CN211892056U - Ear wire assembly quality and automatic gauze mask production line - Google Patents
Ear wire assembly quality and automatic gauze mask production line Download PDFInfo
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- CN211892056U CN211892056U CN202020539205.8U CN202020539205U CN211892056U CN 211892056 U CN211892056 U CN 211892056U CN 202020539205 U CN202020539205 U CN 202020539205U CN 211892056 U CN211892056 U CN 211892056U
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- mask
- ear wire
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- ear
- roller
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000003466 welding Methods 0.000 claims abstract description 63
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 238000000034 method Methods 0.000 claims abstract description 11
- 239000004744 fabric Substances 0.000 claims description 49
- 238000003825 pressing Methods 0.000 claims description 9
- 238000004806 packaging method and process Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000004804 winding Methods 0.000 abstract description 7
- 230000005540 biological transmission Effects 0.000 description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 3
- 235000017491 Bambusa tulda Nutrition 0.000 description 3
- 241001330002 Bambuseae Species 0.000 description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 3
- 239000011425 bamboo Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 2
- 241000711573 Coronaviridae Species 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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Abstract
The utility model provides an ear wire assembly quality and automatic gauze mask production line relates to gauze mask production facility field. An earline assembly device comprising: an ear wire assembly workbench; the lug wire welding mechanism is arranged on the lug wire assembling workbench; the ear wire conveying mechanism comprises an ear wire feeding barrel and an ear wire conveying wheel arranged on the ear wire welding mechanism; the mask conveying belt is arranged on the ear wire assembling workbench. The ear wire is convoluteed on ear wire feed cylinder, along with ear wire welding process's propulsion, the ear wire constantly rotates from ear wire feed cylinder and transfers, can not have unnecessary ear wire in the whole production process and pile up the winding, has avoided the easy winding problem of knoing of ear wire in data send process to production efficiency has been improved.
Description
Technical Field
The utility model relates to a gauze mask production facility field, more specifically relates to an ear wire assembly quality and automatic gauze mask production line.
Background
Along with the outbreak and global spread of the new coronavirus epidemic situation, the demand of the disposable mask is suddenly increased, and how to improve the production efficiency of the disposable mask becomes the focus of attention of various manufacturers.
Nowadays, semi-automatic production of disposable masks has been achieved through semi-automatic mask production lines. However, in the prior art, a semi-automatic mask production line has more problems. Wherein, the most outstanding problem is the conveying of ear wire, and the ear wire twine easily in data send process and ties a knot, finally leads to the production process to pause, need constantly arrange in order the ear wire, reduces production efficiency, has increased the cost of labor.
Disclosure of Invention
The utility model aims at having the above-mentioned problem to current technique, provided an ear wire assembly quality and automatic gauze mask production line that can avoid the ear wire winding to tie a knot, convey smoothly.
The purpose of the utility model can be realized by the following technical proposal: an ear wire assembly device comprising:
an ear wire assembly workbench;
the lug wire welding mechanism is arranged on the lug wire assembling workbench;
the ear wire conveying mechanism comprises an ear wire feeding barrel and an ear wire conveying wheel arranged on the ear wire welding mechanism;
the mask conveying belt is arranged on the ear wire assembling workbench.
As a further improvement of the utility model, the ear wire welding mechanism comprises a working frame, the vertical setting of working frame is on ear wire assembly workbench, be provided with the ear wire welding component that can follow vertical direction and reciprocate on the working frame.
As a further improvement of the utility model, the ear wire welding element moves up and down through a guide pillar arranged on the working frame.
As a further improvement of the present invention, the ear wire welding element is driven by a cylinder or a motor.
As a further improvement, the ear wire feeding barrel is arranged on the ear wire assembling workbench and/or on the side of the ear wire welding mechanism.
