CN211893828U - Jumper production line - Google Patents
Jumper production line Download PDFInfo
- Publication number
- CN211893828U CN211893828U CN201920912811.7U CN201920912811U CN211893828U CN 211893828 U CN211893828 U CN 211893828U CN 201920912811 U CN201920912811 U CN 201920912811U CN 211893828 U CN211893828 U CN 211893828U
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- Prior art keywords
- jumper
- station
- production line
- frame
- blanking
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- Expired - Fee Related
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 57
- 230000005540 biological transmission Effects 0.000 claims abstract description 48
- 238000001514 detection method Methods 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims description 83
- 230000002950 deficient Effects 0.000 claims description 50
- 239000000463 material Substances 0.000 claims description 35
- 238000004806 packaging method and process Methods 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 230000005571 horizontal transmission Effects 0.000 claims description 5
- 230000007306 turnover Effects 0.000 claims 2
- 238000012856 packing Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 12
- 230000003028 elevating effect Effects 0.000 description 7
- 230000009194 climbing Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000012858 packaging process Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
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Abstract
The utility model discloses a jumper production line, which comprises a frame, set up on the jumper at frame both ends, unloading platform, the upper strata that parallel interval set up, lower floor's transmission band, the upper strata, lower floor's transmission band erects in the frame, the frame includes a plurality of station frame units, station frame unit includes braced frame, under bracing frame and mounting plate, mounting plate and last braced frame fixed connection, the upper strata transmission band sets up on mounting plate, lower floor's transmission band sets up on under bracing frame, a jumper loading platform for loading the jumper that waits to detect and pack sets up on upper transmission band, each station operating equipment that jumper detected and jumper packing sets up on one side of upper transmission band and is fixed in mounting plate, upper transmission band drives jumper loading platform and moves forward and detects and pack. The utility model discloses a jumper production line can automatic operation, and transmit smooth jumper production line, very big promotion the production efficiency and the product quality of jumper detection and packing.
Description
Technical Field
The invention relates to a product automatic manufacturing machine system, in particular to a jumper production line.
Background
The coaxial radio frequency line is a key device for realizing effective signal transmission, and the connection of the connector plays a crucial role. On the one hand, the performance quality does not need to be continuously improved, and on the other hand, the manufacturing cost needs to be reduced. To meet the market demand of the frequency band, the jumper must meet the corresponding Voltage Standing Wave Ratio (VSWR) and intermodulation index (PIM). To meet these performance requirements, process uniformity, dimensional accuracy, and production efficiency must be ensured. The patch cord generally consists of a connector and a coaxial radio frequency cable, wherein the connector consists of a shell, a central conductor and the like. The traditional detection and packaging process technical method comprises the following steps: a longitudinal or transverse production line is manually formed in front of a workbench, from the first process, each process is manually operated by using a special tool clamp to finish one manufacture, then the next process is switched to, the manual operation is performed by using the special tool clamp to finish one manufacture, and the whole product manufacture is finished according to the processes in sequence. This process is generally carried out as follows: and in the first procedure, the assembled jumper wire is wound into an O shape, two sides of the jumper wire are bundled by a binding belt, the jumper wire is fixed on a tool clamp, and the subsequent procedure treatment is further carried out according to the detection and packaging sequence. And finishing the packaging of the final good products. And each process also needs to carry out the mouth size detection and the process detection for rejecting unqualified products. The production efficiency is low, the production line is too long, and the labor intensity is high; and the product is frequently transported, and the product appearance damage probability is larger.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a jumper production line, can automatic operation, and transmit smooth jumper production line, very big promotion the production efficiency and the product quality of jumper detection and packing.
