Welding slag removing device for robot welding gun
Technical Field
The utility model belongs to the technical field of machining, especially, relate to a welding gun welding slag clearing device of robot.
Background
The welding robot is an industrial robot engaged in welding, which belongs to the definition of a standard welding robot according to the international organization for standardization (ISO), and is a multipurpose, reprogrammable automatic control manipulator having three or more programmable axes for the field of industrial automation. To accommodate different applications, the mechanical interface of the last axis of the robot, usually a connecting flange, may be used to attach different tools or end effectors. The welding robot is provided with a welding clamp or a welding gun on a tail shaft flange of the industrial robot, so that the welding robot can carry out welding, cutting or thermal spraying.
With the development of electronic technology, computer technology, numerical control and robot technology, the automatic welding robot has become mature from the beginning of 60 years for production, and has the following advantages:
1) the welding quality is stabilized and improved, and can be reflected in a numerical value form; the welding robot mainly comprises a robot and welding equipment. The robot consists of a robot body and a control cabinet (hardware and software). The welding equipment, taking arc welding and spot welding as examples, is composed of a welding power supply (including its control system), a wire feeder (arc welding), a welding gun (clamp), and the like. The intelligent robot also comprises a sensing system, such as a laser or camera sensor and a control device thereof.
2) The labor productivity is improved;
3) the labor intensity of workers is improved, and the workers can work in a harmful environment;
4) the requirements on the operation technology of workers are reduced;
5) the preparation period of product modification and updating is shortened, and the corresponding equipment investment is reduced.
Therefore, the method has been widely applied to various industries.
The welding robot mainly comprises a robot and welding equipment. The robot consists of a robot body and a control cabinet (hardware and software). The welding equipment, taking arc welding and spot welding as examples, is composed of a welding power supply, including a control system, a wire feeder, a welding gun and the like.
The life of welding robot depends on the maintenance of equipment to a great extent, and the welder of robot is in the use, and surface and internal surface all can accumulate a lot of welding slag to cause the damage to the welder, influence welder's life.
Disclosure of Invention
The utility model provides a welding gun welding slag clearing device of robot to the welder who proposes in solving above-mentioned background art has the problem of welding slag.
The utility model provides a technical problem adopt following technical scheme to realize:
a welding slag removing device of a robot welding gun comprises a horizontal supporting plate, wherein a motor is fixedly installed on the lower bottom surface of the horizontal supporting plate, a positioning through groove is formed in the horizontal supporting plate, a rotating shaft is connected to the top of the motor and penetrates through the positioning through groove, a positioning ring is arranged in the positioning through groove and is sleeved on the rotating shaft, a positioning shaft is further sleeved outside the rotating shaft, a first scraping blade and a second scraping blade are arranged on the upper surface of the positioning shaft, and the rear section of the first scraping blade and the second scraping blade is circular;
the horizontal support plate is also provided with a first lower limiting hole, a second lower limiting hole, a third lower limiting hole and a fourth lower limiting hole, a first support column is arranged in the first lower limiting hole, a second support column is arranged in the second lower limiting hole, a third support column is arranged in the third lower limiting hole, and a fourth support column is arranged in the fourth lower limiting hole;
a movable supporting plate is arranged above the horizontal supporting plate, the movable supporting plate is provided with a first upper limiting hole, a second upper limiting hole, a third upper limiting hole and a fourth upper limiting hole, the top of the first supporting column penetrates through the first upper limiting hole, the top of the second supporting column penetrates through the second upper limiting hole, the top of the third supporting column penetrates through the third upper limiting hole, the top of the fourth supporting column penetrates through the fourth upper limiting hole, a first upper fastening nut is arranged at the top end of the first supporting column, a first lower fastening nut is arranged at the bottom end of the first supporting column, a second upper fastening nut is arranged at the top end of the second supporting column, a second lower fastening nut is arranged at the bottom end of the second supporting column, a third upper fastening nut is arranged at the top end of the third supporting column, a third lower fastening nut is arranged at the bottom end of the third supporting column, a fourth upper fastening nut is arranged at the top end of the fourth supporting column, and a fourth lower fastening nut;
a first lifting spring is sleeved on the first supporting column, a second lifting spring is sleeved on the second supporting column, a third lifting spring is sleeved on the third supporting column, and a fourth lifting spring is sleeved on the fourth supporting column;
the upper surface of the movable supporting plate is provided with a first fixed block and a second fixed block, the first fixed block is provided with a first fixed hole, a first movable column is arranged in the first fixed hole, one end of the first movable column is provided with a first positioning nut, the other end of the first movable column is connected with a first scraper, the first scraper is semicircular, the first movable column is further sleeved with a first limiting spring, the second fixed block is provided with a second fixed hole, a second movable column is arranged in the second fixed hole, one end of the second movable column is provided with a second positioning nut, the other end of the second movable column is connected with a second scraper, the second scraper is semicircular, and the second movable column is further sleeved with a second limiting spring;
the movable support plate is provided with an upper circular groove, the horizontal support plate is provided with a lower circular groove, the upper circular groove is located below the first scraper and the second scraper, and the lower circular groove is located below the upper circular groove.
