CN211921437U - Full-automatic coke feeder of disc valve type intelligent gas furnace - Google Patents

Full-automatic coke feeder of disc valve type intelligent gas furnace Download PDF

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Publication number
CN211921437U
CN211921437U CN202020286039.5U CN202020286039U CN211921437U CN 211921437 U CN211921437 U CN 211921437U CN 202020286039 U CN202020286039 U CN 202020286039U CN 211921437 U CN211921437 U CN 211921437U
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valve
coal
disc valve
disc
hydraulic oil
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张迎军
李庆丰
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Jiuzhou Weiao Hebei Intelligent Equipment Co ltd
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Jiuzhou Weiao Hebei Intelligent Equipment Co ltd
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Abstract

The utility model discloses a disc valve type intelligent coal gas furnace full-automatic coke feeder, which comprises a distributing device connected and arranged on a gas furnace, wherein the distributing device is detachably connected with a disc valve used for saving occupied space through a feeding cylinder, and a gate valve used for controlling whether coal materials enter the device is detachably connected above the disc valve; an adjustable wear-resistant coal sliding device used for guiding and adjusting the coal falling from the disc valve according to the coal type granularity and adjusting the falling speed of the coal is arranged in the feeding cylinder. The utility model discloses can come to lead the adjustment to the coal charge from the disc valve whereabouts according to the coal grade granularity, adjustment coal charge falling speed, and then come the whereabouts volume of controlling different granularity coal grades, guarantee that the discharge amount of distributing device can not reduce when the coal grade granularity is less, the disc valve of setting has reduced the holistic occupation space of device widely, and the mounting height is lower, and is lower to the factory building altitude requirement.

Description

Full-automatic coke feeder of disc valve type intelligent gas furnace
Technical Field
The utility model relates to the technical field of gas equipment, more specifically relates to a full-automatic coke feeder of disc valve formula intelligent gas stove.
Background
The automatic coke feeder for gas producer is a common equipment for producing chemical fertilizer, and its function is to automatically feed coke (coking coal) to gas producer. The coke feeder is used on the gas furnace, which is beneficial to stabilizing the furnace condition, improving the gas forming amount of a single furnace and reducing the labor intensity of workers.
A distributor in a coke feeder of an existing gas furnace is generally directly connected with a seat plate valve, coal is fed into the seat plate valve, and then the coal is discharged through the distributor. However, the falling angle of the coal material is constant when the coal material falls into the distributor from the seat plate valve, the falling speed is constant, and the falling speed cannot be controlled. When the granularity of the coal is different, in the same time, because the blanking speed is constant, the amount of the coal with large granularity falling into the distributing device is large, and the amount of the coal with small granularity falling into the distributing device is small. The material time of arranging at every turn of distributing device is unchangeable, can lead to because of the granularity difference of coal type, and the distributing device discharge amount can change, and when the coal type granularity is less, because of the distributing device discharge amount is less, can lead to the gas production volume of gas furnace less, influences the production of chemical fertilizer.
In addition, the volume of the seat plate valve is usually slightly smaller than that of the distributor, and the occupied space is larger, so that the whole occupied space of the equipment is larger, and the requirement on the height of a factory building is larger. And the discharge hole path from the gate valve to the seat plate valve is longer, which affects the blanking speed of the coal material and is easy to cause material blockage.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a full-automatic coke feeder of disk valve formula intelligent coal gas stove is provided, blanking speed when solving the blanking in distributor coal material follow seat plate valve to the distributor among the current coal gas stove coke feeder is uncontrollable, and the distributor discharge amount is less when the granularity that leads to the coal kind is less, the less problem of gas production that leads to the coal gas stove, and the space that the seat plate valve occupy is great and lead to the great problem of whole occupation space of equipment, can control the falling speed of coal material effectively when the granularity that realizes the coal kind changes, and then control the discharge amount of distributor, with the gas production that improves the coal gas stove, in order to practice thrift equipment occupation space.
In order to solve the technical problem, the utility model adopts the following technical proposal.