A jumper production line comprises a rack, a jumper feeding platform and a jumper discharging platform which are arranged at two ends of the rack, an upper transmission belt and a lower transmission belt which are arranged between the jumper feeding platform and the jumper discharging platform at intervals in parallel, wherein the upper transmission belt and the lower transmission belt are erected on the rack, the rack comprises a plurality of station rack units, each station rack unit comprises an upper supporting frame, a lower supporting frame and a mounting bottom plate, the mounting bottom plate is fixedly connected with the upper supporting frame, the upper transmission belt is arranged on the mounting bottom plate, the lower transmission belt is arranged on the lower supporting frame, a jumper loading platform for loading jumpers to be detected and packaged is arranged on the upper transmission belt, each station operating device for jumper detection and jumper packaging is arranged at one side of the upper transmission belt and fixed on the mounting bottom plate, the upper-layer transmission belt drives the jumper loading platform to move forwards for detection and packaging.
Further, the utility model discloses a jumper production line, jumper production line is still including non-defective products baling line and defective products receptacle, the non-defective products baling line with jumper production line's transmission axis is unanimous, the frame of non-defective products baling line with guide slot height in the unloading frame is unanimous, the guide slot extends to in the frame of non-defective products baling line.
Further, the utility model discloses a jumper production line, jumper detection mechanism sets up before jumper packagine machine constructs, jumper detection mechanism includes standing wave test station, intermodulation test station and withstand voltage test station in proper order, jumper packagine machine constructs including O type circle installation station and shield installation station in proper order, and wherein arbitrary station is judged to the defective products, will not carry out the operation of follow-up station, directly transmits to unloading mechanism by this station, and the manipulator is thrown in to the defective products after upwards grabbing the jumper in to the defective products accept the mouth, if all stations all judge to be OK, transmits to unloading mechanism, places the yields baling line after the manipulator upwards grabs the jumper.
Further, the utility model discloses a jumper production line still is provided with on each station and is used for the jacking loading platform makes loading platform breaks away from the climbing mechanism of upper transmission band, it is right to be provided with on the loading platform with climbing mechanism advances line location's positioning mechanism, it is right to be provided with in the unloading mechanism loading platform jacking height carries out spacing stop gear.
Further, the utility model discloses a jumper production line, jumper unloading platform include the unloading frame, set up in unloading platform body, unloading mechanism and enable in the unloading frame unloading platform body carries out the elevating system of up-and-down motion on the vertical direction, unloading platform body with elevating system links to each other, be provided with horizontal transmission mechanism on the unloading platform body, after the unloading platform body is reachd to jumper loading platform to the jumper loading platform body, unloading mechanism removes the jumper wire from jumper loading platform, elevating system drives jumper loading platform downstream is to lower floor's transmission band height, and passes through horizontal transmission mechanism transfers jumper loading platform to lower floor's transmission band and returns.
Further, the utility model discloses a jumper production line, still set up a hollow defective products on the frame of non-defective products baling line and put in the mouth, the defective products receptacle correspondence set up in the defective products mouth of putting in set up in the below of non-defective products baling line, the defective products is followed the defective products mouth of putting in drops in the defective products receptacle.
Furthermore, the jumper production line of the utility model comprises an O-shaped ring vibration disc arranged on the frame, an O-shaped ring transmission channel and an O-shaped ring material taking device, the O-shaped ring taking device comprises a taking rod and a material pushing sleeve sleeved on the taking rod, the taking rod is conical, the outer diameter of the end part is smaller than the inner diameter of the O-shaped ring pressing groove and smaller than the inner diameter of the O-shaped ring, the outer diameter of the tail part is larger than the inner diameter of the O-shaped ring, the material pushing sleeve comprises an outer side peripheral wall and a bottom wall perpendicular to the material taking rod, the outer diameter of the outer side peripheral wall is smaller than or equal to that of the O-shaped ring pressing groove, the material taking rod is inserted into the O-shaped ring when materials are taken, the O-shaped ring is tightly sleeved on the O-shaped ring mounting rod, when the material pushing sleeve is mounted, the material taking rod is in butt joint with a center hole of the connector, and the material pushing sleeve pushes the O-shaped ring into the O-shaped ring pressing groove on the connector.
