CN211917436U - Automatic template cleaning device for silica gel molding - Google Patents
Automatic template cleaning device for silica gel molding Download PDFInfo
- Publication number
- CN211917436U CN211917436U CN201922121756.2U CN201922121756U CN211917436U CN 211917436 U CN211917436 U CN 211917436U CN 201922121756 U CN201922121756 U CN 201922121756U CN 211917436 U CN211917436 U CN 211917436U
- Authority
- CN
- China
- Prior art keywords
- silica gel
- brush
- fixing plate
- moving track
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 34
- 239000000741 silica gel Substances 0.000 title claims abstract description 34
- 229910002027 silica gel Inorganic materials 0.000 title claims abstract description 34
- 238000004140 cleaning Methods 0.000 title claims description 16
- 238000000465 moulding Methods 0.000 title claims description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000007493 shaping process Methods 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000006378 damage Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 11
- 239000004033 plastic Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 239000002994 raw material Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- 239000003292 glue Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 208000012260 Accidental injury Diseases 0.000 description 1
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010073 coating (rubber) Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229940034610 toothpaste Drugs 0.000 description 1
- 239000000606 toothpaste Substances 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
Images
Abstract
The utility model discloses a be used for fashioned automatic clearance template device of silica gel, this automatic clearance template device includes the frame, the clearance is provided with brush device and mould turning device in the frame, the brush device sets up in mould turning device's top, the brush device includes the circle axle, motion track and first cylinder, the fixed brush that is provided with in bank on the circle axle, the circle axle sets up on the motion track through slewing mechanism rotation ground, be provided with the support in the frame, the fixed setting of motion track is on the support, be the oblique angle setting between motion track and the frame, the motion track drives the brush and is reciprocating motion from top to bottom along the motion track under the effect of first cylinder. The device has realized mechanical automation, removes product and deckle edge on the template through replacing the manual work with the round axle brush, and the staff's that has significantly reduced work load improves production efficiency and product quality, has reduced product manufacturing cost, can effectual protection mould not by staff accidental damage in the course of the work.
Description
Technical Field
The utility model relates to an automatic clearance template device for silica gel shaping can be used to silicon rubber product shaping technical field.
Background
Silica gel is used as an environment-friendly raw material, and is popular among people due to various excellent properties. Its softness and nontoxicity are widely used in industrial sealing and medical devices, especially its working temperature: 60 to 250 ℃ is not comparable for plastics. The silica gel is used for wrapping metal parts or plastic parts to form new performances, namely, the product is soft and hard, for example, a kitchen shovel with steel wrapped by silica gel is popular with consumers in environmental protection. Silica gel is different from plastic, the silica gel is a thermal forming material, and the silica gel raw material is solidified to form a product required by a customer under the action of a certain temperature.
The following molding processes are commonly used for the silica gel product: 1. an extrusion molding process; like toothpaste extrusion, the extrusion head is also in the shape of the cross section of a product and has a certain length, and the product from the extrusion head is vulcanized and molded under the action of force and temperature. The product formed by the process is generally a strip-shaped product, and the section of the product can be various. Such as rectangular strips, circular silicon tubes, etc. 2. A glue dripping process; the silica gel raw material is in a liquid state, is filled in the needle cylinder, is dropped on the mould by pneumatic and manual operations, and is heated, vulcanized and molded. The process belongs to a manual process, and has low productivity because of more places needing manpower. It has a characteristic, and a product can be dripped a plurality of colours according to the requirement, so this kind of technology is mostly the preparation handicraft, for example, polychrome silica gel bracelet, the silica gel cell-phone cover of various colour patterns etc.. 3. Solid state hot press molding process; the process utilizes the temperature and pressure of an oil press and molds to vulcanize and mold the product. The process has the advantages of relatively low cost, high yield and relatively common application. It is mainly used for monochromatic silica gel products, and also can be used for bicolor dual-hardness products or multicolor multi-hardness products, but the structure of the products is not flexible and limited. The plastic and metal packaging material can also be applied to plastic and metal packaging, is not flexible in structure, has temperature requirements on packaged objects, and generally requires that the packaged objects can resist 180 ℃ and do not deform. 4. Liquid injection molding process; the liquid silica gel product producing process has silica gel jetting machine and material pressing machine as the required apparatus. Its raw material is water-thick, and is divided into A, B two components. The principle is as follows: using a material pressing machine to press A, B components of raw materials according to the weight ratio of 1: 1 is pressed into a charging barrel of an injection molding machine to be mixed, and then is pressed into a cavity of a hot mold to be molded through an injection nozzle. The forming temperature of the process is relatively low, and 130 ℃ is enough. It can be used for the rubber coating forming of the plastic rubber with low high temperature resistance, which has advantages compared with the solid state hot pressing forming.