The utility model also provides an automatic gauze mask production line, include:
a work table;
the feeding device comprises a plurality of feeding rollers;
the mask body assembling device is arranged on the workbench and processes the mask fabric and the nose bridge line transmitted by the feeding device into a semi-finished mask;
the above-described lug wire assembling device; and
mask conveyer, mask conveyer sets up mask main part assembly quality with between the ear wire assembly quality, follow semi-manufactured goods mask main part assembly quality transmits extremely ear wire welding mechanism.
As a further improvement of the utility model, the feeding roller comprises a plurality of fabric conveying rollers and a nose bridge line conveying roller.
As a further improvement, the fabric conveying rollers are three, the fabric conveying rollers rotate continuously, and the nose bridge line conveying rollers rotate intermittently.
As a further improvement of the utility model, the mask body assembling device comprises a mask fabric folding mechanism, a nose bridge line assembling mechanism and a mask welding mechanism.
As a further improvement of the utility model, the mask fabric folding mechanism comprises a fold roller and a fold plate; three truncated cone bodies which are connected end to end are arranged on the folding roller; the corrugated plate is a plurality of plates which are staggered and stacked.
As a further improvement, the mask welding mechanism includes a plurality of rollers, the rollers are respectively: the first roller is used for wrapping and pressing the upper edge and the lower edge of the mask fabric; the second roller is used for welding and packaging the upper edge and the lower edge of the mask; the third roller is used for pressing the left edge and the right edge of the mask fabric; the fourth roller is used for welding and packaging the left edge and the right edge of the mask fabric; and the fifth roller is used for transferring the mask and cutting the mask.
Based on the technical scheme, the embodiment of the utility model provides a can produce following technological effect at least:
1. the utility model provides an ear wire assembly quality, ear wire transport mechanism include ear wire pay-off section of thick bamboo and set up the ear wire transfer wheel in ear wire welding mechanism side, and the ear wire is convoluteed on ear wire pay-off section of thick bamboo, and along with ear wire welding process's propulsion, the ear wire constantly rotates from ear wire pay-off section of thick bamboo and transfers, can not have unnecessary ear wire in the whole production process and pile up the winding, has avoided the ear wire to twine the problem of knoing easily in data send process to production efficiency has been improved.
The ear wire feeding barrel can be arranged on the ear wire assembling workbench and/or the side surface of the ear wire welding mechanism. The position of the ear wire feeding barrel is determined according to the setting of the production line and the conditions of the production field, so that ear wire transmission is more suitable for actual production, the ear wire conveying path is shortened, and the problem of ear wire winding and knotting is further reduced.
The utility model also provides an automatic gauze mask production line, it contains above-mentioned ear wire assembly quality, realizes full-automatic gauze mask production through mutually supporting of material feeding unit, gauze mask main part assembly quality, ear wire assembly quality, gauze mask conveyer, has improved production efficiency, has reduced the cost of labor.
Drawings
The following detailed description of embodiments of the invention is provided with reference to the accompanying drawings, in which:
fig. 1 is a schematic structural diagram of the ear wire assembling device of the present invention.
Fig. 2 is a schematic structural view of the feeding device.
Fig. 3 is a schematic view showing the structure of the mask body assembling device.
Fig. 4 is a schematic view showing the assembled structure of the mask body assembling device, the mask transfer device, and the ear line assembling device.
In the figure, 100, the ear wire mounting device; 110. an ear wire assembly workbench; 120. an ear wire feeding barrel; 130. an ear wire transfer wheel; 140. a mask conveyor belt; 150. a working frame; 160. an ear wire bonding element; 170. a guide post; 200. a work table; 210. a conveyor belt; 220. a feeding roller; 230. a conveying roller; 241. a folding roller; 242. a corrugated board; 250. a nose bridge wire assembly mechanism; 261. a first roller; 262. a second roller; 263. a third roller; 264. a fourth roller; 265. a fifth roller; 266. a hand wheel; 300. a mask transfer device; 400. finished product doffer.