Still include the welding slag and collect the tray, the welding slag is collected the below that the tray is located horizontal support board, welding slag is collected the tray below and still is equipped with the support base.
The bottom surface is equipped with the bottom plate under the support base, still fixed mounting has the stand on the bottom plate, the stand top is equipped with the layer board, fixed mounting has the connecting plate above the layer board, connecting plate opposite side and horizontal support plate fixed connection, the connecting plate top is equipped with the benchmark cylinder.
The utility model has the advantages that:
the motor drives the scraping blade to rotate, so that the welding slag in the welding gun is cleaned.
The scraper blade 2 can move left and right and up and down under the action of the limiting spring and the lifting spring, so that the outside welding slag of the welding gun can be cleaned.
3 the technical scheme has reasonable structure, safety and reliability and very ideal implementation effect.
Drawings
Fig. 1 is a schematic front structural view of the present invention;
fig. 2 is a schematic side view of the present invention;
fig. 3 is a schematic structural view of the movable supporting plate of the present invention;
in the figure: 1-a welding slag collecting tray, 2-a supporting base, 3-a horizontal supporting plate, 4-a motor, 5-a positioning through groove, 6-a rotating shaft, 7-a positioning ring, 8-a positioning shaft, 9-a first scraping blade, 10-a second scraping blade, 11-a first supporting column, 12-a second supporting column, 13-a first upper fastening nut, 14-a first lower fastening nut, 15-a second upper fastening nut, 16-a second lower fastening nut, 17-a first fixing block, 18-a second fixing block, 19-a first positioning nut, 20-a second positioning nut, 21-a first moving column, 22-a second moving column, 23-a first limiting spring, 24-a second limiting spring, 25-a first scraper and 26-a second scraper, 27-upper circular groove, 28-lower circular groove, 29-bottom plate, 30-upright post, 31-supporting plate, 32-connecting plate, 33-reference column, 34-first lifting spring, 35-second lifting spring and 36-movable supporting plate.