There is product and deckle edge to glue on the template after current silica gel product shaping, and it can influence product quality not clear up totally, and present conventional way is artifical to get rid of with the air gun, and manual operation is inefficient, and the easy accidental injury mould, and work efficiency is low, makes mistakes easily, therefore research a simple structure, can improve work efficiency's automatic clear up template device just becomes the problem that waits to solve urgently.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the above problems existing in the prior art and providing an automatic template cleaning device for silica gel forming.
The purpose of the utility model can be realized through the following technical scheme: an automatic template cleaning device for silica gel molding comprises a rack, wherein a brush device and a mold turnover device are arranged on the rack in a clearance mode, the brush device is arranged above the mold turnover device and comprises a round shaft, a moving track and a first air cylinder, brushes are fixedly arranged on the round shaft in rows, the round shaft is rotatably arranged on the moving track through a rotating mechanism, a support is arranged on the rack, the moving track is fixedly arranged on the support, an oblique angle is formed between the moving track and the rack, and the moving track drives the brushes to reciprocate up and down along the moving track under the action of the first air cylinder; the mould turning device comprises a mould fixing plate, a second air cylinder and a transmission device, the mould fixing plate is driven by the second air cylinder, an oblique angle is formed between the mould fixing plate and the rack, the mould middle plate moves onto the mould fixing plate through the transmission device, and the mould fixing plate is matched with the mould middle plate in a positioning mode.
Preferably, the brush device is arranged above the rack, and the mold turnover device is arranged in the middle of the rack.
Preferably, the angle between the moving track and the frame is 40 °, and the angle between the mold fixing plate and the frame is 40 °.
Preferably, six rows of brushes are arranged on the circular shaft, and the rotating angle of the brushes on the circular shaft is 360 degrees.
Preferably, the upper end of the round shaft brush is provided with a row of air blowing holes.
Preferably, a positioning column is arranged on the die fixing plate, a positioning hole is formed in the die middle plate, and the positioning column on the die fixing plate is matched with the positioning hole in the die middle plate in a positioning mode.
Preferably, a gear rack is arranged on the motion track, a gear is arranged on the circular shaft, and the gear rack on the motion track is meshed with the gear on the circular shaft.
Preferably, the first cylinder is arranged on the frame through a first cylinder fixing plate.
Preferably, the device further comprises a control device and a position controller, wherein the control device and the position controller are respectively electrically connected with the plate in the die.
Preferably, the transmission device comprises a transmission shaft arranged on the rack, and two ends of the transmission shaft are respectively provided with a transmission belt.
The utility model discloses technical scheme's advantage mainly embodies: the device has realized mechanical automation, and this technical scheme is through replacing artifical product and the deckle edge of getting rid of on the template with the round axle brush, staff's that can significantly reduce work load improves production efficiency and product quality, has reduced product manufacturing cost, can effectual protection mould not by staff's accidental damage in the course of the work, is fit for using widely in the industry.
Drawings
Fig. 1 is an oblique view of the automatic template cleaning device for silica gel molding of the present invention.
Fig. 2 is a side view of the utility model discloses an automatic clear up template device for silica gel shaping.
