CN211912757U - Self-cleaning spray dryer - Google Patents
Self-cleaning spray dryer Download PDFInfo
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- CN211912757U CN211912757U CN201922342507.6U CN201922342507U CN211912757U CN 211912757 U CN211912757 U CN 211912757U CN 201922342507 U CN201922342507 U CN 201922342507U CN 211912757 U CN211912757 U CN 211912757U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 68
- 239000007921 spray Substances 0.000 title claims abstract description 43
- 238000001035 drying Methods 0.000 claims abstract description 99
- 238000007790 scraping Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 4
- 238000010408 sweeping Methods 0.000 claims 2
- 238000005260 corrosion Methods 0.000 abstract description 4
- 230000007797 corrosion Effects 0.000 abstract description 4
- 239000002245 particle Substances 0.000 description 12
- 239000012530 fluid Substances 0.000 description 11
- 239000000463 material Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 238000010926 purge Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型公开一种自清洁式喷雾干燥机,其包括干燥塔及安装在干燥塔上的清洁机构,干燥塔包括相互连接的干燥筒和锥形料斗,干燥筒的顶部连接有喷管,干燥筒的侧壁上连接有进气管,清洁机构包括可与干燥筒转动连接的丝杆、可滑动卡嵌设于干燥筒内的刮环、固定安装在干燥筒内且靠近锥形料斗一端的清扫环以及驱动丝杆转动的电机,刮环与干燥筒的内壁滑动连接,丝杆贯穿刮环的壁体且与丝杆螺纹连接,丝杆的下端可转动地连接在清扫环的顶部,丝杆上设置有通气道,清扫环的内部设置有空腔,清扫环的底部开设有清扫孔,空腔与通气道及清扫孔均连通。本实用新型的自清洁式喷雾干燥机,能够对干燥塔的内壁进行清理,避免了腐蚀,自动化程度高,节省人力。
The utility model discloses a self-cleaning spray dryer, which comprises a drying tower and a cleaning mechanism installed on the drying tower. The drying tower comprises a drying cylinder and a conical hopper connected with each other. The side wall of the cylinder is connected with an air intake pipe, and the cleaning mechanism includes a screw rod that can be rotatably connected to the drying cylinder, a scraper ring embedded in the drying cylinder with a slidable card, and a cleaning device that is fixedly installed in the drying cylinder and close to one end of the conical hopper. The ring and the motor that drives the screw to rotate, the scraper ring is slidably connected with the inner wall of the drying cylinder, the screw penetrates the wall of the scraper ring and is threadedly connected with the screw, the lower end of the screw is rotatably connected to the top of the cleaning ring, the screw The upper part is provided with an air passage, the interior of the cleaning ring is provided with a cavity, the bottom of the cleaning ring is provided with a cleaning hole, and the cavity is communicated with the air passage and the cleaning hole. The self-cleaning spray dryer of the utility model can clean the inner wall of the drying tower, avoids corrosion, has a high degree of automation and saves manpower.
Description
技术领域technical field
本实用新型涉及干燥设备技术领域,特别地,涉及一种自清洁式喷雾干燥机。The utility model relates to the technical field of drying equipment, in particular to a self-cleaning spray dryer.
背景技术Background technique
喷雾干燥机是一种将生物、药品、食品等流体物料通过雾化加热加工成粉末状物料的干燥处理设备,其工作过程一般是利用雾化器将溶液、乳浊液或含有水分的膏状物料在干燥塔内的热风中喷雾成细小的液滴,在液滴下落过程中,水分被蒸发成粉末状或颗粒状。Spray dryer is a kind of drying treatment equipment that processes biological, pharmaceutical, food and other fluid materials into powder materials by atomization and heating. The material is sprayed into fine droplets in the hot air in the drying tower, and the water is evaporated into powder or granules during the falling process of the droplets.