The full-automatic coke feeder of the disc valve type intelligent gas furnace comprises a distributing device which is connected and arranged on the gas furnace, wherein the distributing device is detachably connected with a disc valve for saving occupied space through a feeding cylinder which is integrally and obliquely arranged on the side wall of the distributing device, and a gate valve for controlling whether coal enters the device or not is detachably connected above the disc valve; an adjustable wear-resistant coal sliding device used for guiding and adjusting the coal falling from the disc valve according to the coal type granularity and adjusting the falling speed of the coal is arranged in the feeding cylinder.
According to the technical scheme, the distributing device comprises a distributing barrel body and a valve seat a which is detachably connected and arranged at the lower end of the distributing barrel body and is in an inverted cone shape, and the bottom end of the valve seat a is provided with a coal material blanking port; the top end of the distributing barrel body is connected with a hydraulic oil cylinder a support, the fixed end of the distributing barrel body is connected with a hydraulic oil cylinder a arranged at the top end of the hydraulic oil cylinder a support, the piston rod end of the hydraulic oil cylinder a penetrates through the hydraulic oil cylinder a support, the bottom end of the piston rod of the hydraulic oil cylinder a is detachably connected with a valve rod a vertically penetrating through the hydraulic oil cylinder a support and the distributing barrel body, and the valve rod a is connected and arranged at the bottom end of the valve rod a.
According to the technical scheme, the adjustable wear-resistant coal chute device comprises a first hinged seat fixedly arranged on the inner wall of the feeding cylinder, a coal chute plate hinged on the first hinged seat, a support vertically arranged on the outer wall of the feeding cylinder, a pushing hydraulic oil cylinder a arranged in the support and a connecting rod, wherein one end of the connecting rod is hinged with the coal chute plate, and the other end of the connecting rod is fixed with the pushing hydraulic oil cylinder a.
Further optimize technical scheme, be located the fixed rotation baffle that is used for carrying out the restriction to the turned angle of coal slide on the feeding section of thick bamboo inner wall of articulated seat top.
According to the technical scheme, the guide plate used for guiding the coal is arranged at the joint of the feeding cylinder and the bottom end of the distributing barrel body in an extending mode.
The technical scheme is further optimized, the bottom end of a piston rod of the hydraulic oil cylinder a is connected with the valve rod a through a connecting clamping sleeve a; and a guide sleeve a for guiding and sealing the valve rod a is nested at the junction of the bracket of the hydraulic oil cylinder a and the distributing barrel body.
According to the technical scheme, the disc valve comprises a valve seat, a shell integrally fixed on the top end face of the valve seat and a top valve detachably arranged at the top end of the shell, and through holes for enabling coal to fall are formed in the valve seat, the shell and the top valve in a penetrating mode; the disc valve plate is connected with a disc valve driving mechanism which is used for driving the linkage structure to move so as to realize the overturning action of the disc valve plate and further control whether the disc valve is opened or not through the linkage structure.
According to the technical scheme, the linkage structure comprises a disc valve plate pin shaft vertically and fixedly arranged in the middle of the disc valve plate, a large rocker arm vertically fixed with the disc valve plate pin shaft and positioned below the disc valve plate, a large shaft vertically fixed with the large rocker arm and arranged on the shell through a bearing, and a small rocker arm vertically fixed with the large shaft and parallel to the large rocker arm, wherein one end of the small rocker arm which is not fixed with the large shaft is hinged with a hinge base.
Further optimize technical scheme, be provided with between overhead valve and the disc valve plate and be used for making the disc valve plate have sealed effect and can be convenient for the disc valve plate to overturn and can reduce the transition seal structure of disc valve plate wearing and tearing.
Further optimize technical scheme, the push-pull valve is including dismantling the valve body c that the connection set up on disc valve, run through the push-pull valve plate that sets up and be used for controlling whether valve body c opens in valve body c and connect the push-pull valve actuating mechanism who sets up on valve body c lateral wall and the tailpiece of the piston rod can be dismantled with the push-pull valve plate and be connected and be used for driving the action of push-pull valve plate.
Due to the adoption of the technical scheme, the utility model has the following technical progress.
The utility model discloses can realize not blowing out and not opening the bell and add the coal to the coal gas stove through DCS controller control distributing device, disc valve, push-pull valve. The utility model discloses a wear-resisting swift current coal device's mode with adjustable set up in a feeding section of thick bamboo for this device can come to lead the adjustment to the coal charge from the disc valve whereabouts according to the coal type granularity, adjustment coal charge falling speed, and then controls the whereabouts volume of different granularity coal types, guarantees that the discharge amount of distributing device can not reduce when the coal type granularity is less, has improved the gas production volume of gas furnace.
