CN211897905U - Steering system of a bridge erecting machine - Google Patents
Steering system of a bridge erecting machine Download PDFInfo
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- CN211897905U CN211897905U CN202020503765.8U CN202020503765U CN211897905U CN 211897905 U CN211897905 U CN 211897905U CN 202020503765 U CN202020503765 U CN 202020503765U CN 211897905 U CN211897905 U CN 211897905U
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Abstract
本实用新型涉及一种架桥机的转向系统,包括第一转向机构和第二转向机构,所述第一转向机构包括行走车底,所述行走车底包括横梁和支腿,所述横梁左端安装第一支腿,所述横梁右端安装第二支腿;所述横梁的中部开设有圆孔,所述圆孔内安装有顶升组件;所述第二转向机构包括所述行走车底、所述顶升组件和液压驱动组件,所述第二转向机构的第二支腿的右侧壁上连接有液压驱动组件,所述液压驱动组件包括液压缸和连接杆,所述液压缸的推杆的前端连接在所述第二转向机构的第二支腿上,所述液压缸的缸体连接有连接杆。在转向的过程中对架桥机金属结构不会造成任何损伤,而且操作简便,可以应用于架桥机的整体转向,填补了目前架桥机无转向系统的空白。
The utility model relates to a steering system of a bridge erecting machine, comprising a first steering mechanism and a second steering mechanism, wherein the first steering mechanism comprises a traveling vehicle bottom, the traveling vehicle bottom comprises a beam and a supporting leg, and the left end of the beam A first leg is installed, and a second leg is installed at the right end of the beam; a circular hole is opened in the middle of the beam, and a jacking assembly is installed in the circular hole; the second steering mechanism includes the traveling vehicle bottom, For the jacking assembly and the hydraulic drive assembly, a hydraulic drive assembly is connected to the right side wall of the second leg of the second steering mechanism, and the hydraulic drive assembly includes a hydraulic cylinder and a connecting rod. The front end of the rod is connected to the second leg of the second steering mechanism, and the cylinder body of the hydraulic cylinder is connected with a connecting rod. In the process of turning, it will not cause any damage to the metal structure of the bridge erecting machine, and the operation is simple, and can be applied to the overall steering of the bridge erecting machine, filling the gap of the current bridge erecting machine without steering system.
Description
技术领域technical field
本实用新型涉及建筑施工技术领域,特别是一种架桥机的转向系统。The utility model relates to the technical field of building construction, in particular to a steering system of a bridge erecting machine.
背景技术Background technique
架桥机是目前各类桥梁建设中最重要的施工设备之一,主要应用于桥梁施工中梁片的吊装,所以随着每一跨梁片吊装的完成,需要向前一跨推进,由于桥梁存在设计标准范围的转弯半径,前一跨与后一跨中心有的并不在同一直线上,需要按照设计和桥墩实际位置转向后再往前一跨推进,由于目前在用架桥机均无转向系统,施工时如需转向,通常将设备的大车轨道纵向移位后,两侧的大车横移机构分别向相反方向运行(如需左转向,则将右侧大车横移机构向前运行, 左侧大车横移机构向后运行)即完成转向,该操作对设备对钢结构扭伤极大,可能导致变形,且为手工操作,两侧大车机构运行一旦不同步,小车轨距将发生变化,导致小车整体脱轨坠落。The bridge erecting machine is one of the most important construction equipment in the construction of various bridges at present. It is mainly used in the hoisting of beam pieces in bridge construction. Therefore, with the completion of the hoisting of beam pieces of each span, it is necessary to move forward one span. There is a turning radius within the design standard range. The center of the previous span and the center of the latter span are not on the same straight line. It is necessary to steer according to the design and the actual position of the bridge pier, and then move forward one span. Because the bridge erecting machine currently in use has no steering If the system needs to be turned during construction, usually after longitudinally shifting the cart track of the equipment, the cart traverse mechanisms on both sides run in opposite directions respectively (if left steering is required, move the right cart traverse mechanism forward. operation, the left trolley traverse mechanism runs backward) to complete the steering. This operation will greatly damage the equipment to the steel structure, which may lead to deformation, and it is a manual operation. Changes will occur, causing the car to derail and fall as a whole.
