CN211921901U

CN211921901U - Water-saving and energy-saving processing device for polyester fabric

Info

Publication number: CN211921901U
Application number: CN201922351611.1U
Authority: CN
Inventors: 沈兴云
Original assignee: Xingshun Textile Factory Xiuzhou District Jiaxing City
Current assignee: Xingshun Textile Factory Xiuzhou District Jiaxing City
Priority date: 2019-12-25
Filing date: 2019-12-25
Publication date: 2020-11-13
Anticipated expiration: 2029-12-25

Abstract

The utility model discloses a water-saving and energy-saving processing device for polyester fabrics, which relates to the technical field of fabric processing equipment and comprises a dyeing tank main body, wherein a dwang is arranged in the dyeing tank main body, two ends of the dwang are respectively connected with the middle part of the inner wall at the top end of the dyeing tank main body and the middle part of the inner wall at the bottom end of the dyeing tank main body in a rotating way through a rotating shaft, a stirring plate is fixedly arranged at the middle part of the side wall of the dwang, and heating plates are; the utility model discloses an outlet pipe, inside the waste water suction filtering ponds main part that has the temperature of dyeing bath main part is filtered to first water pump and connecting pipe, reuse in the water suction dyeing bath main part that has the temperature after the inside second water pump of rethread filtering ponds main part will filter, the outlet pipe, connecting pipe and the equal fixed third heat preservation that is provided with of inlet tube surface can reduce the heat energy and dispel the moisture to not only be favorable to the water economy resource, but also be favorable to reducing the loss of heat energy, reduce the cost consumption.

Description

Water-saving and energy-saving processing device for polyester fabric

Technical Field

The utility model relates to a surface fabric processing equipment technical field, in particular to dacron surface fabric water conservation and energy saving processingequipment.

Background

At present, terylene is an important variety in synthetic fibers, and the terylene has the advantages of high strength, good elasticity, wrinkle resistance, heat resistance, wear resistance and the like, the impact resistance strength is 4 times higher than that of chinlon and 20 times higher than that of viscose fiber, the elasticity of the terylene is close to that of wool, the wear resistance is only second to that of the chinlon with the best wear resistance, and the terylene is better than other natural fibers and synthetic fibers, and in the processing production of terylene fabrics, the terylene is an indispensable step in dyeing equipment.

The existing dyeing equipment for polyester spraying mostly adopts a dyeing tank dip-dyeing mode, so that the waste amount of water is huge, and the environment protection and energy conservation are not facilitated; and the dyeing tank is infected, so that the mixing degree of the dye and water is low, and the dyeing efficiency is poor.

Therefore, it is necessary to invent a water-saving and energy-saving processing device for polyester fabric to solve the above problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a dacron surface fabric water conservation and energy saving processingequipment to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a water-saving and energy-saving processing device for polyester fabric comprises a dyeing tank main body, wherein a rotating rod is arranged in the dyeing tank main body, two ends of the rotating rod are respectively rotatably connected with the middle part of the inner wall at the top end of the dyeing tank main body and the middle part of the inner wall at the bottom end of the dyeing tank main body through a rotating shaft, a stirring plate is fixedly arranged at the middle part of the side wall of the rotating rod, heating plates are respectively embedded in the middle parts of the inner walls at two sides of the dyeing tank main body, a water outlet pipe penetrates through the bottom end at one side of the dyeing tank main body, a first water pump is arranged at one side close to the water outlet pipe, a water inlet of the first water pump is communicated with the water outlet pipe, a filter tank main body and a connecting pipe are arranged at one side of the first water pump far, the inside first filter screen, second filter screen and the third filter screen that is provided with of filtering ponds main part, and the aperture of first filter screen, second filter screen and third filter screen diminishes in proper order, the fixed second water pump that is provided with in filtering ponds main part bottom inner wall one side, filtering ponds main part top one side is run through and is provided with the inlet tube, the inlet tube is located the inside one end of filtering ponds main part and the delivery port intercommunication of second water pump, the other end of inlet tube runs through top one side of dyeing bath main part and extends to inside the dyeing bath main part, outlet pipe, connecting pipe, inlet tube surface are all fixed and are provided with the third heat preservation, dyeing bath main part and filtering ponds main part surface are fixed second heat preservation and the first heat preservation of being provided with respectively.

