CN211917619U - Molding mold for automobile rear door sill trim - Google Patents
Molding mold for automobile rear door sill trim Download PDFInfo
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- CN211917619U CN211917619U CN202020425449.3U CN202020425449U CN211917619U CN 211917619 U CN211917619 U CN 211917619U CN 202020425449 U CN202020425449 U CN 202020425449U CN 211917619 U CN211917619 U CN 211917619U
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- 238000000465 moulding Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 2
- 230000007547 defect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 7
- 238000001746 injection moulding Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Abstract
本实用新型公开了汽车后门槛饰板的成型模具,顶出机构包括用于顶出汽车后门槛饰板内表面上加强筋的一次顶出机构和用于顶出整个成型产品的二次顶出机构;所述一次顶出机构位于二次顶出机构下面,并且一次顶出机构和二次顶出机构之间设有合模时防止脱开的锁定装置。采用以上的成型模具,通过模具可以避免因顶出作用力而产生的质量缺陷。
The utility model discloses a molding die for an automobile rear door sill trim. An ejecting mechanism includes a primary ejecting mechanism for ejecting the reinforcing ribs on the inner surface of the automobile rear sill trim and a secondary ejecting mechanism for ejecting the entire molded product. mechanism; the primary ejection mechanism is located below the secondary ejection mechanism, and a locking device for preventing disengagement during mold clamping is provided between the primary ejection mechanism and the secondary ejection mechanism. By using the above molding die, the quality defect caused by the ejection force can be avoided through the die.
Description
技术领域technical field
本实用新型涉及成型模具技术领域,具体讲是一种汽车后门槛饰板的成型模具。The utility model relates to the technical field of forming moulds, in particular to a forming mould for a rear door sill trim plate of an automobile.
背景技术Background technique
汽车门槛饰板,通常用于保护车辆的门槛梁。汽车门槛饰板通常由塑料注射成型而成,其中部为内凹的空腔,并且通过其顶部的卡扣结构安装于门槛梁上。现有技术中,大多采用成型模具来完成注射成型,注射完成后,成型模具中的顶出机构把产品顶出。而现有的成型模具具有以下缺点:Car door sill trim, usually used to protect the door sill beam of the vehicle. The automobile door sill trim panel is usually made of plastic injection molding, the middle part is a concave cavity, and is installed on the sill beam through the snap structure on the top. In the prior art, most of the injection molding is performed by using a molding die. After the injection is completed, the ejecting mechanism in the molding die ejects the product. The existing forming mold has the following disadvantages:
由于其长度较长,内表面具有多个加强筋,且边缘处设有多个卡扣,而且其高度方向的尺寸也较大,因此,顶出机构在顶出时施加在顶杆上的作用力是相同的,也就是说汽车门槛饰板的每个部分的顶出作用力是一致的,并且,由于它的顶出行程较长,这样一来,汽车门槛饰板的不同部位在受到顶出作用力下产生不同的反应,有些薄弱的部位就会产生变形,从而造成成型产品的质量缺陷。Due to its long length, multiple reinforcing ribs on the inner surface, multiple snaps at the edges, and its size in the height direction is also large, the ejector mechanism acts on the ejector rod during ejection. The force is the same, that is to say, the ejection force of each part of the sill panel is the same, and because of its longer ejection stroke, different parts of the sill panel are subject to the ejection. Different reactions will occur under the applied force, and some weak parts will be deformed, resulting in quality defects of the molded products.
实用新型内容Utility model content
本实用新型所要解决的技术问题是,提供一种通过模具可以避免因顶出作用力而产生的质量缺陷的汽车后门槛饰板的成型模具。The technical problem to be solved by the utility model is to provide a molding die for the rear door sill trim panel of an automobile, which can avoid the quality defect caused by the ejecting force through the die.