Fig. 3 is a top view of the automatic template cleaning device for silica gel molding of the present invention.
Detailed Description
Objects, advantages and features of the present invention will be illustrated and explained by the following non-limiting description of preferred embodiments. These embodiments are merely exemplary embodiments for applying the technical solutions of the present invention, and all technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the scope of the present invention.
The utility model discloses an automatic clearance template device for silica gel shaping, as shown in fig. 1, fig. 2 and fig. 3, this automatic clearance template device includes frame 1, the clearance is provided with brush device 2 and mould turning device 3 in frame 1, brush device 2 sets up in mould turning device 3's top, specifically, in this technical scheme, brush device 2 sets up in frame 1's top, mould turning device 3 sets up in frame 1's middle part.
As shown in fig. 2, the brush device 2 includes a circular shaft 21, a moving track 22 and a first cylinder 23 for driving the brushes to move, the circular shaft 21 is fixedly provided with brushes 24 in rows, and the arrangement of the brushes can greatly improve the efficiency of removing the product and the burrs. The circular shaft 21 is preferably provided with six rows of brushes 24, the rotating angle of the brushes on the circular shaft is 360 degrees, in the technical scheme, the circular shaft can be further provided with a plurality of rows of brushes, more than six rows of brushes can be arranged, and the circular shaft is provided with four rows to ten rows of brushes. The circular shaft 21 is rotatably disposed on the moving track 22 through a rotating mechanism, the rotating mechanism is rotatably disposed on the bracket, and the rotating mechanism is a bearing.
The frame is provided with a support, the moving track 22 is fixedly arranged on the support, an oblique angle is arranged between the moving track 22 and the frame, in the technical scheme, the preferred angle between the moving track 22 and the frame 1 is 40 degrees, and the angle arrangement is favorable for the removed product and the burr to fall downwards. The moving track 22 and the frame 1 may also be at other angles, and the angle between the moving track 22 and the frame 1 is not specifically limited in this technical solution. The moving track 22 drives the brush to reciprocate up and down along the moving track under the action of the first air cylinder. The first cylinder 23 is disposed on the frame 1 through a first cylinder fixing plate 231. The moving track 22 is provided with a gear strip, the round shaft 21 is provided with a gear, and the gear strip on the moving track is meshed with the gear on the round shaft. The gear strip on the motion track is matched with the gear on the brush circular shaft, so that the brush rotates when moving up and down, and the brush reciprocates up and down along the motion track to achieve the cleaning effect.
The mold turnover device 3 comprises a mold fixing plate 31, a second cylinder 32 and a transmission device 33, wherein the mold fixing plate 31 is driven by the second cylinder 32, an oblique angle is arranged between the mold fixing plate 31 and the rack 1, and an angle between the mold fixing plate 31 and the rack 1 is 40 degrees. The mold fixing plate 31 and the frame 1 may also be at other angles, and the angle between the mold fixing plate 31 and the frame 1 is not specifically limited in this technical scheme. The mold middle plate moves to the mold fixing plate through the transmission device, and the mold fixing plate 31 is matched with the mold middle plate in a positioning mode. The die fixing plate is provided with a positioning column, the die middle plate is provided with a positioning hole, and the positioning column on the die fixing plate is matched with the positioning hole on the die middle plate in a positioning mode.
The upper end of round axle brush is provided with one row of gas hole 4, and the setting up of this gas hole can increase to blow and make the clearance cleaner, and is more quick, has improved work efficiency.
The device also comprises a control device 5 and a position controller 6, wherein the control device 5 and the position controller 6 are respectively electrically connected with the middle plate of the die. The transmission device comprises a transmission shaft 331 arranged on the rack, and two ends of the transmission shaft are respectively provided with a transmission belt 332.
The mould medium plate passes through transmission and removes the mould fixed plate position, and the mould medium plate passes through driving belt and removes, and the position that removes the position inductor and can respond to stops, and at this moment the mould fixed plate shifts up, and the reference column of mould fixed plate and the location of mould medium plate match, shifts up through the second cylinder, makes mould fixed plate slope 40 degrees, and the brush device starts like this, through brush and gas hole product and deckle edge clean up in the template.