Preferably, the stirring plates are arranged in a plurality and distributed in an annular array.

Preferably, the middle parts of the inner walls of the two sides of the dyeing bath main body are fixedly provided with protective nets, and the heating plates are positioned inside the protective nets.

Preferably, a charging barrel and a spray nozzle penetrate through one side of the top end of the dyeing tank main body.

Preferably, the heating plate is internally and fixedly provided with a heating resistance wire, and the heating plate is made of a heat conduction material.

Preferably, the fixed motor that is provided with in dyeing tank main part top middle part, the pivot of motor and the pivot fixed connection on dwang top, be provided with the valve on the outlet pipe, and the valve is located the dyeing tank main part outside.

The utility model discloses a technological effect and advantage:

1. the utility model discloses a waste water suction filter tank main part that has the temperature inside the dyeing tank main part is filtered through outlet pipe, first water pump and connecting pipe, the second water pump inside the rethread filter tank main part is with the water suction filter tank main part that has the temperature after filtering reuse, and dyeing tank main part and filter tank main part surface are fixed respectively and are provided with second heat preservation and first heat preservation, outlet pipe, connecting pipe and inlet tube surface are all fixed and are provided with the third heat preservation, can reduce the heat energy and dispel the moisture, thereby not only be favorable to the water economy resource, and be favorable to reducing the loss of heat energy, thereby reduce cost consumption;

2. the utility model can prevent the fabric from directly contacting with the high temperature heating plate through the arrangement of the protective net, which is beneficial to protecting the fabric from being scalded; the rotating rods drive the plurality of stirring plates to rotate, so that the dye and the water are fully mixed, the dyeing quality is improved, and the water in the dyeing tank main body flows by the rotation of the stirring plates, so that the heating speed is increased, and the working efficiency is improved;

drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic sectional view of the heating plate of the present invention.

Fig. 3 is a schematic sectional view of the water outlet pipe of the present invention.

In the figure: 1. a dyeing bath main body; 2. rotating the rod; 3. a motor; 4. heating plates; 5. heating resistance wires; 6. a water outlet pipe; 7. a first water pump; 8. a connecting pipe; 9. a filter tank main body; 10. a first filter screen; 11. a second filter screen; 12. a third filter screen; 13. a second water pump; 14. a water inlet pipe; 15. a first insulating layer; 16. a second insulating layer; 17. a stirring plate; 18. a protective net; 19. placing a material barrel; 20. a spray head; 21. and a third insulating layer.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model provides a polyester fabric water conservation and energy saving processingequipment as shown in fig. 1-3, including dyeing tank main part 1, dyeing tank main part 1 is inside to be provided with

dwang

2, and 2 both ends of dwang rotate through pivot and 1 top inner wall middle part of dyeing tank main part and 1 bottom inner wall middle part of dyeing tank main part respectively and are connected, and the fixed motor 3 that is provided with in 1 top middle part of dyeing tank main part, motor 3's model are Y160M2-2, and motor 3 and external circuit connection of electric lines, the pivot of motor 3 and the pivot fixed connection on 2 tops of dwang.