为解决上述技术问题,本实用新型提供的一种汽车后门槛饰板的成型模具,包括上模和下模,上模和下模在合模后形成产品型腔,上模和下模之间设有脱模装置和顶出机构;其特征在于:所述成型模具为一模二出的模具,产品型腔为相连的两个型腔;脱模装置包括多个用于脱出汽车后门槛饰板内卡扣的倒扣脱模机构,顶出机构包括用于顶出汽车后门槛饰板内表面上加强筋的一次顶出机构和用于顶出整个成型产品的二次顶出机构;所述一次顶出机构位于二次顶出机构下面,并且一次顶出机构和二次顶出机构之间设有合模时防止脱开的锁定装置。In order to solve the above-mentioned technical problems, the utility model provides a molding die for a rear door sill trim panel of an automobile, which includes an upper die and a lower die. It is provided with a demoulding device and an ejecting mechanism; it is characterized in that: the forming mold is a mold with one mold and two molds, and the product cavity is two connected cavities; The upside-down demolding mechanism of the buckle in the plate, the ejecting mechanism includes a primary ejecting mechanism for ejecting the reinforcing ribs on the inner surface of the rear door sill trim of the automobile and a secondary ejecting mechanism for ejecting the entire molded product; The primary ejection mechanism is located below the secondary ejection mechanism, and a locking device is provided between the primary ejection mechanism and the secondary ejection mechanism to prevent disengagement during mold clamping.
所述成型模具内主浇口位于两个产品型腔之间,每个产品型腔外围处以及两个产品型腔之间的模具内设有多段辅浇道,每段辅浇道通过支浇道与产品型腔连通,并且每段辅浇道均与主浇道连通。The main gate in the forming mold is located between two product cavities, and a plurality of sections of auxiliary runners are arranged in the mold at the periphery of each product cavity and between the two product cavities, and each section of the auxiliary runner is poured through a branch. The runner is communicated with the product cavity, and each section of the auxiliary runner is communicated with the main runner.
所述一次顶出机构包括一次顶板,该一次顶板在四个边角处均具有第一突耳;所述二次顶出机构包括二次顶板,该二次顶板在四个角处均具有第二突耳;所述第二突耳位于第一突耳上面;所述锁定装置为四个,分别位于第一突耳和第二突耳的外侧。The primary ejection mechanism includes a primary top plate with first lugs at all four corners; the secondary ejection mechanism includes a secondary top plate with a second top plate at all four corners. Two lugs; the second lugs are located above the first lugs; there are four locking devices, which are respectively located outside the first lugs and the second lugs.
所述二次顶出机构还包括导向装置,该导向装置包括导杆、导向套和导杆连接头;所述第二突耳前端具有开口槽,开口槽内侧壁上沿槽壁水平方向设有卡条,导杆连接头固定连接在导杆的下端并卡接在开口槽内,导杆连接头的外圆周壁上设有与卡条相配合的内凹的环形凹槽;所述导杆的上端滑动连接在导向套内,导向套固定连接在下模模芯的侧壁上。The secondary ejection mechanism also includes a guide device, which includes a guide rod, a guide sleeve and a guide rod connecting head; the front end of the second lug has an open groove, and the inner side wall of the open groove is provided with a horizontal direction of the groove wall. The guide rod is fixedly connected to the lower end of the guide rod and clamped in the opening groove, and the outer circumferential wall of the guide rod connecting head is provided with a concave annular groove matched with the clip; the guide rod The upper end of the guide sleeve is slidably connected in the guide sleeve, and the guide sleeve is fixedly connected on the side wall of the lower mold core.
所述的锁定装置包括连接座、锁定板、限位板和电磁铁;所述第二突耳的外侧壁上设有第二凹槽,连接座的上端固定连接在第二凹槽内;所述的锁定板的上端铰接在连接座的上端,锁定板的下端设有锁舌;所述第一突耳的外侧壁上设有第一凹槽,限位板固定连接在第一凹槽内,并且限位板伸出于第一突耳外侧壁的部分与锁定板的下端的锁舌锁定或者脱开;所述电磁铁水平设置于锁定板与连接座之间,电磁铁的一端位于固定连接在连接座侧壁上并与外部电源电连接,另一端在通电时与锁定板的侧壁吸紧,在不通电时与锁定板的侧壁脱开。The locking device includes a connecting seat, a locking plate, a limiting plate and an electromagnet; a second groove is provided on the outer side wall of the second lug, and the upper end of the connecting seat is fixedly connected in the second groove; The upper end of the locking plate is hinged to the upper end of the connecting seat, the lower end of the locking plate is provided with a locking tongue; the outer side wall of the first lug is provided with a first groove, and the limiting plate is fixedly connected in the first groove , and the part of the limiting plate protruding from the outer side wall of the first lug is locked or disengaged from the lock tongue of the lower end of the locking plate; the electromagnet is horizontally arranged between the locking plate and the connecting seat, and one end of the electromagnet is located at the fixed It is connected to the side wall of the connecting seat and is electrically connected to the external power supply.