Further, the utility model discloses a jumper production line, wherein shield installation station including set up in shield extracting device in the frame, shield extracting device includes operating head and actuating mechanism, and actuating mechanism includes that X is to actuating mechanism, Y to actuating mechanism, Z to actuating mechanism and tilting mechanism, and during the material of getting, the operating head moves to getting on the material position under X to actuating mechanism's drive, and the operating head is in Z picks up the shield downwards under actuating mechanism's drive, and the operating head moves to mounted position department under X to actuating mechanism's drive, and the operating head overturns 90 degrees in the vertical plane under tilting mechanism's drive and aims at mounted position to cover the shield on the connector forward under Y to actuating mechanism's drive.
Has the advantages that: the utility model aims at providing a jumper production line, can automatic operation, and transmit steady, smooth jumper production line, very big promotion the production efficiency and the product quality of jumper detection and packing.
Drawings
Fig. 1, the utility model discloses a transmission device structure schematic diagram of wire jumper production line.
Fig. 2, the utility model discloses a station frame unit structure schematic diagram of wire jumper production line.
Fig. 3 the utility model discloses a station frame unit structure schematic diagram of wire jumper production line.
Reference numerals: 1. jump line material loading platform, 2, standing wave test station, 3, intermodulation test station, 4, withstand voltage test station, 5, O type circle installation station, 6, shield installation station, 7, jump line unloading platform, 8, non-defective products baling line, 9, defective products input port, 41, (withstand voltage test station) station frame unit, 411, go up the supporting framework, 412, lower supporting framework, 413, mounting plate, 42, go up the conveying belt, 43, lower transmission belt, 44, climbing mechanism, 71, unloading frame, 72, the unloading platform body, 73, elevating system 10, loading platform, 11, the jump line, 12, station operating equipment.
Detailed Description
The jumper structure of the present invention will be specifically described below with reference to the drawings.
As shown in fig. 1 to 3, the jumper production line of the present invention comprises a frame, a jumper feeding platform 1 and a jumper discharging platform 7 disposed at two ends of the frame, an upper transmission belt 42 and a lower transmission belt 43 disposed between the jumper feeding platform 1 and the jumper discharging platform 7 at a parallel interval, wherein the upper transmission belt 42 and the lower transmission belt 43 are erected on the frame, the frame comprises a plurality of station frame units 41, each station frame unit 41 comprises an upper support frame 411, a lower support frame 412 and a mounting bottom plate 413, the mounting bottom plate 413 is fixedly connected to the upper support frame 411, the upper transmission belt 42 is disposed on the mounting bottom plate 413, the lower transmission belt 43 is disposed on the lower support frame 412, a jumper loading platform 10 for loading jumpers to be detected and packaged is disposed on the upper transmission belt 42, each station operating equipment 12 of jumper wire detection and jumper wire packing set up in one side of upper conveyor belt 42 is fixed in on mounting plate 413, upper conveyor belt 42 drives jumper wire loading platform 10 moves forward and detects and packs.
Further, the utility model discloses a jumper production line, jumper detection mechanism sets up before the jumper packagine machine constructs, jumper detection mechanism includes standing wave test station 2, intermodulation test station 3 and withstand voltage test station 4 in proper order, jumper packagine machine constructs and includes O type circle installation station 5 and shield installation station 6 in proper order, and wherein arbitrary station is judged to be the defective products, will not carry out the operation of follow-up station, directly transmits to unloading mechanism 73 by this station, and the manipulator is put in to the defective products after upwards grabbing the jumper in to the defective products accept in, if all stations all judge for OK, transmits to unloading mechanism 73, places the yields baling line after the manipulator upwards grabs the jumper.