The utility model discloses a sealed mode that sets up disc valve plate, disc valve plate and pass through linkage structure connection and set up disc valve actuating mechanism in the casing has reduced the holistic occupation space of device widely, and the mounting height is lower, and is lower to the high requirement of factory building, has saved high space, and the design is simple compact, and is sealed effectual.
The utility model discloses a not blowing down coal, increase system gas time, reduce the heat loss, reduce the dust and discharge more environmental protection more energy-conservation, make the gas furnace can be in steady efficient production state for a long time. The requirements of production increase, energy conservation and environmental protection are realized.
The utility model discloses with the complete supporting volume body design of gas furnace, increase cloth staving volume under the unchangeable condition of external size, the single volume of adding coal increases, has reduced workman and has overhauld intensity of labour, has shortened maintenance duration, and the whole maintenance cycle of equipment increases, and compatible various petroleum coke granularity is suitable for the stove type extensively.
The utility model provides a case an, disk seat an adopt steel casting material, and corrosion-resistant scouring-resistant material is added to inside. Hard alloy stainless steel is welded on the sealing surface in a build-up mode, and the hard alloy stainless steel is subjected to finish machining, so that the sealing effect is better. The hard alloy stainless steel has stronger corrosion resistance and scouring resistance.
The utility model provides a hydraulic cylinder a is buffering formula hydraulic cylinder a, can effectively reduce the impact force when case an targets in place, has increased the life of equipment.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of the distributor of the present invention;
fig. 3 is a schematic view of a part of the structure of the distributor of the present invention;
fig. 4 is a schematic structural diagram of the disc valve of the present invention;
fig. 5 is a partial cross-sectional view of a top view of the disc valve of the present invention;
FIG. 6 is a schematic structural view of the gate valve of the present invention;
fig. 7 is a partially cut-away view of the gate valve of the present invention.
Wherein: 1. the device comprises a distributing device 11, a distributing barrel body 12, valve seats a and 13, valve cores a and 14, valve rods a and 15, connecting clamp sleeves a and 16, hydraulic oil cylinders a and 17, hydraulic oil cylinder a supports 18, guide sleeves a and 9, an adjustable wear-resistant coal sliding device 91, a coal sliding plate 92, pushing hydraulic oil cylinders a and 93, supports 94, connecting rods 95, first hinge seats 96, rotating baffles 97, guide plates 110, feeding cylinders 111 and a quick-opening inspection hole a; 2. disc valve, 21, valve seat, 22, housing, 23, small rocker arm, 24, large shaft, 25, large rocker arm, 26, hinged seat, 27, hoop, 28, sealing protrusion, 29, bearing, 210, first connecting sleeve, 211, second connecting sleeve, 212, disc valve plate pin shaft, 213, disc valve plate, 214, through hole, 2141, conical hole, 2142, bottom through hole, 215, top valve, 216, sealing plate; 3. the device comprises a gate valve 31, valve bodies c and 32, gate valve plates 33, connecting joints 34, hydraulic oil cylinders c and 35, hydraulic oil cylinder c supports and 36 and an inclined feeding cylinder.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
The utility model provides a full-automatic coke machine that adds of disk valve formula intelligence gas furnace, combines fig. 1 to 7 to show, including connecting the distributing device 1 that sets up on the gas furnace, distributing device 1 can dismantle through integrative slope setting feeding section of thick bamboo 110 on distributing device 1 lateral wall and be connected with disk valve 2, and disk valve 2 is used for practicing thrift occupation space. The upper part of the disc valve 2 is detachably connected with a gate valve 3 through an inclined feeding cylinder 36, and the gate valve 3 is used for controlling whether coal enters the device or not. The adjustable wear-resistant coal sliding device 9 is arranged in the feeding cylinder 110 and used for guiding and adjusting coal falling from the disc valve according to the coal particle size so as to adjust the falling speed of the coal and meet the requirement of adjusting the coal sliding angle of coal with different particle sizes.
The distributing device 1 comprises a distributing barrel body 11, a valve seat a12, a hydraulic oil cylinder a bracket 17, a hydraulic oil cylinder a16 and a feeding barrel 110.