Detailed Description
The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
The technical solution provided by the present invention is explained in more detail with reference to fig. 1 to 4.
An ear wire assembly device 100, as shown in fig. 1, comprising: ear wire assembly workbench 110, ear wire welding mechanism, ear wire transmission mechanism and mask transmission belt 140.
The ear wire welding mechanism is provided on the ear wire fitting table 110 for welding the cut ear wire to the semi-finished mask.
The ear wire transfer mechanism includes an ear wire feed drum 120 and an ear wire transfer wheel 130 disposed on the ear wire welding mechanism. The ear wire is convoluteed on ear wire feed cylinder 120, and along with ear wire welding process's propulsion, the ear wire constantly rotates from ear wire feed cylinder 120 and transfers, can not have unnecessary ear wire in the whole production process and pile up the winding, has avoided the easy problem of twining and knoing of ear wire in data send process to production efficiency has been improved. The ear wire which is rotated and placed down from the ear wire feeding barrel 120 is conveyed to the ear wire welding mechanism through the ear wire conveying wheel 130, and the preparation work of ear wire welding is completed.
The mask conveyor 140 is disposed on the ear wire assembly table 110, and is used to transfer the semi-finished mask to the ear wire welding mechanism to complete the ear wire welding process.
Further, the ear wire welding mechanism includes a work frame 150 vertically disposed on the ear wire mounting table 110, and an ear wire welding member 160 vertically movable up and down is disposed on the work frame 150. When the semi-finished mask is transferred to the ear wire welding mechanism, the ear wire is transferred to the ear wire welding mechanism through the ear wire feeding barrel 120 and the ear wire transfer wheel 130, the ear wire is cut and rotated to be aligned with the semi-finished mask, the ear wire welding element 160 moves downward through the guide post 170 arranged on the working frame 150 to complete welding, and then the ear wire welding element 160 moves upward through the guide post 170 to be reset.
Further, the ear wire welding member 160 is driven by an air cylinder or a motor. The lug wire welding member 160 is moved up and down by the cylinder driving in this embodiment.
Further, the ear wire feeding cylinder 120 is provided on the ear wire fitting table 110 and/or a side of the ear wire welding mechanism. The position of the ear wire feeding barrel 120 is determined according to the setting of the production line and the condition of the production field, so that ear wire transmission is more suitable for actual production, the ear wire transmission path is shortened, and the problem of ear wire winding and knotting is further reduced. In this embodiment, the ear wire feeding barrel 120 is disposed at the side of the ear wire welding mechanism, and it can be known that the ear wire feeding barrel 120 can also be disposed on the ear wire assembling workbench 110 or at other positions.
Furthermore, the number of the ear line welding mechanisms is two, and the ear line welding mechanisms are respectively used for welding the ear lines on the left side and the right side of the mask.
The utility model also provides an automatic gauze mask production line, as shown in fig. 2-4, include: the automatic mask assembling device comprises a workbench 200, a feeding device, a mask body assembling device, a mask conveying device 300, an ear line assembling device 100 and a finished product blanking device 400.
The work table 200 is provided with a conveyor belt 210 for conveying the mask.
The feeding device includes a plurality of feeding rollers 220. The feeding roller 220 includes a plurality of fabric conveying rollers and nose bridge line conveying rollers. In this embodiment, the number of the fabric conveying rollers is three, the fabric conveying rollers continuously rotate, and the nose bridge line conveying rollers intermittently rotate. The three fabric conveying rollers are respectively used for conveying the outer layer, the middle spraying and melting cloth and the inner layer of the mask fabric.
The feeding device further comprises a mask fabric aligning mechanism, and the three layers of mask fabrics are aligned and compacted through the mask fabric aligning mechanism.