所述倒扣脱模机构包括倒扣斜顶、斜杆和滑块组件,所述倒扣斜顶的侧面为倒扣成型面,斜杆的上端与倒扣斜顶连接,下端与滑块组件连接,斜杆滑动连接于下模组件内,滑块组件安装于下模组件内。The upside down release mechanism includes an upside down inclined top, an inclined rod and a slider assembly, the side surface of the upside down inclined top is an upside down forming surface, the upper end of the inclined rod is connected with the upside down inclined top, and the lower end is connected with the slider assembly. The inclined rod is slidably connected in the lower mold assembly, and the slider assembly is installed in the lower mold assembly.
所述的滑块组件包括两块压块、一块连接块、两块滑块和两个转动销;每块所述压块的相对一侧壁面上设有倾斜的滑槽,两块滑块分别滑动连接在两块压块的滑槽中;所述连接块位于两块滑块之间,且连接块的两侧分别通过两个转动销与滑块铰接,所述斜杆的底部插接于连接块内并通过止转限位块进行周向限位。The slider assembly includes two pressing blocks, one connecting block, two sliding blocks and two rotating pins; the opposite side wall surface of each pressing block is provided with an inclined chute, and the two sliding blocks are respectively It is slidably connected in the chute of the two pressing blocks; the connecting block is located between the two sliding blocks, and the two sides of the connecting block are hinged with the sliding blocks through two rotating pins respectively, and the bottom of the inclined rod is inserted into the sliding block. The circumferential limit is carried out in the connection block and through the anti-rotation limit block.
所述滑块组件还包括用于限制连接块行程的上限位条和下限位条,上限位条和下限位条分别水平设置在两块压块的两端面上,上限位条的两端分别固定连接在两块压块的端面处,下限位条的两端分别固定连接在两块压块的端面处。The slider assembly also includes an upper limit bar and a lower limit bar for limiting the travel of the connecting block, the upper limit bar and the lower limit bar are respectively arranged horizontally on both ends of the two pressing blocks, and the two ends of the upper limit bar are respectively fixed. It is connected at the end faces of the two pressing blocks, and the two ends of the lower limit bar are respectively fixedly connected at the end faces of the two pressing blocks.