The distributing barrel body 11 is a cylindrical barrel body, and the top end of the distributing barrel body 11 is set to be conical.
The valve seat a12 is detachably connected to the lower end of the distributing barrel body 11 and is arranged in an inverted cone shape, the bottom end of the valve seat a12 is arranged as a coal material blanking port, and a connecting flange is arranged at the joint of the valve seat a12 and the distributing barrel body 11. The valve seat a12 is designed according to the size of the CO gasification furnace and can be connected with various types of CO gasification furnaces.
The hydraulic cylinder a support 17 is connected and arranged at the top end of the material distribution barrel body 11, the fixed end of the hydraulic cylinder a16 is connected and arranged at the top end of the hydraulic cylinder a support 17, and the piston rod end is arranged in the hydraulic cylinder a support 17 in a penetrating mode. An electromagnetic valve is arranged on an oil inlet pipeline of the hydraulic oil cylinder a16, and a controlled end of the electromagnetic valve is connected to an output end of the DCS controller, so that the hydraulic oil cylinder a16 is controlled by the DCS controller.
The bottom end of the piston rod of the hydraulic oil cylinder a16 is detachably connected with a valve rod a14, and specifically, the bottom end of the piston rod of the hydraulic oil cylinder a16 is connected with the valve rod a14 through a connecting clamping sleeve a15, so that the valve rod a14 can be conveniently disassembled and assembled, the labor intensity of workers is reduced, and the service life of equipment is prolonged.
The valve rod a14 vertically penetrates through the hydraulic oil cylinder a bracket 17 and the distribution barrel body 11. The valve rod a14 is made of high-carbon stainless steel, and can meet the requirements of corrosion resistance, scouring resistance and mechanical strength.
The bottom end of the valve rod a14 is connected with a valve core a13, the valve core a13 is conical and is matched with the valve seat a12 to realize sealing.
The utility model provides a case a13, disk seat a12 adopt the steel casting material, and corrosion-resistant scouring-resistant material is added to inside. Hard alloy stainless steel is welded on the sealing surface in a build-up mode, and the hard alloy stainless steel is subjected to finish machining, so that the sealing effect is better. The hard alloy stainless steel has stronger corrosion resistance and scouring resistance.
The utility model provides a hydraulic cylinder a16 is buffering formula hydraulic cylinder a, can effectively reduce the impact force when case a13 targets in place, has increased the life of equipment.
The feeding cylinder 110 is integrally arranged on the side wall of the cloth barrel body 11, is obliquely arranged, and is detachably connected with the disc valve. The top end of the feed cylinder 110 is provided with a connecting flange.
The connecting part of the feeding cylinder 110 and the bottom end of the distributing barrel 11 is provided with a guide plate 97 in an extending way, and the guide plate 97 is used for guiding the coal.
The adjustable wear-resistant coal chute device 9 comprises a first hinge seat 95, a coal chute 91, a bracket 93, a pushing hydraulic oil cylinder a92 and a connecting rod 94.
The first hinge seat 95 is fixedly disposed on the inner wall of the feed cylinder 110.
The coal chute 91 is hinged on the first hinge seat 95 and is obliquely arranged, so that the coal falling from the feeding cylinder 110 can fall off from the coal chute 91, and the coal guiding function is realized.
The bracket 93 is vertically arranged on the outer wall of the charging barrel 110, and an internal thread is arranged inside the bracket 93. The pushing hydraulic cylinder a92 is arranged in the bracket 93, one end of the connecting rod 94 is hinged with the coal chute 91, and the other end is fixed with the pushing hydraulic cylinder a 92. The rotation adjustment of the coal chute 91 is realized by controlling the pushing hydraulic oil cylinder a92, an electromagnetic valve b is arranged on an oil inlet pipeline of the pushing hydraulic oil cylinder a92, the controlled end of the electromagnetic valve b is connected to the output end of the DCS controller, and then the pushing hydraulic oil cylinder a92 is controlled by the DCS controller.
In order to restrict the rotation angle of the chute 91, prevent the chute 91 from excessively upwards rotating and affecting the falling speed of the coal, the utility model discloses the fixed rotating baffle 96 that is provided with on the feeding cylinder 110 inner wall that is located above the first articulated seat 95. When the rotating baffle 96 rotates to the bottom end, the coal material falls onto the guide plate 97 from the rotating baffle 96, and the guide plate 97 plays a role in guiding the coal material.