Specifically, the mask fabric aligning mechanism includes a conveying roller 230 on an upper layer and two conveying rollers 230 on a lower layer, the two conveying rollers 230 on the lower layer are respectively arranged on the left and right of the conveying roller 230 on the upper layer, and the three conveying rollers 230 form a triangular structure. The mask fabric is transferred between the upper transfer roller 230 and the lower transfer roller 230, and is aligned and compacted through a gap between the upper transfer roller 230 and the lower transfer roller 230.
The mask body assembling device is arranged on the workbench 200, and the mask shell fabric and the nose bridge line transmitted by the feeding device are processed into a semi-finished mask by the mask body assembling device.
Further, the mask body assembling device comprises a mask fabric folding mechanism, a nose bridge line assembling mechanism 250 and a mask welding mechanism.
The mask fabric folding mechanism comprises a folding roller 241 and a folding plate 242.
Specifically, be provided with the round platform body of three end to end on the fold gyro wheel 241, similar pagoda structure, the gauze mask surface fabric after the alignment forms preliminary fold through fold gyro wheel 241 on the gauze mask surface fabric, afterwards, gauze mask surface fabric is through fold board 242, makes preliminary fold further stereotype. In this embodiment, the corrugated board 242 is a plurality of staggered and stacked boards, specifically, the boards are horizontally placed and staggered and stacked in the vertical direction, and when the mask fabric passes through the corrugated board 242, the edges of the staggered and stacked boards further shape the primary corrugations.
Gauze mask welding mechanism includes a plurality of gyro wheels, the gyro wheel is respectively: the first roller 261 is used for wrapping and pressing the upper edge and the lower edge of the mask fabric; the second roller 262 is used for welding and packaging the upper edge and the lower edge of the mask; the third roller 263 is used for pressing the left edge and the right edge of the mask fabric; a fourth roller 264 for welding and packaging the left and right edges of the mask fabric; and a fifth roller 265 for transferring the mask and cutting the mask.
The mask fabric conveyed from the feeding structure is conveyed by the conveyor belt 210 of the worktable 200 and sequentially passes through the first roller 261 to the fifth roller 265, so that the mask fabric becomes a semi-finished mask.
The left and right sides of the first to fifth rollers 261 to 265 are provided with hand wheels 266 in the vertical direction for adjusting the positions of the rollers in the vertical direction.
The nose bridge wire attaching mechanism 250 cuts the nose bridge wire and transfers the cut nose bridge wire to the first roller 261, and fixes the nose bridge wire at a predetermined position when wrapping and pressing the upper and lower edges of the mask fabric.
The mask transfer device 300 is provided between the mask body assembling device and the ear wire assembling device 100, and transfers the semi-finished mask from the mask body assembling device to the ear wire assembling device 100. Specifically, the mask conveying device 300 is provided with a conveying belt 210. According to the setting of production line and the condition in production place can adjust gauze mask conveyer 300, make production more smooth and easy, improve production line production efficiency.
The ear wire assembling device 100 is configured as described above, and further, after the ear wire is welded, the mask enters the finished product blanking device 400 to complete the blanking collection of the finished mask.
The whole production process of the disposable mask is as follows:
1. feeding: the outer layer, the middle spray-melting cloth and the inner layer of the mask fabric are conveyed to a mask fabric aligning mechanism through fabric conveying rollers, and the three layers of mask fabrics are aligned and compacted through the mask fabric aligning mechanism; the nose bridge wire transfer roller transfers the nose bridge wire to the nose bridge wire assembling mechanism 250.
And a semi-finished mask: the aligned mask fabric is folded and shaped through the mouth cover fabric folding mechanism, then is sequentially conveyed to the first roller 261 to the fifth roller 265, and sequentially carries out upper and lower edge pressing and welding, left and right edge pressing and welding, and cutting; the nose bridge line is cut at the nose bridge line assembling mechanism 250, the cut nose bridge line is conveyed to the first roller 261, the upper edge and the lower edge of the mask fabric are wrapped and compressed, the nose bridge line is fixed at a preset position, and the nose bridge line is conveyed to the first roller 261 to the fifth roller 265 in sequence to form a semi-finished mask.