实用新型内容Utility model content
为解决上述问题,本实用新型的目的是提供一种架桥机的转向系统,实现架桥机的转向。In order to solve the above problems, the purpose of the present utility model is to provide a steering system of a bridge erecting machine, so as to realize the steering of the bridge erecting machine.
本实用新型实施例中采用以下方案实现:提供一种架桥机的转向系统, 包括第一转向机构和第二转向机构,所述第一转向机构包括行走车底,所述行走车底包括横梁和支腿,所述横梁的左端安装有第一支腿,所述横梁的右端安装有第二支腿,所述第一支腿、第二支腿的底部安装有行走轮;所述横梁的中部开设有圆孔,所述圆孔内安装有顶升组件;所述顶升组件包括安装在所述横梁的圆孔内的转筒,所述转筒内安装有顶升轴,所述顶升轴的外壁上安装有螺旋叶片,所述顶升的下端连接有蜗杆,所述蜗杆连接有蜗轮,所述蜗轮由电机驱动,所述顶升轴的上端设置有回转支撑,所述转筒的内侧壁上安装有顶升支轮,所述顶升支轮与所述螺旋叶片配合,所述顶升支轮的轴向与所述顶升轴的轴向相互垂直;In the embodiment of the present utility model, the following solutions are adopted: a steering system of a bridge erecting machine is provided, including a first steering mechanism and a second steering mechanism, wherein the first steering mechanism includes a traveling vehicle bottom, and the traveling vehicle bottom includes a beam and supporting legs, the left end of the beam is installed with a first leg, the right end of the beam is installed with a second leg, and the bottoms of the first and second legs are installed with walking wheels; A round hole is opened in the middle, and a jacking assembly is installed in the round hole; the jacking assembly includes a drum installed in the round hole of the beam, and a jacking shaft is installed in the drum. A screw blade is installed on the outer wall of the lift shaft, the lower end of the lift is connected with a worm, the worm is connected with a worm wheel, the worm wheel is driven by a motor, the upper end of the lift shaft is provided with a slewing support, the rotating drum is The inner side wall of the machine is provided with a lifting support wheel, the lifting support wheel is matched with the helical blade, and the axial direction of the lifting support wheel and the axial direction of the lifting shaft are perpendicular to each other;
所述第二转向机构包括所述行走车底、所述顶升组件和液压驱动组件,所述第二转向机构的第二支腿的右侧壁上连接有液压驱动组件,所述液压驱动组件包括液压缸和连接杆,所述液压缸的活塞杆的前端连接在所述第二转向机构的第二支腿上,所述液压缸的缸体连接有连接杆,所述第二转向机构的行走车底架设在弧形转向轨道上。The second steering mechanism includes the bottom of the traveling vehicle, the jacking assembly and the hydraulic drive assembly, the right side wall of the second leg of the second steering mechanism is connected with a hydraulic drive assembly, and the hydraulic drive assembly It includes a hydraulic cylinder and a connecting rod. The front end of the piston rod of the hydraulic cylinder is connected to the second leg of the second steering mechanism. The cylinder body of the hydraulic cylinder is connected with a connecting rod. The bottom of the walking car is erected on the arc-shaped steering track.
本实用新型一实施例中,所述第二转向机构的第二支腿的侧壁上开设有吊耳槽,所述吊耳槽内纵向等间距开设有螺纹孔,所述吊耳的上部和下部对称开设有通孔,所述吊耳槽内相邻两个螺纹孔的间距等于所述吊耳两个通孔的间距,螺栓穿过通孔锁入螺纹孔内,所述吊耳与所述液压缸的活塞杆铰接。In an embodiment of the present invention, a lifting lug groove is formed on the side wall of the second leg of the second steering mechanism, and threaded holes are longitudinally equidistant in the lifting lug groove, and the upper part of the lifting lug and The lower part is symmetrically provided with through holes, the spacing between the two adjacent threaded holes in the lifting lug groove is equal to the spacing between the two through holes of the lifting lug, the bolts are locked into the threaded holes through the through holes, and the lifting lugs are connected to the threaded holes. The piston rod of the hydraulic cylinder is hinged.