目前,喷雾干燥机在工作过程中,物料被喷洒成细小液滴后有部分颗粒因未被充分干燥而容易粘结在干燥塔的内壁上并形成残留,残留物质会对干燥塔的内壁造成腐蚀,因此,使用一段时间后,需要人为对干燥塔的内壁进行清洁,操作麻烦且需要耗费大量人力。At present, during the working process of the spray dryer, after the material is sprayed into fine droplets, some particles are easily adhered to the inner wall of the drying tower and form residues because they are not fully dried, and the residual material will cause corrosion to the inner wall of the drying tower. Therefore, after a period of use, the inner wall of the drying tower needs to be cleaned manually, which is troublesome and requires a lot of manpower.
实用新型内容Utility model content
本实用新型所要解决的技术问题是:为了解决现有技术中处在的上述问题,现提供一种节省人力的自清洁式喷雾干燥机。The technical problem to be solved by the utility model is: in order to solve the above problems in the prior art, a self-cleaning spray dryer that saves manpower is provided.
本实用新型解决其技术问题所采用的技术方案是:一种自清洁式喷雾干燥机,包括干燥塔及安装在所述干燥塔上的清洁机构,所述干燥塔包括相互连接的干燥筒和锥形料斗,所述干燥筒的顶部连接有喷管,所述干燥筒的侧壁上连接有进气管,所述清洁机构包括可与所述干燥筒转动连接的丝杆、可滑动卡嵌设于所述干燥筒内的刮环、固定安装在所述干燥筒内且靠近所述锥形料斗一端的清扫环以及驱动所述丝杆转动的电机,所述刮环与所述干燥筒的内壁滑动连接,所述丝杆贯穿所述刮环的壁体且与所述丝杆螺纹连接,所述丝杆的下端可转动地连接在所述清扫环的顶部,所述丝杆上设置有通气道,所述清扫环的内部设置有空腔,所述清扫环的底部开设有清扫孔,所述空腔与所述通气道及所述清扫孔均连通。The technical scheme adopted by the present utility model to solve the technical problem is: a self-cleaning spray dryer, comprising a drying tower and a cleaning mechanism installed on the drying tower, the drying tower comprises a drying cylinder and a cone connected to each other The top of the drying cylinder is connected with a spray pipe, the side wall of the drying cylinder is connected with an air inlet pipe, and the cleaning mechanism includes a screw rod that can be rotatably connected to the drying cylinder, a slidable card embedded in the The scraper ring in the drying cylinder, the cleaning ring fixedly installed in the drying cylinder and close to one end of the conical hopper, and the motor driving the screw to rotate, the scraper ring slides with the inner wall of the drying cylinder The screw rod penetrates the wall of the scraper ring and is threadedly connected with the screw rod, the lower end of the screw rod is rotatably connected to the top of the cleaning ring, and the screw rod is provided with an air channel A cavity is arranged inside the cleaning ring, a cleaning hole is opened at the bottom of the cleaning ring, and the cavity is communicated with the air passage and the cleaning hole.
进一步地,所述干燥筒的内壁上沿所述干燥筒的轴向开设有两个相对设置的滑槽,所述刮环的外壁上凸设有两个相对设置的凸起,所述凸起与所述滑槽滑动连接。Further, the inner wall of the drying cylinder is provided with two oppositely arranged chute along the axial direction of the drying cylinder, and the outer wall of the scraper ring is protruded with two oppositely arranged protrusions. slidingly connected with the chute.
进一步地,所述刮环的外壁与所述干燥筒的内壁相贴合,所述刮环的内壁设置为锥形面。Further, the outer wall of the scraper ring is fitted with the inner wall of the drying cylinder, and the inner wall of the scraper ring is configured as a conical surface.
进一步地,所述空腔呈环形结构,所述清扫孔具有多个,且多个清扫孔沿所述清扫环的周向均匀分布。Further, the cavity has an annular structure, and the cleaning holes have a plurality of them, and the plurality of cleaning holes are evenly distributed along the circumferential direction of the cleaning ring.
进一步地,所述丝杆与所述清扫环之间夹设有密封件。Further, a sealing member is sandwiched between the screw rod and the cleaning ring.