Further, the utility model discloses a jumper production line still is provided with on each station and is used for the jacking loading platform 10 makes loading platform 10 breaks away from the climbing mechanism 44 of upper transmission band, loading platform 10 with it is right to be provided with on the climbing mechanism 44 loading platform 10 jacking height carries out spacing stop gear 101. The loading platform 10 is further provided with a fixing mechanism 102 for fixing the jumper and a supporting mechanism for supporting the jumper, the fixing mechanism 102 and the supporting mechanism 103 are arranged on the same side, the number of the fixing mechanisms 102 is two, the supporting mechanism is arranged between the fixing mechanisms 102, and a second limiting mechanism for limiting the jacking height of the loading platform 10 is arranged on the supporting mechanism and the station operating equipment 12.
Further, wire jumper unloading platform 7 includes unloading frame 71, set up in unloading platform body 72, unloading mechanism 73 on the unloading frame 71 and enable unloading platform body 72 carries out the elevating system 74 of up-and-down motion on the vertical direction, unloading platform body 72 with elevating system 74 links to each other, be provided with horizontal transmission mechanism on the unloading platform body 72, after wire jumper loading platform 10 reachd unloading platform body 72, unloading mechanism 73 removes the wire jumper from wire jumper loading platform 10, elevating system 74 drives wire jumper loading platform 10 downstream to lower floor's transmission band 43 height, and pass through horizontal transmission mechanism transfers wire jumper loading platform 10 to lower floor's transmission band 43 and returns.
Further, the utility model discloses a jumper production line, jumper production line is still including non-defective products baling line 8 and defective products receptacle, non-defective products baling line 8 with jumper production line's transmission axis is unanimous, non-defective products baling line 8's frame with guide slot height on the unloading frame 71 is unanimous, the guide slot extends to in the frame of non-defective products baling line 8.
Further, the utility model discloses a jumper production line, still set up a hollow defective products on the frame of non-defective products baling line 8 and put in mouth 9, the defective products accepter correspond set up in defective products puts in mouth 9 set up in the below of non-defective products baling line 8, the defective products is followed defective products puts in mouth 9 and drops into the defective products accepter.
Furthermore, the jumper production line of the utility model comprises an O-shaped ring vibration disc arranged on the frame, an O-shaped ring transmission channel and an O-shaped ring material taking device, the O-shaped ring taking device comprises a taking rod and a material pushing sleeve sleeved on the taking rod, the taking rod is conical, the outer diameter of the end part is smaller than the inner diameter of the O-shaped ring pressing groove and smaller than the inner diameter of the O-shaped ring, the outer diameter of the tail part is larger than the inner diameter of the O-shaped ring, the material pushing sleeve comprises an outer side peripheral wall and a bottom wall perpendicular to the material taking rod, the outer diameter of the outer side peripheral wall is smaller than or equal to that of the O-shaped ring pressing groove, the material taking rod is inserted into the O-shaped ring when materials are taken, the O-shaped ring is tightly sleeved on the O-shaped ring mounting rod, when the material pushing sleeve is mounted, the material taking rod is in butt joint with a center hole of the connector, and the material pushing sleeve pushes the O-shaped ring into the O-shaped ring pressing groove on the connector.
Further, the utility model discloses a jumper production line, wherein shield installation station including set up in shield extracting device in the frame, shield extracting device includes operating head and actuating mechanism, and actuating mechanism includes that X is to actuating mechanism, Y to actuating mechanism, Z to actuating mechanism and tilting mechanism, and during the material of getting, the operating head moves to getting on the material position under X to actuating mechanism's drive, and the operating head is in Z picks up the shield downwards under actuating mechanism's drive, and the operating head moves to mounted position department under X to actuating mechanism's drive, and the operating head overturns 90 degrees in the vertical plane under tilting mechanism's drive and aims at mounted position to cover the shield on the connector forward under Y to actuating mechanism's drive.