本实用新型一实施例中,所述转筒内的左部和右部均安装有一个顶升支轮,两个顶升支轮竖直方向的轴距等于1/2个所述螺旋叶片的螺距,两个顶升支轮均位于相邻的两片螺旋叶片之间;所述顶升支轮内设置有转轴,所述转轴的尾部连接有轴承座,所述轴承座固定在所述转筒的外侧壁与所述横梁上表面的连接处上。In an embodiment of the present utility model, a jack-up support wheel is installed on the left and right parts of the rotating drum, and the wheelbase in the vertical direction of the two lift-up support wheels is equal to 1/2 of the helical blades. The two lifting support wheels are located between two adjacent helical blades; the lifting support wheel is provided with a rotating shaft, and the tail of the rotating shaft is connected with a bearing seat, and the bearing seat is fixed on the rotating shaft. on the connection between the outer side wall of the cylinder and the upper surface of the beam.
本实用新型一实施例中,所述转轴与所述轴承座之间连接有第二轴承。In an embodiment of the present invention, a second bearing is connected between the rotating shaft and the bearing seat.
本实用新型一实施例中,所述连接杆包括第一连杆和第二连杆,所述第一连杆上开设有长条形T型槽位于所述第一连杆的左部,所述第二连杆的右部开设有螺纹孔,螺栓穿过所述T型槽穿入所述螺纹孔内旋紧;所述液压缸的右端与所述第二连杆的左端铰接。In an embodiment of the present invention, the connecting rod includes a first connecting rod and a second connecting rod, and the first connecting rod is provided with an elongated T-shaped groove located at the left part of the first connecting rod, so the The right part of the second connecting rod is provided with a threaded hole, and the bolt passes through the T-shaped groove and penetrates into the threaded hole to be tightened; the right end of the hydraulic cylinder is hinged with the left end of the second connecting rod.
本实用新型一实施例中,所述转筒内的顶部安装有上限位电器开关。In an embodiment of the present invention, a top limit electrical switch is installed in the drum.
本实用新型一实施例中,所述转筒的顶部和底部均安装有第一轴承,所述第一轴承的外圈与转筒固定连接,所述第一轴承的内圈与所述顶升轴固定连接。In an embodiment of the present invention, a first bearing is installed on the top and bottom of the rotating drum, the outer ring of the first bearing is fixedly connected with the rotating drum, and the inner ring of the first bearing is connected with the lifting drum. The shaft is fixedly connected.
本实用新型的有益效果:本实用新型提供一种架桥机的转向系统,通过第一转向机构和第二转向机构抬起架桥机的支腿横梁,回转支撑在上部与横梁的接触部分不会与横梁发生相对转动,通过回转支撑自身的旋转有效避免了支撑处对横梁所产生的扭矩,从而转向的过程中对架桥机金属结构不会造成任何损伤,而且操作简便,可以应用于架桥机的整体转向,填补了目前架桥机无转向系统的空白。Beneficial effects of the present utility model: The utility model provides a steering system for a bridge erecting machine. The outrigger beam of the bridge erecting machine is lifted through the first steering mechanism and the second steering mechanism. It will rotate relative to the beam, and the rotation of the slewing support itself can effectively avoid the torque generated by the support on the beam, so that the metal structure of the bridge erecting machine will not be damaged during the turning process, and the operation is simple and can be applied to the frame The overall steering of the bridge machine fills the gap of the current bridge machine without steering system.
附图说明Description of drawings
图1是一种架桥机的转向系统的第二转向机构的结构示意图。FIG. 1 is a schematic structural diagram of a second steering mechanism of a steering system of a bridge erecting machine.
图2是图1的A-A向剖视图。FIG. 2 is a cross-sectional view taken along the line A-A in FIG. 1 .
图3是图1的B处局部放大示意图。FIG. 3 is a partial enlarged schematic diagram of part B of FIG. 1 .
图4是图1的C处局部放大示意图。FIG. 4 is a partial enlarged schematic view of C in FIG. 1 .