进一步地,所述丝杆的一端穿过所述干燥筒的顶壁后延伸至所述干燥筒的内部,所述丝杆与所述干燥筒的顶壁之间设置有轴承,所述轴承的内圈固定套设在所述丝杆的外部,所述轴承的外圈与所述干燥筒的顶壁过盈配合。Further, one end of the screw rod extends to the inside of the drying cylinder after passing through the top wall of the drying cylinder, a bearing is provided between the screw rod and the top wall of the drying cylinder, and the bearing The inner ring is fixedly sleeved on the outside of the screw rod, and the outer ring of the bearing is in interference fit with the top wall of the drying cylinder.
进一步地,所述电机安装在所述干燥筒的侧壁上,所述电机的输出轴与所述丝杆同轴设置,所述电机的输出轴上安装有主动轮,所述丝杆上安装有从动轮,所述主动轮与所述从动轮之间套设有皮带。Further, the motor is installed on the side wall of the drying cylinder, the output shaft of the motor is arranged coaxially with the screw rod, a driving wheel is installed on the output shaft of the motor, and the screw rod is installed on the There is a driven wheel, and a belt is sleeved between the driving wheel and the driven wheel.
进一步地,所述喷管连接在所述干燥筒顶部的中心处,所述喷管下端的侧部上开设有与所述干燥筒的内腔连通的喷料口。Further, the spray pipe is connected at the center of the top of the drying cylinder, and a material spray port communicated with the inner cavity of the drying cylinder is opened on the side of the lower end of the spray pipe.
进一步地,所述干燥筒的顶部位于所述喷管的侧部开设有通孔,所述通孔与所述干燥筒的内腔连通。Further, a through hole is formed on the top of the drying cylinder at the side of the spray pipe, and the through hole communicates with the inner cavity of the drying cylinder.
进一步地,所述自清洁式喷雾干燥机还包括支撑架,所述支撑架具有两个,且两个所述支撑架连接在所述锥形料斗底部相对的两侧。Further, the self-cleaning spray dryer further includes two supporting frames, and the two supporting frames are connected on opposite sides of the bottom of the conical hopper.
本实用新型的有益效果是:本实用新型提供的自清洁式喷雾干燥机,电机驱动丝杆转动,从而迫使刮环沿干燥筒的轴向向上、向上往复移动,从而能够将粘结在干燥筒的内壁上的流体颗粒刮下,同时,向通气道内通入高压气体,高压气体经由清扫孔流出,能够对粘结在锥形料斗的内壁上的流体颗粒起到吹扫作用,如此,避免了残留物质对干燥塔的内壁造成腐蚀,自动化程度高,节省了人力,便于推广使用。The beneficial effects of the utility model are: in the self-cleaning spray dryer provided by the utility model, the motor drives the screw to rotate, so as to force the scraper ring to move up and down along the axial direction of the drying cylinder, so that the adhesive on the drying cylinder can be reciprocated. The fluid particles on the inner wall of the hopper are scraped off, and at the same time, high-pressure gas is introduced into the air passage, and the high-pressure gas flows out through the cleaning hole, which can purge the fluid particles stuck on the inner wall of the conical hopper. Residual substances cause corrosion to the inner wall of the drying tower, the degree of automation is high, manpower is saved, and it is easy to popularize and use.
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步说明。The utility model will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本实用新型的自清洁式喷雾干燥机的结构示意图;Fig. 1 is the structural representation of the self-cleaning spray dryer of the present invention;
图2是图1所示自清洁式喷雾干燥机中A处的局部放大图。FIG. 2 is a partial enlarged view of A in the self-cleaning spray dryer shown in FIG. 1 .