The utility model has a plurality of implementation modes, and all technical schemes formed by adopting equivalent transformation or equivalent transformation all fall within the protection scope of the utility model.
Claims (10)
1. The utility model provides an automatic clearance template device for silica gel shaping which characterized in that: comprises a frame (1), a brush device (2) and a mould turning device (3) are arranged on the frame (1) at a gap, the brush device (2) is arranged above the mould turning device (3),
the brush device (2) comprises a round shaft (21), a moving track (22) and a first air cylinder (23),
the round shafts (21) are fixedly provided with brushes (24) in rows, the round shafts (21) are rotationally arranged on the moving track (22) through a rotating mechanism, the rack is provided with a support, the moving track (22) is fixedly arranged on the support, an oblique angle is formed between the moving track (22) and the rack, and the moving track (22) drives the brushes to reciprocate up and down along the moving track under the action of the first air cylinder;
the die turnover device (3) comprises a die fixing plate (31), a second air cylinder (32) and a transmission device, the die fixing plate (31) is driven by the second air cylinder (32), an oblique angle is formed between the die fixing plate (31) and the rack (1), the die middle plate is moved to the die fixing plate through the transmission device, and the die fixing plate (31) is matched with the die middle plate in a positioning mode.
2. The automatic template cleaning device for silica gel molding according to claim 1, characterized in that: the brush device (2) is arranged above the rack (1), and the mold turnover device (3) is arranged in the middle of the rack (1).
3. The automatic template cleaning device for silica gel molding according to claim 1, characterized in that: the angle between the moving track (22) and the rack (1) is 40 degrees, and the angle between the die fixing plate (31) and the rack (1) is 40 degrees.
4. The automatic template cleaning device for silica gel molding according to claim 1, characterized in that: six rows of brushes (24) are arranged on the round shaft (21), and the rotating angle of the brushes on the round shaft is 360 degrees.
5. The automatic template cleaning device for silica gel molding according to claim 1, characterized in that: the upper end of the brush is provided with a row of air blowing holes (4).
6. The automatic template cleaning device for silica gel molding according to claim 1, characterized in that: the die fixing plate is provided with a positioning column, the die middle plate is provided with a positioning hole, and the positioning column on the die fixing plate is matched with the positioning hole on the die middle plate in a positioning mode.
7. The automatic template cleaning device for silica gel molding according to claim 1, characterized in that: the moving track (22) is provided with a gear strip, the round shaft (21) is provided with a gear, and the gear strip on the moving track is meshed with the gear on the round shaft.
8. The automatic template cleaning device for silica gel molding according to claim 1, characterized in that: the first air cylinder (23) is arranged on the frame (1) through a first air cylinder fixing plate (231).
9. The automatic template cleaning device for silica gel molding according to claim 1, characterized in that: the device also comprises a control device (5) and a position controller (6), wherein the control device (5) and the position controller (6) are respectively and electrically connected with the middle plate of the die.
10. The automatic template cleaning device for silica gel molding according to claim 1, characterized in that: the transmission device comprises a transmission shaft (331) arranged on the rack, and two ends of the transmission shaft are respectively provided with a transmission belt (332).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922121756.2U CN211917436U (en) | 2019-12-02 | 2019-12-02 | Automatic template cleaning device for silica gel molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922121756.2U CN211917436U (en) | 2019-12-02 | 2019-12-02 | Automatic template cleaning device for silica gel molding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211917436U true CN211917436U (en) | 2020-11-13 |
Family
ID=73323531
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922121756.2U Expired - Fee Related CN211917436U (en) | 2019-12-02 | 2019-12-02 | Automatic template cleaning device for silica gel molding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211917436U (en) |
-
2019
- 2019-12-02 CN CN201922121756.2U patent/CN211917436U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201113 |