图5是图2的D处局部放大示意图。FIG. 5 is a partial enlarged schematic diagram of D of FIG. 2 .
图6是一种架桥机的转向系统的第一转向机构的结构示意图。FIG. 6 is a schematic structural diagram of a first steering mechanism of a steering system of a bridge erecting machine.
图7是架桥机转向前后及弧形转向轨道的简化示意图。Figure 7 is a simplified schematic diagram of the bridge erecting machine before and after steering and the arc-shaped steering track.
图8是行走轮架于弧形转向轨道上的结构示意图。FIG. 8 is a schematic view of the structure of the traveling wheel frame on the arc-shaped steering track.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings.
请参阅图1至图8,本实用新型提供,提供一种架桥机的转向系统,包括第一转向机构和第二转向机构,所述第一转向机构包括行走车底,所述行走车底包括横梁1和支腿,所述横梁1的左端安装有第一支腿2,所述横梁1的右端安装有第二支腿8,所述第一支腿2、第二支腿8的底部安装有行走轮19;所述横梁1的中部开设有圆孔,所述圆孔内安装有顶升组件;所述顶升组件包括安装在所述横梁1的圆孔内的转筒20,所述转筒20内安装有顶升轴5,所述顶升轴5的外壁上安装有螺旋叶片3,所述顶升的下端连接有蜗杆9,所述蜗杆9连接有蜗轮10,所述蜗轮10由电机驱动,所述顶升轴的上端设置有回转支撑6,所述转筒20的内侧壁上安装有顶升支轮14,所述顶升支轮14与所述螺旋叶片3配合,所述顶升支轮14的轴向与所述顶升轴5的轴向相互垂直;Please refer to FIG. 1 to FIG. 8 , the present invention provides a steering system for a bridge erecting machine, including a first steering mechanism and a second steering mechanism, the first steering mechanism includes a traveling vehicle bottom, and the traveling vehicle bottom Including a beam 1 and legs, the left end of the beam 1 is installed with a first leg 2, the right end of the beam 1 is installed with a second leg 8, the bottom of the first leg 2, the second leg 8
所述第二转向机构包括所述行走车底、所述顶升组件和液压驱动组件,所述第二转向机构的第二支腿8的右侧壁上连接有液压驱动组件,所述液压驱动组件包括液压缸15和连接杆18,所述液压缸15的活塞杆16的前端连接在所述第二转向机构的第二支腿8上,所述液压缸15的缸体连接有连接杆18,连接杆固定在一固定物体上,液压缸推出用于驱动第二转向机构移动从而实现架桥机转向,所述第二转向机构的行走车底架设在弧形转向轨道24上,弧形转向轨道的曲率半径可取常用架桥机前、后支腿横梁间距范围值(通常为30m-50m)的中间值40m。The second steering mechanism includes the bottom of the traveling vehicle, the jacking assembly and the hydraulic drive assembly. A hydraulic drive assembly is connected to the right side wall of the second leg 8 of the second steering mechanism. The assembly includes a
请参见图1、图7、图8,本实用新型一实施例中,本系统行走轮的踏面宽于弧形转向轨道的顶面,架桥机转向过程中一般转向角度比较小,因此,架桥机转向半径和弧形转向轨道半径的差距完全可以通过行走轮与轨道之间结合的冗余量来自行调节,可以达到回转自如。Please refer to Fig. 1, Fig. 7, Fig. 8. In an embodiment of the present utility model, the tread of the traveling wheel of the system is wider than the top surface of the arc-shaped steering track, and the steering angle of the bridge erection machine is generally relatively small during the steering process. Therefore, The gap between the steering radius of the bridge erecting machine and the radius of the arc steering track can be completely adjusted by the redundancy of the combination between the traveling wheel and the track, which can achieve free rotation.