The production line comprises the following specific processes:
by the wire jumper of preliminary assembly, on the wire jumper loading platform of wire jumper loading platform was loaded to the wound O type, can also realize through the manipulator with the manual work, afterwards in proper order automatic transmission carries out standing wave test station, intermodulation detection station, withstand voltage test station, O type circle installation site and shield installation site and carries out automated inspection and packing to each station: wherein standing wave test station: the equipment passes through the mode of automatic delivery with the wire jumper to standing wave test station, and the cooperation network analyzer tests, and the connector at wire jumper both ends connects two test ports of network analyzer, connects the completion back, and automatic test flows the yields to next station after the test, and the defective products are rejected, pass the yields and defective products signal on to the MES system. Intermodulation detection station: the good product jumper wire that will standing wave test reaches intermodulation test station through the mode of automatic delivery, cooperates the intermodulation in order to test, and the connector at jumper wire both ends connects two test ports of intermodulation tester, connects the completion back, and automatic test flows the good product to next station after the test, and the defective products are rejected, passes on the good product and defective products signal to the MES system. Pressure-resistant test station: the good product jumper wire that will intermodulation test passes through the mode of automatic delivery to withstand voltage test station, and the withstand voltage appearance of cooperation tests, and the connector of jumper wire one end is connected a test port of withstand voltage appearance, connects and accomplishes the back, and automatic test flows the good product to next station after the test, and the defective products are rejected, passes on the good product and the defective products signal and transmits the MES system. O-shaped ring installation station: and installing O-shaped sealing rings at two ends, and installing the O-shaped sealing rings on the outer circle of the main body of the two-end connector which flows down from the previous station. The dust cover mounting station: and (4) loading the dustproof cover on the excircle of the main body of the two-end connector which flows down from the last station.
Carry out follow-up yields manual packaging process waterproof label through the yields baling line after this and paste station, fish bubble bag packing station, winding membrane packing station after and label, bagging-off, seal back product off-line: wherein waterproof label pastes station: and (4) attaching a waterproof label to the outer diameter of the cable flowing down from the last station. Fish bag packaging station: and sleeving the two-end connector body which flows down from the previous station with a fish soaking bag, and tightening with a binding wire. Winding a film packaging station: and (4) tightening the main bodies of the two end connectors of the jumper by using a winding film.
Has the advantages that: the utility model aims at providing a jumper production line, can automatic operation, and transmit steady, smooth jumper production line, very big promotion the production efficiency and the product quality of jumper detection and packing.
Claims (8)
1. A jumper production line comprises a rack and is characterized in that a jumper feeding platform and a jumper discharging platform are arranged at two ends of the rack, an upper transmission belt and a lower transmission belt are arranged between the jumper feeding platform and the jumper discharging platform at intervals in parallel, the upper transmission belt and the lower transmission belt are erected on the rack, the rack comprises a plurality of station rack units, each station rack unit comprises an upper supporting frame, a lower supporting frame and a mounting bottom plate, the mounting bottom plate is fixedly connected with the upper supporting frame, the upper transmission belt is arranged on the mounting bottom plate, the lower transmission belt is arranged on the lower supporting frame, a jumper loading platform for loading jumpers to be detected and packaged is arranged on the upper transmission belt, each station operating device for jumper detection and jumper packaging is arranged at one side of the upper transmission belt and is fixed on the mounting bottom plate, the upper-layer transmission belt drives the jumper loading platform to move forwards for detection and packaging.
2. The jumper production line of claim 1, further comprising a good product packaging line and a defective product container, wherein the good product packaging line is aligned with a transmission axis of the jumper production line.
3. The jumper production line according to claim 2, wherein the jumper detection mechanism is arranged in front of the jumper packaging mechanism, the jumper detection mechanism sequentially comprises a standing wave test station, an intermodulation test station and a pressure-resistant test station, the jumper packaging mechanism sequentially comprises an O-shaped ring installation station and a dust cover installation station, any station is judged to be a defective product, operation of a subsequent station is not performed, the station is directly transmitted to the blanking mechanism, the jumper is grabbed upwards by the manipulator and then put into the defective product accommodating opening, if all the stations are judged to be OK, the jumper is transmitted to the blanking mechanism, and the manipulator grabs the jumper upwards and then places the jumper on the defective product packaging line.