A guide sleeve a18 is nested at the junction of the hydraulic oil cylinder a bracket 17 and the cloth barrel body 11 and is used for guiding and sealing the valve rod a 14. The guide sleeve a18 is a grease-type guide sleeve a. The oil injection type guide sleeve a is internally filled with grease and externally filled with engine oil, so that double-layer sealing and lubricating effects are achieved, and the operation period of the sealing element is prolonged.
The quick-open type inspection hole a111 is formed in the left side wall of the distributing barrel body 11, so that the inside of the distributing barrel body 11 can be conveniently overhauled, the labor intensity of workers is reduced, and the overhauling time is shortened.
The disc valve 2 includes a valve seat 21, a housing 22, a top valve 215, a disc valve plate 213, a linkage structure, a disc valve drive mechanism, and a DCS controller.
The housing 22 is integrally fixed to the top end surface of the valve seat 21. The top valve 215 is detachably disposed on the top end of the housing 22, and the top valve 215 is fixed to the housing 22 by screws.
Through holes 214 are formed through the valve seat 21, the housing 22 and the top valve 215 for allowing the coal to fall. The via 214 includes a tapered hole 2141 and a bottom via 2142. A tapered bore 2141 opens within top valve 215. The bottom through hole 2142 is opened in the valve seat 21 and the housing 22, and has an inner diameter larger than the maximum inner diameter of the tapered hole 2141, and the disc valve plate 213 is disposed in the bottom through hole 2142.
The valve seat 21 and the disc valve plate 213 are made of steel casting material, and corrosion-resistant and scouring-resistant material is added inside the steel casting material.
The disc valve plate 213 is hermetically arranged in the housing 22 and used for controlling whether the through hole 214 is opened, the disc valve plate 213 is connected with a disc valve driving mechanism through a linkage structure, and the disc valve driving mechanism is used for driving the linkage structure to move so as to realize the overturning action of the disc valve plate 213 and further control whether the disc valve is opened. The controlled end of the disc valve driving mechanism is connected to the output end of the DCS controller, and the DCS controller is used for controlling the whole action of the disc valve.
The linkage structure comprises a disc valve plate pin shaft 212, a large rocker arm 25, a large shaft 24 and a small rocker arm 23. The disc valve plate pin shaft 212 is vertically and fixedly arranged in the middle of the disc valve plate 213. The large rocker arm 25 is fixed perpendicular to the disc valve plate pin 212 and is located below the disc valve plate 213. The large shaft 24 is fixed vertically to the large rocker arm 25 and is disposed on the housing 22 through a bearing 29. The cost is reduced in the form of a single bearing, and leakage points are reduced, so that the bearing is convenient to maintain. The small rocker arm 23 is fixed perpendicularly to the large shaft 24 and parallel to the large rocker arm 25. One end of the small rocker arm 23 which is not fixed with the large shaft 24 is hinged with a hinge seat 26.
The disc valve plate pin shaft 212 is made of high-carbon stainless steel, and can meet the requirements of corrosion resistance, scouring resistance and mechanical strength.
The right end of the large rocker arm 25 is fixedly nested on the disc valve plate pin shaft 212 through a first connecting sleeve 210, and the left end of the large rocker arm 25 is fixedly nested on the large shaft 24 through a second connecting sleeve 211.
The left end of the small rocker arm 23 is fixed with one end of the large shaft 24 extending out of the shell 22 through a clamp 27, and the right end of the small rocker arm 23 is hinged with a hinge seat 26 through a connecting pin.
The disc valve driving mechanism comprises a hydraulic oil cylinder with a piston rod end fixed with the hinged seat 26, an electromagnetic valve is arranged on an oil conveying pipeline of the hydraulic oil cylinder, and a controlled end of the electromagnetic valve is connected to the output end of the DCS controller.
A transition sealing structure is arranged between the top valve 215 and the disc valve plate 213, and is used for enabling the disc valve plate 213 to have a sealing effect, facilitating the disc valve plate 213 to turn over and reducing the abrasion of the disc valve plate 213.