请继续参阅图1,本实用新型一实施例中,所述第二转向机构的第二支腿8的侧壁上开设有吊耳槽,所述吊耳槽内纵向等间距开设有螺纹孔,所述吊耳17的上部和下部对称开设有通孔,所述吊耳槽内相邻两个螺纹孔的间距等于所述吊耳17两个通孔的间距,螺栓穿过通孔锁入螺纹孔内,所述吊耳17与所述液压缸15的活塞杆16铰接,由于施工场地的固定物高度不同,以利于连接杆与固定物连接,以利于液压缸的与行走车底的支腿垂直,完整的将液压缸的推力传递给行走车底。Please continue to refer to FIG. 1 , in an embodiment of the present invention, a lifting lug groove is formed on the side wall of the second leg 8 of the second steering mechanism, and there are threaded holes longitudinally and equally spaced in the lifting lug groove, The upper and lower parts of the
请继续参阅图2,本实用新型一实施例中,所述第一支腿2和所述第二支腿8下表面的前部和后部均安装有所述行走轮19,方便移动使用,受力均匀。Please continue to refer to FIG. 2 , in an embodiment of the present invention, the front and rear parts of the lower surfaces of the first leg 2 and the second leg 8 are equipped with the
请继续参阅图1、图3、图6,本实用新型一实施例中,所述转筒20内的左部和右部均安装有一个顶升支轮14,两个顶升支轮14竖直方向的轴距等于1/2个所述螺旋叶片3的螺距,两个顶升支轮14均位于相邻的两片螺旋叶片3之间;所述顶升支轮14内设置有转轴21,所述转轴21的尾部连接有轴承座12,所述轴承座21固定在所述转筒20的外侧壁与所述横梁1上表面的连接处上,保证顶升支轮平滑转动,实现顶升轴的平滑升降。Please continue to refer to FIG. 1 , FIG. 3 , and FIG. 6 , in an embodiment of the present invention, a
请继续参阅图1、图3、图6,本实用新型一实施例中,所述转轴21与所述轴承座12之间连接有第二轴承13。Please continue to refer to FIG. 1 , FIG. 3 , and FIG. 6 , in an embodiment of the present invention, a second bearing 13 is connected between the
请继续参阅图1,本实用新型一实施例中,所述连接杆18包括第一连杆182和第二连杆181,所述第一连杆182上开设有长条形T型槽位于所述第一连杆182的左部,所述第二连181杆的右部开设有螺纹孔,螺栓穿过所述T型槽穿入所述螺纹孔内旋紧;所述液压缸15的右端与所述第二连杆181的左端铰接,以利于根据施工现场固定物与液压缸的距离不同调节长度实现相连接。Please continue to refer to FIG. 1 , in an embodiment of the present invention, the connecting
请继续参阅图1、图6,本实用新型一实施例中,所述转筒20内的顶部安装有上限位电器开关7,用于限制顶升轴的行程。Please continue to refer to FIG. 1 and FIG. 6 , in an embodiment of the present invention, an upper limit electrical switch 7 is installed on the top of the rotating
请继续参阅图1、图6,本实用新型一实施例中,所述转筒20的顶部和底部均安装有第一轴承4,所述第一轴承4的外圈与转筒20固定连接,所述第一轴承4的内圈与所述顶升轴5固定连接,保证顶升轴均匀旋转。Please continue to refer to FIG. 1 and FIG. 6. In an embodiment of the present invention, a
本实用新型一实施例中,驱动所述蜗轮10的电机较佳的采用减速电机,本系统所要求保护的是机械结构,至于如何控制电机、上限位电器开关、液压缸以及电路结构等均为现有的技术,不作保护要求。In an embodiment of the present invention, the motor that drives the
本实用新型具有以下工作原理:The utility model has the following working principle:
第一转向机构(不带液压驱动组件)安装在架桥机前支腿横梁正中间处,第二转向机构(带液压驱动组件的)置于架桥机后支腿横梁正中间处,在施工场地的地面上纵向铺设长度约2-3m的两根弧形转向轨道(此轨道本转向系统的轨道)与架桥机的轨道相互垂直,调好两弧形转向轨道间的轨距相当于装置行走轮的轮距,将行走轮架于该两根弧形转向轨道上,然后将本系统支腿一侧的液压缸连接到架桥机之外的固定物或支架上(通过吊耳调节与液压缸相匹配的高度,连接杆长度可调节该装置与固定物之间的距离),全部连接完毕后可以启动前后两转向机构的电机(电机为双向控制;前后端两装置可同时,也可先后分别启动),电机带动蜗轮转动,当电机驱动蜗轮逆时针转动时,蜗轮再驱动蜗杆顺时针转动,由于顶升支轮对螺旋叶片的作用,使蜗杆缓慢上行(蜗杆运行根据架桥机大车轮轮缘高低设置上限位电气开关,一般设30mm-50mm),使回转支撑顶起前后支腿横梁,直至上限位电气开关动作,此时架桥机大车轮轮缘高于架桥机大车轨道面,此时启动后支腿处装置的液压装置(通过三位四通电磁阀控制液压缸运行),液压缸的活塞杆顶出,则后端部分左移(此时前端不动),形成架桥机右转,反之则左转。转好方向后,大车轨道调整好位置后,反向驱动前后两个转向机构的电机,使蜗轮顺时针转动,带动蜗杆逆时针转动,由于顶升支轮对螺旋叶片的作用,使蜗杆缓慢下行,使大车车轮平稳地架在大车轨道上,然后拆除前后该装置,完成全部转向工作。以上所述仅为本实用新型的较佳实施例,不能理解为对本申请的限制,凡依本实用新型申请专利范围所做的均等变化与修饰,皆应属本实用新型的涵盖范围。