And conveying the semi-finished mask: the semi-manufactured mask is transferred to the ear wire attaching device 100 through the mask transferring device 300.
And ear wire welding: the semi-finished mask is transmitted to an ear wire welding mechanism through a mask transmission belt; the ear wire transferred from the ear wire feeding barrel 120 by rotation is transferred to the ear wire welding mechanism by the ear wire transfer wheel 130, the ear wire is cut and rotated to be aligned with the semi-finished mask, the ear wire welding element 160 moves downwards by the guide post 170 arranged on the working frame 150 to complete welding, and then the ear wire welding element 160 moves upwards by the guide post 170 to reset.
And blanking a finished product.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (9)
1. An ear wire assembly device, comprising:
an ear wire assembly workbench;
the lug wire welding mechanism is arranged on the lug wire assembling workbench;
the ear wire conveying mechanism comprises an ear wire feeding barrel and an ear wire conveying wheel arranged on the ear wire welding mechanism;
the mask conveying belt is arranged on the ear wire assembling workbench.
2. The ear wire assembling device according to claim 1, wherein the ear wire welding mechanism comprises a work frame vertically disposed on the ear wire assembling work table, and the work frame is provided with the ear wire welding member vertically movable up and down.
3. The lug wire assembling device according to claim 2, wherein said lug wire bonding member is moved up and down by a guide post provided on said work frame.
4. The lug wire assembling device according to claim 1, wherein the lug wire feeding cylinder is provided on the lug wire assembling table and/or on a side of the lug wire welding mechanism.
5. An automatic mask production line is characterized by comprising:
a work table;
the feeding device comprises a plurality of feeding rollers;
the mask body assembling device is arranged on the workbench and processes the mask fabric and the nose bridge line transmitted by the feeding device into a semi-finished mask;
the ear wire mounting device of any one of claims 1-4; and
mask conveyer, mask conveyer sets up mask main part assembly quality with between the ear wire assembly quality, follow semi-manufactured goods mask main part assembly quality transmits extremely ear wire welding mechanism.
6. The automatic mask production line according to claim 5, wherein the feed roller comprises a plurality of fabric conveying rollers and nose bridge line conveying rollers.
7. The automatic mask production line according to claim 5, wherein the mask body assembling device comprises a mask fabric folding mechanism, a nose bridge line assembling mechanism and a mask welding mechanism.
8. The automatic mask production line according to claim 7, wherein the mask fabric folding mechanism comprises a folding roller and a folding plate; three truncated cone bodies which are connected end to end are arranged on the folding roller; the corrugated plate is a plurality of plates which are staggered and stacked.
9. The automatic mask production line according to claim 7, wherein the mask welding mechanism comprises a plurality of rollers, and the rollers are respectively: the first roller is used for wrapping and pressing the upper edge and the lower edge of the mask fabric; the second roller is used for welding and packaging the upper edge and the lower edge of the mask; the third roller is used for pressing the left edge and the right edge of the mask fabric; the fourth roller is used for welding and packaging the left edge and the right edge of the mask fabric; and the fifth roller is used for transferring the mask and cutting the mask.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020539205.8U CN211892056U (en) | 2020-04-13 | 2020-04-13 | Ear wire assembly quality and automatic gauze mask production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020539205.8U CN211892056U (en) | 2020-04-13 | 2020-04-13 | Ear wire assembly quality and automatic gauze mask production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211892056U true CN211892056U (en) | 2020-11-10 |
Family
ID=73277584
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020539205.8U Expired - Fee Related CN211892056U (en) | 2020-04-13 | 2020-04-13 | Ear wire assembly quality and automatic gauze mask production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211892056U (en) |
-
2020
- 2020-04-13 CN CN202020539205.8U patent/CN211892056U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201110 |