采用以上结构后,本实用新型与现有技术相比,具有以下的优点:After adopting the above structure, compared with the prior art, the present invention has the following advantages:
1)由于采用了二次顶出机构,因此,工作时油缸带动二次顶板向上移动,二次顶板在锁定装置的作用下带动一次顶板一起向上移动,移动一段距离后,锁定装置解锁,二次顶出机构脱离一次顶板,所以二次顶板继续向上移动,直到完全将产品顶出;这样一来,可以根据实际情况设置一次顶出行程和二次顶出行程,先选用一次顶出机构将有加强筋的结构顶出,再利用二次顶出机构将没有加强筋的结构顶出,使产品各个部分的受力得到不同的对待后,保证了出模后的产品质量;1) Due to the use of the secondary ejection mechanism, the oil cylinder drives the secondary top plate to move up during operation, and the secondary top plate drives the primary top plate to move up together under the action of the locking device. After moving for a certain distance, the locking device is unlocked and the second The ejector mechanism is separated from the primary top plate, so the secondary top plate continues to move upward until the product is completely ejected; in this way, the primary ejection stroke and the secondary ejection stroke can be set according to the actual situation. The structure of the reinforcing rib is ejected, and the structure without the reinforcing rib is ejected by the secondary ejection mechanism, so that the stress of each part of the product is treated differently, and the quality of the product after ejection is guaranteed;
2)一模二出的成型模具,大大提高了生产效率;并且,在产品型腔外围设置了多段辅浇道,以及与产品型腔连通的支浇道,使产品在注射时熔料能快速到达产品型腔的各个部分,使熔料在产品型腔内的填充率相一致,保证了成型产品质量;2) The molding die with one mold and two exits greatly improves the production efficiency; in addition, multiple auxiliary runners are set around the periphery of the product cavity, as well as branch runners that communicate with the product cavity, so that the product can be melted quickly during injection. Reach all parts of the product cavity, so that the filling rate of the melt in the product cavity is consistent, ensuring the quality of the molded product;
3)倒扣脱模机构中,底部的滑块组合,使开模的上下运动变成水平的左右移动,在开模时,先使倒扣脱模机构动作,倒扣斜顶在滑块组件的驱动下脱开制品后,再进行大斜顶脱模机构的动作,从而保证了产品各个部分的脱模不会干涉。3) In the inverted mold release mechanism, the combination of the sliders at the bottom makes the up and down movement of the mold opening into a horizontal left and right movement. When the mold is opened, the inverted mold release mechanism is actuated first, and the inverted tilt top is placed on the slider assembly. After the product is released under the drive of the machine, the action of the large inclined top demoulding mechanism is carried out, thereby ensuring that the demoulding of each part of the product will not interfere.
附图说明Description of drawings
图1是本实用新型汽车后门槛饰板的成型模具的结构示意图。FIG. 1 is a schematic structural diagram of the molding die for the rear door sill trim panel of the utility model.
图2是本实用新型汽车后门槛饰板的成型模具的结构示意图。FIG. 2 is a schematic structural diagram of the molding die for the rear door sill trim of the utility model.
图3是本实用新型中下模模芯的结构示意图。FIG. 3 is a schematic structural diagram of a lower mold core in the present invention.
图4是本实用新型中上模模芯的结构示意图。FIG. 4 is a schematic view of the structure of the upper mold core in the present invention.
图5是本实用新型中倒扣脱模机构的结构示意图。FIG. 5 is a schematic structural diagram of an upside-down mold release mechanism in the present invention.
图6是图5中滑块组件的放大结构示意图。FIG. 6 is an enlarged schematic structural diagram of the slider assembly in FIG. 5 .
图7是本实用新型中锁定装置的结构示意图。FIG. 7 is a schematic structural diagram of the locking device in the present invention.
其中:1、下模模芯;2、主浇口;3、辅浇道;4、支浇道;5、倒扣斜顶;6、斜杆;7、压块;8、滑块;9、连接块;10、转动销;11、上限位条;12、下限位条;13、滑槽;14、止转限位块;15、上模模芯;16、第二突耳;17、第一突耳;18、二次顶板;19、一次顶板;20、导向套;21、导杆;22、卡条;23、开口槽;24、环形凹槽;25、导杆连接头;26、第二凹槽;27、第一凹槽;28、锁定板;29、连接座;30、电磁铁;31、锁舌;32、限位板。Among them: 1. Lower die core; 2. Main gate; 3. Auxiliary runner; 4. Branch runner; , connecting block; 10, rotating pin; 11, upper limit bar; 12, lower limit bar; 13, chute; 14, anti-rotation limit block; 15, upper die core; 16, second lug; 17, first lug; 18, secondary top plate; 19, primary top plate; 20, guide sleeve; 21, guide rod; 22, clip; 23, open groove; 24, annular groove; 25, guide rod connector; 26 27, the first groove; 28, the locking plate; 29, the connecting seat; 30, the electromagnet; 31, the lock tongue; 32, the limit plate.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步详细地说明。The present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments.