The first steering mechanism (without hydraulic drive components) is installed in the middle of the beam of the front outriggers of the bridge erecting machine, and the second steering mechanism (with hydraulic drive components) is placed in the middle of the beams of the rear outriggers of the bridge erecting machine. On the ground of the site, two arc-shaped steering tracks with a length of about 2-3m are laid longitudinally (this track is the track of the steering system) and the track of the bridge erecting machine is perpendicular to each other. Adjusting the gauge between the two arc-shaped steering tracks is equivalent to the device The wheel spacing of the walking wheels, frame the walking wheels on the two arc-shaped steering rails, and then connect the hydraulic cylinder on the side of the outrigger of the system to the fixed object or bracket outside the bridge erection machine (adjust the The height of the hydraulic cylinder and the length of the connecting rod can adjust the distance between the device and the fixed object). After all connections are completed, the motors of the front and rear steering mechanisms can be started (the motors are controlled in two directions; the front and rear devices can be simultaneously or Start respectively), the motor drives the worm wheel to rotate, when the motor drives the worm wheel to rotate counterclockwise, the worm wheel then drives the worm to rotate clockwise, due to the effect of the jacking wheel on the helical blade, the worm moves up slowly (the worm runs according to the size of the bridge erecting machine). Set the upper limit electrical switch for the height of the wheel rim, generally set at 30mm-50mm), so that the slewing support lifts the front and rear outrigger beams until the upper limit electrical switch operates. On the track surface, the hydraulic device installed at the rear outrigger is activated (the operation of the hydraulic cylinder is controlled by the three-position four-way solenoid valve), the piston rod of the hydraulic cylinder is pushed out, and the rear end part moves to the left (the front end does not move at this time), When the bridge erecting machine is formed, turn right, otherwise, turn left. After turning the direction, after adjusting the position of the cart track, reversely drive the motors of the front and rear steering mechanisms to make the worm wheel rotate clockwise and drive the worm to rotate counterclockwise. Go down, make the wheels of the cart smoothly stand on the track of the cart, and then remove the front and rear devices to complete all the steering work. The above descriptions are only preferred embodiments of the present invention and should not be construed as limitations to the present application. All equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
Claims (7)
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CN111335180A (en) * | 2020-04-08 | 2020-06-26 | 福建省特种设备检验研究院 | Steering system of a bridge erecting machine and method of using the same |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN111335180A (en) * | 2020-04-08 | 2020-06-26 | 福建省特种设备检验研究院 | Steering system of a bridge erecting machine and method of using the same |
CN111335180B (en) * | 2020-04-08 | 2024-06-25 | 福建省特种设备检验研究院 | Steering system of bridge girder erection machine and application method thereof |
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