As shown in fig. 1, a plurality of stirring plates 17 are fixedly arranged in the middle of the side wall of the rotating rod 2, the stirring plates 17 are arranged, the stirring plates 17 are distributed in an annular array, the rotating rod 2 drives the plurality of stirring plates 17 to rotate, so that the dye and the water are fully mixed, the dyeing quality is improved, the rotation of the stirring plates 17 enables the water inside the dyeing bath main body 1 to flow, the temperature rise speed is accelerated, the working efficiency is improved, the heating plates 4 are embedded in the middle of the inner walls of the two sides of the dyeing bath main body 1, the bottom end of one side of the dyeing bath main body 1 is provided with a water outlet pipe 6 in a penetrating manner, the water outlet pipe 6 is provided with a valve, the valve is positioned outside the dyeing bath main body 1, one side of the dyeing bath main body 1 close to the water outlet pipe 6 is provided with a first water pump 7, the water inlet of the first water pump 7 is communicated with, one end of the connecting pipe 8 is communicated with a water outlet of the first water pump 7, the other end of the connecting pipe 8 penetrates through the top end of one side of the filter tank main body 9 and extends into the filter tank main body 9, a first filter screen 10, a second filter screen 11 and a third filter screen 12 are arranged in the filter tank main body 9, a second water pump 13 is fixedly arranged on one side of the inner wall of the bottom end of the filter tank main body 9, a water inlet pipe 14 is arranged on one side of the top end of the filter tank main body 9 in a penetrating manner, one end of the water inlet pipe 14, which is positioned in the filter tank main body 9, is communicated with a water outlet of the second water pump 13, the other end of the water inlet pipe 14 penetrates through one side of the top end of the dyeing bath main body 1 and extends into the dyeing bath main body 1, a second heat-insulating layer 16 and a first heat-insulating layer 15 are, Inside the waste water suction filtering ponds main part 9 that has the temperature of dyeing bath main part 1 inside is filtered to first water pump 7 and connecting pipe 8, and the inside second water pump 13 of rethread filtering ponds main part 9 is with the water suction dyeing bath main part 1 that has the temperature after filtering reuse to be favorable to the water economy resource.

All fixed protection network 18 that is provided with in dyeing tank main part 1 both sides inner wall middle part, and hot plate 4 is located the inside of protection network 18, and through the setting of protection network 18, protection network 18 can prevent the hot plate 4 direct contact of surface fabric and high temperature, is favorable to protecting the surface fabric not scalded badly, runs through on one side of dyeing tank main part 1 top and is provided with discharge cylinder 19 and shower nozzle 20.

As shown in fig. 2, the outer surfaces of the water outlet pipe 6, the connecting pipe 8 and the water inlet pipe 14 are all fixedly provided with a third heat-insulating layer 21, the outer surfaces of the dyeing bath main body 1 and the filter tank main body 9 are respectively fixedly provided with a second heat-insulating layer 16 and a first heat-insulating layer 15, the outer surfaces of the water outlet pipe 6, the connecting pipe 8 and the water inlet pipe 14 are all fixedly provided with the third heat-insulating layer 21, the heat dissipation of heat energy can be reduced, the loss of heat energy is favorably reduced, and the cost consumption.

As shown in fig. 3, a heating resistance wire 5 is fixedly arranged inside the heating plate 4, the heating resistance wire 5 is connected with an external circuit wire, and the heating plate 4 is made of a heat conducting material.

In the idle position of the device, all electric devices and drivers matched with the electric devices are arranged, and all driving parts, which refer to power elements, the electric devices and adaptive power supplies, are connected through leads by persons in the field.

The utility model discloses the theory of operation:

when the dyeing bath is used, a proper amount of water is injected into the dyeing bath main body 1, the dye is sprayed into the water in the dyeing bath main body 1 through the spray head 20, the power supply of the motor 3 and the heating resistance wire 5 is switched on at the same time, the motor 3 drives the rotating rod 2 to rotate, the rotating rod 2 drives the stirring plates 17 to rotate, the water and the dye are fully mixed, the heating resistance wire 5 is electrified and then rapidly heated up, because the heating plate 4 is made of a heat conduction material, the heating plate 4 can transmit the temperature of the heating resistance wire 5 to the water in the dyeing bath main body 1, so that the water in the dyeing bath main body 1 is heated up, a better dyeing environment is achieved, the dyeing quality is improved, the second heat insulation layer 16 is fixedly arranged on the outer surface of the dyeing bath main body 1, the heat insulation effect is achieved, the loss of the heat energy in the dyeing bath main body 1, the power supply of the motor 3 is cut off, the fabric is placed into the dyeing tank main body 1 through the material placing cylinder 19, and after the fabric is completely placed, the motor 3 is electrified, so that the plurality of stirring plates 17 drive the solution to be stirred with the fabric, the fabric is fully dyed, and the dyeing quality is improved; after a round of dyeing is finished, the power supply of the motor 3 is turned off, after the fabric is taken out, the valve on the water outlet pipe 6 is opened, the power supply of the first water pump 7 is switched on, the solution with the temperature in the dyeing tank main body 1 is pumped into the filtering tank main body 9 through the first water pump 7, because the outer surfaces of the water outlet pipe 6 and the connecting pipe 8 are fixedly provided with the third heat-insulating layer 21, the loss of heat energy when the solution flows is reduced, the solution entering the filtering tank main body 9 enters the bottom end of the filtering tank main body 9 after being filtered by the first filter screen 10, the second filter screen 11 and the third filter screen 12 in the filtering tank main body 9, the outer surface of the filtering tank main body 9 is fixedly provided with the first heat-insulating layer 15, the first heat-insulating layer 15 reduces the loss of heat energy when the solution is in the filtering tank main body 9, when the dyeing tank main body 9 needs to be dyed again, the water with the temperature in the, realize the repetitious usage of water, practiced thrift the water resource, be favorable to reducing the cost.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.