图中:10、干燥塔,11、干燥筒,111、喷管,112、喷料口,113、进气管,114、通孔,115、滑槽,12、锥形料斗,121、出料口,20、清洁机构,21、丝杆,211、轴承,212、通气道,213、从动轮,22、刮环,221、凸起,23、清扫环,231、空腔,232、清扫孔,24、电机,241、主动轮,242、皮带,30、支撑架。In the picture: 10, drying tower, 11, drying cylinder, 111, spray pipe, 112, material spray port, 113, air inlet pipe, 114, through hole, 115, chute, 12, conical hopper, 121, discharge port , 20, cleaning mechanism, 21, screw, 211, bearing, 212, air passage, 213, driven wheel, 22, scraper ring, 221, protrusion, 23, cleaning ring, 231, cavity, 232, cleaning hole, 24, motor, 241, driving wheel, 242, belt, 30, support frame.
具体实施方式Detailed ways
现在结合附图对本实用新型作详细的说明。此图为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。The present utility model will now be described in detail in conjunction with the accompanying drawings. This figure is a simplified schematic diagram, and only illustrates the basic structure of the present invention in a schematic way, so it only shows the structure related to the present invention.
请参阅图1,本实用新型提供的自清洁式喷雾干燥机,其包括干燥塔10以及安装在干燥塔10上的清洁机构20。Please refer to FIG. 1 , the self-cleaning spray dryer provided by the present invention includes a
干燥塔10包括相互连接的干燥筒11和锥形料斗12,干燥筒11大致呈下端具有开口的中空筒状结构,锥形料斗12呈两端贯通的锥形结构,锥形料斗12的内腔与干燥筒11的内腔连通,锥形料斗12的大口端与干燥筒11的下端连接,锥形料斗12的小口端形成出料口121。The
干燥筒11顶部的中心处连接有喷管111,喷管111下端的侧壁上开设有与干燥筒11的内腔连通的喷料口112,干燥筒11的侧壁上连接有与干燥筒11的内腔连通的进气管113。使用时,流体物料在压力作用下经由喷管111的喷料口112喷出,形成细小的颗粒,颗粒与经由进气管113通入至干燥筒11内的热气接触,从而使得细小流体颗粒被干燥形成粉状颗粒,粉状颗粒最终经由出料口121流出。The center of the top of the drying
为了便于气体进、出干燥筒11,干燥筒11的顶部位于喷管111的侧部开设有与干燥筒11的内腔连通的通孔114。In order to facilitate the gas entering and exiting the drying
请参阅图1、图2,清洁机构20包括可与干燥筒11转动连接的丝杆21、可滑动卡嵌设于干燥筒11内的刮环22、固定安装在干燥筒11内的清扫环23以及驱动丝杆21转动的电机24,其中,丝杆21贯穿刮环22的壁体且与丝杆21螺纹连接。Please refer to FIG. 1 and FIG. 2 , the
在一个具体的实施方式中,丝杆21的一端穿过干燥筒11的顶壁后延伸至干燥筒11的内部,丝杆21与干燥筒11的顶壁转动连接。为了便于丝杆21转动,丝杆21与干燥筒11的顶壁之间设置有轴承211,轴承211的内圈固定套设在丝杆21的外部,轴承211的外圈与干燥筒11的顶壁过盈配合。In a specific embodiment, one end of the
刮环22大致呈环形结构,刮环22沿干燥筒11的轴向与干燥筒11的内壁滑动连接,从而对粘结在干燥筒11的内壁上的流体颗粒进行刮擦,实现清洁作用。在一个具体的实施方式中,干燥筒11的内壁上沿干燥筒11的轴向开设有两个相对设置的滑槽115,滑槽115呈长条状,刮环22的侧外壁上凸设有两个相对设置的凸起221,凸起221与滑槽115滑动连接,由于凸起221与滑槽115配合,使得刮板22只能够沿干燥筒11的轴向移动而无法相对干燥筒11转动,从而实现刮环22与干燥筒11之间的可滑动卡嵌连接关系。The
另外,刮环22的外壁与干燥筒11的内壁相贴合,刮环22的内壁设置为锥形面,锥形面能够使得被刮下的流体颗粒沿锥形面流下,防止流体颗粒停留在刮环22的顶部,有利于流体颗粒掉落。In addition, the outer wall of the
清扫环23大致呈环形结构,清扫环23固定安装在干燥筒11内靠近锥形料斗12的一端,清扫环23的内部设置有空腔231,空腔231呈环形结构,清扫环23的底部开设有清扫孔232,每个清扫孔232均与空腔231连通。本实施方式中,清扫孔232具有多个,且多个清扫孔232沿清扫环23的周向均匀分布。另外,丝杆21的内部沿丝杆21的轴向开设有通气道212,通气道212分别贯通丝杆21的上下两个表面。丝杆21的下端可转动地连接在清扫环23的顶部,且通气道212与空腔231连通。使用时,经由通气道212通入高压气体,气体通过空腔231后由清扫孔232流出,进而对锥形料斗12的内壁进行吹扫,此时,粘结在锥形料斗12内壁上的流体便被吹扫清除掉。The