Detailed Description
A welding slag removing device of a robot welding gun comprises a horizontal supporting plate 3, wherein a motor 4 is fixedly installed on the lower bottom surface of the horizontal supporting plate 3, a positioning through groove 5 is formed in the horizontal supporting plate 2, the top of the motor 4 is connected with a rotating shaft 6, the rotating shaft 6 penetrates through the positioning through groove 5, a positioning ring 7 is arranged in the positioning through groove 5, the positioning ring 7 is sleeved on the rotating shaft 6, a positioning shaft 8 is further sleeved outside the rotating shaft 6, a first scraping blade 9 and a second scraping blade 10 are arranged on the upper surface of the positioning shaft 8, and the rear section of the first scraping blade 9 and the second scraping blade 10;
the horizontal support plate 3 is also provided with a first lower limiting hole, a second lower limiting hole, a third lower limiting hole and a fourth lower limiting hole, wherein a first support column 11 is arranged in the first lower limiting hole, a second support column 12 is arranged in the second lower limiting hole, a third support column is arranged in the third lower limiting hole, and a fourth support column is arranged in the fourth lower limiting hole;
a movable support plate 36 is arranged above the horizontal support plate 3, the movable support plate 36 is provided with a first upper limiting hole, a second upper limiting hole, a third upper limiting hole and a fourth upper limiting hole, the top of the first support column 11 penetrates through the first upper limiting hole, the top of the second support column 12 penetrates through the second upper limiting hole, the top of the third support column penetrates through the third upper limiting hole, the top of the fourth support column penetrates through the fourth upper limiting hole, the top end of the first support column 11 is provided with a first upper fastening nut 13, the bottom end of the first support column 11 is provided with a first lower fastening nut 14, the top end of the second support column 12 is provided with a second upper fastening nut 15, the bottom end of the second support column is provided with a second lower fastening nut 16, the top end of the third support column is provided with a third upper fastening nut, the bottom end of the third support column is provided with a third lower fastening nut, the top end of the fourth support column is provided;
a first lifting spring 34 is sleeved on the first support column 11, a second lifting spring 35 is sleeved on the second support column 12, a third lifting spring is sleeved on the third support column, and a fourth lifting spring is sleeved on the fourth support column;
the upper surface of the movable supporting plate 3 is provided with a first fixed block 17 and a second fixed block 18, the first fixed block 17 is provided with a first fixed hole, a first movable column 21 is arranged in the first fixed hole, one end of the first movable column 21 is provided with a first positioning nut 19, the other end of the first movable column 21 is connected with a first scraper 25, the first scraper 25 is semicircular, the first movable column 21 is further sleeved with a first limiting spring 23, the second fixed block 18 is provided with a second fixed hole, a second movable column 22 is arranged in the second fixed hole, one end of the second movable column 22 is provided with a second positioning nut 20, the other end of the second movable column 22 is connected with a second scraper 26, the second scraper 26 is semicircular, and the second movable column 22 is further sleeved with a second limiting spring 24;
an upper circular groove 27 is arranged on the movable supporting plate 3, a lower circular groove 28 is arranged on the horizontal supporting plate 3, the upper circular groove 27 is positioned below the first scraper 25 and the second scraper 26, and the lower circular groove 28 is positioned below the upper circular groove 27. Still collect tray 2 including the welding slag, welding slag collects tray 2 and is located the below of horizontal support plate 3, and welding slag collects tray 2 below and still is equipped with support base 1.
Bottom plate 29 is equipped with to support base 1 lower bottom surface, and still fixed mounting has stand 30 on the bottom plate 29, and stand 30 top is equipped with layer board 31, and fixed mounting has connecting plate 32 above layer board 31, and connecting plate 32 opposite side and 3 fixed connection of horizontal support board are equipped with benchmark cylinder 33 at connecting plate 32 top.
The implementation process comprises the following steps:
during implementation, at first, the motor is started, the rotating shaft is driven by the motor to rotate, then the rotating shaft drives the scraping blade to rotate, then the welding gun is placed outside the scraping blade, the scraping blade is rotated in the welding gun, welding slag on the inner wall of the welding gun is removed, then the motor is closed, the welding gun is taken out, then the welding gun is placed in the middle of the scraping blade, the welding slag on the outer surface of the welding gun is removed through the scraping blade, the position of the scraping blade is moved through the moving column and the limiting spring, therefore, the matching with the diameter of the welding gun is achieved, the height of the moving support plate can be adjusted through the lifting spring, the removed welding slag sequentially passes through the upper circular groove, the lower circular groove finally falls into the support base.
The above detailed description of the embodiments of the present invention is only the preferred embodiments of the present invention, and the embodiments of the present invention should not be considered as limiting the scope of the present invention, and all the equivalent changes and improvements made in the application scope of the present invention should still belong to the scope of the present invention.