to be not less than 1024 by 1024 pixels; of course, in some embodiments, optimization of the decoding algorithm of the two-dimensional code may also be performed to ensure that it is preferable to make the detection error rate lower than 2 parts per million.
Compared with the prior art, the application has the following beneficial effects:
1. the method and the device really solve the problems of detection and physical elimination of the package label; original functions of the label stripping machine and the label rewinder are ingeniously utilized and combined, and full-automatic stripping of invalid labels is achieved.
2. The system is low in cost and suitable for popularization by adopting universal equipment on the market to integrate the system, so that the system is low in cost.
3. Simple operation and convenient use.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.