由图1~图7所示的本实用新型汽车后门槛饰板的成型模具的结构示意图可知,汽车后门槛饰板的成型模具,包括上模和下模,上模和下模在合模后形成产品型腔,上模和下模之间设有脱模装置和顶出机构;其特征在于:所述成型模具为一模二出的模具,产品型腔为相连的两个型腔;脱模装置包括多个用于脱出汽车后门槛饰板内卡扣的倒扣脱模机构,顶出机构包括用于顶出汽车后门槛饰板内表面上加强筋的一次顶出机构和用于顶出整个成型产品的二次顶出机构;所述一次顶出机构位于二次顶出机构下面,并且一次顶出机构和二次顶出机构之间设有合模时防止脱开的锁定装置。It can be seen from the schematic structural diagrams of the molding die for the rear door sill trim of the present utility model shown in FIGS. 1 to 7 that the molding die for the rear sill trim of the automobile includes an upper mold and a lower mold. The product cavity is formed, and a demolding device and an ejector mechanism are arranged between the upper mold and the lower mold; it is characterized in that: the forming mold is a mold with one mold and two molds, and the product cavity is two connected cavities; The mold device includes a plurality of inverted mold release mechanisms for releasing the buckles in the rear door sill trim panel of the automobile, and the ejector mechanism includes a one-time eject mechanism for ejecting the reinforcing ribs on the inner surface of the rear door sill trim panel of the automobile and an ejector A secondary ejection mechanism for ejecting the entire molded product; the primary ejection mechanism is located below the secondary ejection mechanism, and a locking device is provided between the primary ejection mechanism and the secondary ejection mechanism to prevent disengagement when the mold is closed.
所述成型模具内主浇口2位于两个产品型腔之间,每个产品型腔外围处以及两个产品型腔之间的模具内设有多段辅浇道3,每段辅浇道3通过支浇道4与产品型腔连通,并且每段辅浇道3均与主浇道连通。The
所述一次顶出机构包括一次顶板19,该一次顶板19在四个边角处均具有第一突耳17;所述二次顶出机构包括二次顶板18,该二次顶板18在四个角处均具有第二突耳16;所述第二突耳16位于第一突耳17上面;所述锁定装置为四个,分别位于第一突耳17和第二突耳16的外侧。The primary ejection mechanism includes a
所述二次顶出机构还包括导向装置,该导向装置包括导杆21、导向套20和导杆连接头25;所述第二突耳16前端具有开口槽23,开口槽23内侧壁上沿槽壁水平方向设有卡条22,导杆连接头25固定连接在导杆21的下端并卡接在开口槽23内,导杆连接头的外圆周壁上设有与卡条22相配合的内凹的环形凹槽24;所述导杆21的上端滑动连接在导向套20内,导向套20固定连接在下模模芯1的侧壁上。The secondary ejection mechanism also includes a guide device, which includes a
所述的锁定装置包括连接座29、锁定板28、限位板32和电磁铁30;所述第二突耳16的外侧壁上设有第二凹槽26,连接座29的上端固定连接在第二凹槽26内;所述的锁定板28的上端铰接在连接座29的上端,锁定板28的下端设有锁舌31;所述第一突耳17的外侧壁上设有第一凹槽27,限位板32固定连接在第一凹槽27内,并且限位板32伸出于第一突耳17外侧壁的部分与锁定板28的下端的锁舌31锁定或者脱开;所述电磁铁30水平设置于锁定板28与连接座29之间,电磁铁30的一端位于固定连接在连接座29侧壁上并与外部电源电连接,另一端在通电时与锁定板28的侧壁吸紧,在不通电时与锁定板28的侧壁脱开。The locking device includes a connecting
所述倒扣脱模机构包括倒扣斜顶5、斜杆6和滑块组件,所述倒扣斜顶5的侧面为倒扣成型面,斜杆6的上端与倒扣斜顶5连接,下端与滑块组件连接,斜杆6滑动连接于下模组件内,滑块组件安装于下模组件内。The upside down release mechanism includes an upside down sloping
所述的滑块组件包括两块压块7、一块连接块9、两块滑块8和两个转动销10;每块所述压块7的相对一侧壁面上设有倾斜的滑槽13,两块滑块8分别滑动连接在两块压块7的滑槽13中;所述连接块9位于两块滑块8之间,且连接块9的两侧分别通过两个转动销10与滑块8铰接,所述斜杆6的底部插接于连接块9内并通过止转限位块14进行周向限位。The slider assembly includes two
所述滑块组件还包括用于限制连接块9行程的上限位条11和下限位条12,上限位条11和下限位条12分别水平设置在两块压块7的两端面上,上限位条11的两端分别固定连接在两块压块7的端面处,下限位条12的两端分别固定连接在两块压块7的端面处。The slider assembly also includes an