The transition seal structure includes a seal boss 28 and a seal plate 216. Sealed protruding 28 sets up in disc valve plate 213 bottom, and the lateral wall sets up to circular-arc, and sealed protruding 28 is the sealed protruding of carbide stainless steel, through the finish machining, makes its sealed effect better, and corrosion-resistant, the resistance to scouring performance is stronger. The sealing plate 216 is fixedly disposed on the disc valve plate 213 and contacts the sealing protrusion 28. The sealing plate 216 is a hard alloy stainless steel sealing plate, and is fine machined, so that the sealing effect is better, and the corrosion resistance and the scouring resistance are stronger.
The sealing bulge 28 and the sealing plate 216 are in a line sealing mode, and the sealing effect is good.
The gate valve 3 includes a valve body c31, a gate valve plate 32, and a gate valve drive mechanism. The valve body c31 is detachably attached to the inclined feed cylinder 36. The gate valve plate 32 is penetratingly arranged in the valve body c31 and used for controlling whether the valve body c31 is opened or not. The gate valve driving mechanism is connected and arranged on the side wall of the valve body c31, and the piston rod end is detachably connected with the gate valve plate 32 and used for driving the gate valve plate 32 to act.
The gate valve driving mechanism comprises a hydraulic oil cylinder c bracket 35 and a hydraulic oil cylinder c 34. The bracket 35 of the hydraulic cylinder c is fixedly arranged on the side wall of the valve body c31 and is vertical to the central axis of the valve body c 31. The fixed end of the hydraulic oil cylinder c is fixedly arranged at the end part of the bracket 35 of the hydraulic oil cylinder c. The piston rod end of the hydraulic oil cylinder c is detachably connected with the gate valve plate 32, and specifically, the piston rod end of the hydraulic oil cylinder c is detachably connected with the gate valve plate 32 through a connecting joint 33. The connecting joint 33 adopts an open pin shaft type connecting mode, and the open pin shaft type connecting mode is not easy to fall off and is convenient for on-site inspection and maintenance.
An oil inlet pipeline of the hydraulic oil cylinder c34 is provided with an electromagnetic valve c, and a controlled end of the electromagnetic valve c is connected to an output end of the DCS controller, so that the hydraulic oil cylinder c34 is controlled by the DCS controller.
The valve body c31 is designed to be fully sealed and welded by adopting a high-quality carbon steel plate. The gate valve plate 32 is made of high-quality steel plate, and the wear-resisting strength is higher.
The working principle of the utility model is as follows.
S1, firstly, opening the disk valve 2, and opening the gate valve 2 to feed coal into the distributor 1 after 3 seconds. (the coal feeding amount is determined by controlling the opening time of a gate valve through a DCS controller)
S2, closing the gate valve 3, and closing the disc valve 2 after 3 seconds. Firstly, coal is stored in a distributing barrel body 11 of a distributing device 1.
And S3, opening the distributor 1 after the disk valve is closed for 5 seconds, and adding the coal into the hearth of the gas furnace.
And S4, closing the distributor after the distributor is opened for 5-10 seconds. One coal addition cycle is completed.
The utility model discloses a distributor 1 and two valves of disc valve 2 realize being in the closed condition under the furnace any state. The coal feeding is completed under the conditions of no pressure release and no temperature reduction in the hearth. The distributor 1 and the disc valve 2 are added with oil circuit interlock and circuit interlock, and the two valves can be closed at the same time but cannot be opened at the same time, so that the hearth is ensured to be in a closed state in any state. The disk valve 2 and the gate valve 3 are provided with oil circuit interlock, the gate valve 3 can be opened only when the disk valve 2 is in an opening state, and the gate valve 3 cannot be opened when the disk valve 2 is in a closing state.
The utility model discloses a not blowing down coal, increase system gas time, reduce the heat loss, reduce the dust and discharge more environmental protection more energy-conservation, make the gas furnace can be in steady efficient production state for a long time. The requirements of production increase, energy conservation and environmental protection are realized.
The working principle of the disc valve of the utility model is as follows.