为了提升气密性,防止气体泄漏,丝杆21与清扫环23之间夹设有密封件(图未示出),可以理解地,所述密封件由硅胶或橡胶等密封材料制成。另外,通气道212连通有气源(图未示出),从而实现向通气道212提供高压气体。In order to improve air tightness and prevent gas leakage, a sealing member (not shown in the figure) is sandwiched between the
电机24安装在干燥筒11的侧壁上,在一个具体的实施方式中,电机24的输出轴与丝杆21同轴设置,电机24的输出轴上安装有主动轮241,丝杆21上安装有从动轮213,主动轮241与从动轮213之间套设有皮带242。工作时,启动电机24,电机24带动主动轮241转动,从动轮213在皮带242的作用下转动,进而带动丝杆21转动。电极24为正反转电机。The
本实用新型的自清洁式喷雾干燥机还包括支撑架30,支撑架30具有两个,且两个支撑架30连接在锥形料斗12底部相对的两侧,支撑架30对自清洁式喷雾干燥机起到支撑作用。The self-cleaning spray dryer of the present invention further includes a
本实用新型提供的自清洁式喷雾干燥机,电机24驱动丝杆21转动,从而迫使刮环22沿干燥筒11的轴向向上、向上往复移动,从而能够将粘结在干燥筒11的内壁上的流体颗粒刮下,同时,向通气道212内通入高压气体,高压气体经由清扫孔232流出,能够对粘结在锥形料斗12的内壁上的流体颗粒起到吹扫作用,如此,避免了残留物质对干燥塔10的内壁造成腐蚀,自动化程度高,节省了人力,便于推广使用。In the self-cleaning spray dryer provided by the present invention, the
以上述依据本实用新型的理想实施例为启示,通过上述的说明内容,相关的工作人员完全可以在不偏离本实用新型的范围内,进行多样的变更以及修改。本项实用新型的技术范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Taking the above ideal embodiments according to the present invention as inspiration, through the above descriptions, relevant staff can make various changes and modifications without departing from the scope of the present invention. The technical scope of the present utility model is not limited to the content in the description, and its technical scope must be determined according to the scope of the claims.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922342507.6U CN211912757U (en) | 2019-12-23 | 2019-12-23 | Self-cleaning spray dryer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201922342507.6U CN211912757U (en) | 2019-12-23 | 2019-12-23 | Self-cleaning spray dryer |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112460950A (en) * | 2020-11-24 | 2021-03-09 | 黑龙江昂纳斯生物科技有限公司 | Spray drying device is used in powdered oil production |
| CN117258325A (en) * | 2023-11-14 | 2023-12-22 | 常州江河干燥设备有限公司 | Multi-section spray dryer and working method thereof |
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2019
- 2019-12-23 CN CN201922342507.6U patent/CN211912757U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112460950A (en) * | 2020-11-24 | 2021-03-09 | 黑龙江昂纳斯生物科技有限公司 | Spray drying device is used in powdered oil production |
| CN117258325A (en) * | 2023-11-14 | 2023-12-22 | 常州江河干燥设备有限公司 | Multi-section spray dryer and working method thereof |
| CN117258325B (en) * | 2023-11-14 | 2024-03-01 | 常州江河干燥设备有限公司 | Multi-section spray dryer and working method thereof |
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