另外,锁定装置还可以是其他结构,附图中未示出,具体结构为:所述的锁定装置包括连接座、锁定板、限位板和电动推杆;所述第二突耳的外侧壁上设有第二凹槽,连接座的上端固定连接在第二凹槽内;所述的锁定板的上端铰接在连接座的上端,锁定板的下端设有锁舌;所述第一突耳的外侧壁上设有第一凹槽,限位板固定连接在第一凹槽内,并且限位板伸出于第一突耳外侧壁的部分与锁定板的下端的锁舌锁定或者脱开;所述电动推杆水平设置,其固定端连接在第一突耳上,其活动端连接在锁定板上,并且电动推杆与外部电源电连接且受注塑机的控制器控制。当合模时,电动推杆缩为最短长度,使锁舌与限位板锁定。当一次顶出时,二次顶板带动一次顶板上移到一定行程后,电动推杆通电动作,其活动端向外推,带动锁定板下端远离模具方向,直到锁舌与限位板完全脱开后,电动推杆停止动作;此时二次顶出机构动作,将产品顶出。合模时,动作反之。In addition, the locking device may also have other structures, which are not shown in the drawings. The specific structure is: the locking device includes a connecting seat, a locking plate, a limit plate and an electric push rod; the outer side wall of the second lug There is a second groove on it, and the upper end of the connecting seat is fixedly connected in the second groove; the upper end of the locking plate is hinged on the upper end of the connecting seat, and the lower end of the locking plate is provided with a lock tongue; the first lug There is a first groove on the outer side wall of the lock plate, the limit plate is fixedly connected in the first groove, and the part of the limit plate protruding from the outer side wall of the first lug is locked or disengaged from the lock tongue of the lower end of the locking plate The electric push rod is arranged horizontally, its fixed end is connected to the first lug, and its movable end is connected to the locking plate, and the electric push rod is electrically connected to an external power source and controlled by the controller of the injection molding machine. When the mold is closed, the electric push rod is shortened to the shortest length, so that the lock tongue and the limit plate are locked. When the first ejection is performed, after the secondary top plate drives the primary top plate to move to a certain stroke, the electric push rod is energized, and its movable end is pushed outward, driving the lower end of the locking plate away from the direction of the mold, until the lock tongue and the limit plate are completely disengaged After that, the electric push rod stops moving; at this time, the second ejection mechanism acts to eject the product. When the mold is closed, the action is reversed.
以上所述,仅是本实用新型较佳可行的实施示例,不能因此即局限本实用新型的权利范围,对熟悉本领域的技术人员来说,凡运用本实用新型的技术方案和技术构思做出的其他各种相应的改变都应属于在本实用新型权利要求的保护范围之内。The above descriptions are only examples of preferred implementations of the present invention, which should not limit the scope of the rights of the present invention. For those skilled in the art, whoever uses the technical solutions and technical ideas of the present invention to make Various other corresponding changes should fall within the protection scope of the claims of the present invention.
Claims (8)
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| CN202020425449.3U CN211917619U (en) | 2020-03-27 | 2020-03-27 | Molding mold for automobile rear door sill trim |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111267312A (en) * | 2020-03-27 | 2020-06-12 | 宁波青山青汽车部件有限公司 | Forming die of doorsill plaque behind car |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111267312A (en) * | 2020-03-27 | 2020-06-12 | 宁波青山青汽车部件有限公司 | Forming die of doorsill plaque behind car |
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