4. The jumper production line according to claim 3, wherein each station is further provided with a jacking mechanism for jacking the loading platform to enable the loading platform to be separated from the upper transmission belt, the loading platform is provided with a positioning mechanism for positioning the loading platform and the jacking mechanism, and the blanking mechanism is provided with a limiting mechanism for limiting the jacking height of the loading platform.
5. The jumper production line according to claim 4, wherein the jumper blanking platform comprises a blanking frame, a blanking platform body arranged on the blanking frame, a blanking mechanism and a lifting mechanism capable of enabling the blanking platform body to move up and down in the vertical direction, the blanking platform body is connected with the lifting mechanism, a horizontal transmission mechanism is arranged on the blanking platform body, when the jumper loading platform reaches the blanking platform body, the blanking mechanism removes the jumper from the jumper loading platform, the lifting mechanism drives the jumper loading platform to move downwards to the height of the lower-layer conveying belt, and the jumper loading platform is transferred to a lower-layer conveying belt to return through the horizontal conveying mechanism, the height of a rack of the good product packaging line is consistent with that of a guide groove in the blanking rack, and the guide groove extends to the rack of the good product packaging line.
6. The jumper production line according to claim 5, wherein a hollow defective product input opening is further formed in the frame of the good product packaging line, the defective product container is correspondingly arranged below the defective product input opening, and the defective product is input into the defective product container from the defective product input opening.
7. The jumper production line according to any one of claims 3 to 6, wherein the O-ring installation station comprises an O-ring vibration disc, an O-ring transmission channel and an O-ring material taking device, the O-ring material taking device comprises a material taking rod and a material pushing sleeve, the material taking rod is arranged on the machine frame and is in a conical shape, the outer diameter of the end part of the material taking rod is smaller than or equal to the inner diameter of an O-ring pressing groove and smaller than the inner diameter of the O-ring, the outer diameter of the tail part of the material taking rod is larger than the inner diameter of the O-ring, the material pushing sleeve comprises an outer side peripheral wall and a bottom wall perpendicular to the material taking rod, the outer diameter of the outer side peripheral wall is smaller than or equal to the outer diameter of the O-ring pressing groove, the material taking rod is inserted into the O-ring during material taking, the O-ring is tightly sleeved on the, the pushing sleeve pushes the O-shaped ring into the O-shaped ring pressing groove on the connector.
8. The jumper production line of any one of claims 3-6, wherein the dust cover installation station comprises a dust cover taking device arranged on the rack, the dust cover taking device comprises an operating head and a driving mechanism, the driving mechanism comprises an X-direction driving mechanism, a Y-direction driving mechanism, a Z-direction driving mechanism and a turnover mechanism, the operating head moves to a taking position under the driving of the X-direction driving mechanism when taking materials, the operating head picks up the dust cover downwards under the driving of the Z-direction driving mechanism, the operating head moves to a mounting position under the driving of the X-direction driving mechanism, the operating head is overturned by 90 degrees in a vertical plane to be aligned with the mounting position under the driving of the turnover mechanism, and the dust cover is covered on the connector forwards under the driving of the Y-direction driving mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920912811.7U CN211893828U (en) | 2019-06-18 | 2019-06-18 | Jumper production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920912811.7U CN211893828U (en) | 2019-06-18 | 2019-06-18 | Jumper production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211893828U true CN211893828U (en) | 2020-11-10 |
Family
ID=73282197
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920912811.7U Expired - Fee Related CN211893828U (en) | 2019-06-18 | 2019-06-18 | Jumper production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211893828U (en) |
-
2019
- 2019-06-18 CN CN201920912811.7U patent/CN211893828U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201110 |
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| CF01 | Termination of patent right due to non-payment of annual fee |