When the disc valve plate 213 needs to be opened for blanking, the DCS controller controls the electromagnetic valve to be powered on, and controls the piston rod of the hydraulic oil cylinder to extend, the piston rod of the hydraulic oil cylinder pushes the small rocker arm 23 hinged to the hydraulic oil cylinder to rotate, so as to drive the large shaft 24 to rotate, so that the large shaft 24 drives the large rocker arm 25 fixedly nested with the large shaft to rotate, the rotation of the large rocker arm 25 can drive the disc valve plate pin shaft 212 fixedly nested with the large shaft to rotate and the disc valve plate 213 fixed with the disc valve plate pin shaft 212 to rotate, and the disc valve plate 213 is opened.
Similarly, when the disc valve plate 213 needs to be closed, the DCS controller controls the solenoid valve to be powered off.
Furthermore, the utility model discloses can also come the falling speed of control coal charge effectively according to the granularity of coal type, this theory of operation is as follows.
Firstly, the disc valve is connected to the feeding cylinder 110, and then the coal is added into the feeding cylinder 110 through the disc valve, so that the coal falls into the distribution barrel 11.
In the initial position, a certain angle is formed between the coal chute 91 of the adjustable wear-resistant coal chute device 9 and the inner wall of the feeding cylinder 110.
When the granularity of the coal type is great, get electricity through DCS controller control solenoid valve b, and then control the piston rod extension that promotes hydraulic cylinder a92, promote hydraulic cylinder a 92's piston rod and drive connecting rod 94 and promote inside for coal chute 91 rotates clockwise upwards around first articulated seat 95, thereby reduces coal chute 91's inclination, and the speed reduces when making the great coal charge of granularity from coal chute 91 fall from top to bottom.
When the granularity of the coal is smaller, the DCS controller controls the electromagnetic valve b to lose power, so that the piston rod pushing the hydraulic oil cylinder a92 is controlled to shorten, the piston rod pushing the hydraulic oil cylinder a92 drives the connecting rod 94 to push outwards, the coal chute 91 rotates anticlockwise and downwards around the first hinge seat 95, the inclination degree of the coal chute 91 is increased, and the speed of the coal with smaller granularity falling from the coal chute 91 is increased.
And then in the same time, the adjustable wear-resistant coal sliding device 9 is controlled, so that coal types with different particle sizes fall into the distribution barrel body 11 from the coal sliding plate 91, and the total coal amount is not greatly different. The discharge amount of coal with smaller granularity is increased, and the gas forming amount of the gas furnace is improved.

Claims (10)

1. Full-automatic coke feeder of disk valve formula intelligent gas stove, including connecting distributing device (1) that sets up on the gas stove, its characterized in that: the distributor (1) is detachably connected with a disc valve (2) for saving occupied space through a feeding cylinder (110) which is integrally and obliquely arranged on the side wall of the distributor (1), and a gate valve (3) for controlling whether coal enters the device or not is detachably connected above the disc valve (2); an adjustable wear-resistant coal sliding device (9) used for guiding and adjusting the coal falling from the disc valve according to the coal type granularity and adjusting the falling speed of the coal is arranged in the feeding cylinder (110).
2. The full-automatic coke feeder of the disc valve type intelligent gas furnace as claimed in claim 1, which is characterized in that: the distributing device (1) comprises a distributing barrel body (11) and a valve seat a (12) which is detachably connected and arranged at the lower end of the distributing barrel body (11) and is in an inverted cone shape, and the bottom end of the valve seat a (12) is provided with a coal material blanking port; the cloth barrel body is characterized in that a hydraulic oil cylinder a support (17) is connected to the top end of the cloth barrel body (11), a fixed end of the cloth barrel body is connected with a hydraulic oil cylinder a (16) which is arranged at the top end of the hydraulic oil cylinder a support (17) in a penetrating mode, and a piston rod end of the hydraulic oil cylinder a (16) penetrates through the hydraulic oil cylinder a support (17), a valve rod a (14) which vertically penetrates through the hydraulic oil cylinder a support (17) and the cloth barrel body (11) is detachably connected to the bottom end of the piston rod of the hydraulic oil cylinder a (16), and a valve core a (13) which.
3. The full-automatic coke feeder of the disc valve type intelligent gas furnace as claimed in claim 2, characterized in that: the adjustable wear-resistant coal sliding device (9) comprises a first hinged seat (95) fixedly arranged on the inner wall of the feeding cylinder (110), a coal sliding plate (91) hinged on the first hinged seat (95), a support (93) vertically arranged on the outer wall of the feeding cylinder (110), a pushing hydraulic oil cylinder a (92) arranged in the support (93) and a connecting rod (94) with one end hinged with the coal sliding plate (91) and the other end fixed with the pushing hydraulic oil cylinder a (92).