Claims

1. The utility model provides a dacron surface fabric water conservation energy-saving processingequipment which characterized in that: comprises a dyeing bath main body (1), a rotating rod (2) is arranged inside the dyeing bath main body (1), the two ends of the rotating rod (2) are respectively connected with the middle part of the top inner wall of the dyeing bath main body (1) and the middle part of the bottom inner wall of the dyeing bath main body (1) in a rotating way through a rotating shaft, a stirring plate (17) is fixedly arranged in the middle part of the side wall of the rotating rod (2), heating plates (4) are respectively embedded in the middle parts of the inner walls of the two sides of the dyeing bath main body (1), a water outlet pipe (6) is arranged at the bottom end of one side of the dyeing bath main body (1) in a penetrating way, a first water pump (7) is arranged at one side of the dyeing bath main body (1) close to the water outlet pipe (6), a water inlet of the first water pump (7) is communicated with the water outlet, and the one end of connecting pipe (8) and the delivery port intercommunication of first water pump (7), the other end of connecting pipe (8) runs through filtering ponds main part (9) one side top and extends to inside filtering ponds main part (9), inside first filter screen (10), second filter screen (11) and the third filter screen (12) of being provided with of filtering ponds main part (9), fixed second water pump (13) that is provided with in filtering ponds main part (9) bottom inner wall one side, it is provided with inlet tube (14) to run through on one side of filtering ponds main part (9) top, inlet tube (14) are located the inside one end of filtering ponds main part (9) and the delivery port intercommunication of second water pump (13), the other end of inlet tube (14) runs through top one side of dyeing tank main part (1) and extends to inside dyeing tank main part (1), outlet pipe (6), connecting pipe (8), The outer surface of the water inlet pipe (14) is fixedly provided with a third heat-insulating layer (21), and the outer surfaces of the dyeing bath main body (1) and the filter tank main body (9) are respectively fixedly provided with a second heat-insulating layer (16) and a first heat-insulating layer (15).

2. The water-saving and energy-saving processing device for the polyester fabric according to claim 1, which is characterized in that: the stirring plates (17) are arranged in a plurality of numbers, and the stirring plates (17) are distributed in an annular array.

3. The water-saving and energy-saving processing device for the polyester fabric according to claim 1, which is characterized in that: the middle parts of the inner walls of the two sides of the dyeing bath main body (1) are fixedly provided with a protective net (18), and the heating plate (4) is positioned inside the protective net (18).

4. The water-saving and energy-saving processing device for the polyester fabric according to claim 1, which is characterized in that: one side of the top end of the dyeing tank main body (1) is provided with a charging barrel (19) and a spray head (20) in a penetrating way.

5. The water-saving and energy-saving processing device for the polyester fabric according to claim 1, which is characterized in that: heating resistance wires (5) are fixedly arranged inside the heating plate (4), and the heating plate (4) is made of heat conduction materials.

6. The water-saving and energy-saving processing device for the polyester fabric according to claim 1, which is characterized in that: dye vat main part (1) top middle part is fixed and is provided with motor (3), the pivot of motor (3) and the pivot fixed connection on dwang (2) top, be provided with the valve on outlet pipe (6), and the valve is located the dye vat main part (1) outside.