4. The full-automatic coke feeder of the disc valve type intelligent gas furnace as claimed in claim 3, characterized in that: a rotating baffle (96) used for limiting the rotating angle of the coal chute (91) is fixedly arranged on the inner wall of the feeding cylinder (110) above the first hinged seat (95).
5. The full-automatic coke feeder of the disc valve type intelligent gas furnace as claimed in claim 3, characterized in that: the joint of the feeding cylinder (110) and the bottom end of the distributing barrel body (11) is provided with a guide plate (97) which is used for guiding coal.
6. The full-automatic coke feeder of the disc valve type intelligent gas furnace as claimed in claim 2, characterized in that: the bottom end of a piston rod of the hydraulic oil cylinder a (16) is connected with the valve rod a (14) through a connecting clamping sleeve a (15); and a guide sleeve a (18) for guiding and sealing the valve rod a (14) is nested at the junction of the bracket (17) of the hydraulic oil cylinder a and the distributing barrel body (11).
7. The full-automatic coke feeder of the disc valve type intelligent gas furnace as claimed in claim 1, which is characterized in that: the disc valve (2) comprises a valve seat (21), a shell (22) integrally fixed on the top end face of the valve seat (21) and a top valve (215) detachably arranged at the top end of the shell (22), and through holes (214) used for enabling coal materials to fall are formed in the valve seat (21), the shell (22) and the top valve (215) in a penetrating mode; the disc valve plate (213) used for controlling whether the through hole (214) is opened or not is arranged in the shell (22) in a sealing mode, and the disc valve plate (213) is connected with a disc valve driving mechanism used for driving the linkage structure to move so as to realize the overturning action of the disc valve plate (213) and further control whether the disc valve is opened or not through the linkage structure.
8. The full-automatic coke feeder of the disc valve type intelligent gas furnace as claimed in claim 7, wherein: the linkage structure comprises a disc valve plate pin shaft (212) vertically and fixedly arranged in the middle of the disc valve plate (213), a large rocker arm (25) vertically fixed with the disc valve plate pin shaft (212) and positioned below the disc valve plate (213), a large shaft (24) vertically fixed with the large rocker arm (25) and arranged on the shell (22) through a bearing (29), and a small rocker arm (23) vertically fixed with the large shaft (24) and parallel to the large rocker arm (25), wherein one end of the small rocker arm (23) which is not fixed with the large shaft (24) is hinged with a hinge base (26).
9. The full-automatic coke feeder of the disc valve type intelligent gas furnace as claimed in claim 7, wherein: a transition sealing structure used for enabling the disc valve plate (213) to have a sealing effect, facilitating the disc valve plate (213) to turn over and reducing the abrasion of the disc valve plate (213) is arranged between the top valve (215) and the disc valve plate (213).
10. The full-automatic coke feeder of the disc valve type intelligent gas furnace as claimed in claim 1, which is characterized in that: the gate valve (3) comprises a valve body c (31) detachably connected and arranged on the disc valve (2), a gate valve plate (32) penetrating through the valve body c (31) and used for controlling whether the valve body c (31) is opened or not, and a gate valve driving mechanism which is connected and arranged on the side wall of the valve body c (31) and is detachably connected with the gate valve plate (32) through a piston rod end and used for driving the gate valve plate (32) to move.
CN202020286039.5U 2020-03-10 2020-03-10 Full-automatic coke feeder of disc valve type intelligent gas furnace Active CN211921437U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020286039.5U CN211921437U (en) 2020-03-10 2020-03-10 Full-automatic coke feeder of disc valve type intelligent gas furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020286039.5U CN211921437U (en) 2020-03-10 2020-03-10 Full-automatic coke feeder of disc valve type intelligent gas furnace

Publications (1)

Publication Number Publication Date
CN211921437U true CN211921437U (en) 2020-11-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020286039.5U Active CN211921437U (en) 2020-03-10 2020-03-10 Full-automatic coke feeder of disc valve type intelligent gas furnace

Country Status (1)

Country Link
CN (1) CN211921437U (en)

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