CN211889494U - Filter shell edge covering device for laser cutting vehicle - Google Patents
Filter shell edge covering device for laser cutting vehicle Download PDFInfo
- Publication number
- CN211889494U CN211889494U CN202020427672.1U CN202020427672U CN211889494U CN 211889494 U CN211889494 U CN 211889494U CN 202020427672 U CN202020427672 U CN 202020427672U CN 211889494 U CN211889494 U CN 211889494U
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- laser cutting
- electric module
- direction electric
- filter shell
- robot
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Abstract
The utility model provides a device of borduring of automobile-used filter shell of laser cutting, including frame, storing platform, robot material loading subassembly, laser cutting subassembly, automobile-used filter shell, work piece holder, swivel work head. Three stations, namely a feeding station, a laser cutting station and a discharging station are uniformly distributed above the rotary worktable, wherein the feeding station and the laser cutting station are automated, and the feeding and cutting processes are completed by matching a robot with a mechanical arm, an XYZ three-axis linkage electric module and executing devices such as a laser cutting head, so that the processing efficiency and the quality of the equipment are improved.
Description
Technical Field
The utility model belongs to the laser cutting field, concretely relates to automobile-used filter shell of laser cutting device of borduring.
Background
With the continuous development of economy and the continuous improvement of the industrialization level, the traditional production and manufacturing mode is gradually eliminated, the use of advanced equipment is more and more extensive, and particularly in the manufacturing industry, the sound of calling robot is always kept high.
In some subdivision fields, for example, some part processing industries, processes such as cutting, punching, welding and the like of some workpieces are often involved, taking workpiece cutting as an example, common processing modes include mechanical cutting, flame cutting, plasma cutting, laser cutting and the like, and the mechanical cutting easily causes defects such as local deformation of the workpieces, low cutting precision and the like; the problems of workpiece edge defects, cutting section defects, slag adhering, cracks and the like are easily caused by the fact that preheating flame is too strong and the relative height of a cutting nozzle and a workpiece is difficult to control in flame cutting; the plasma cutting has the disadvantages of large cutting tolerance, large amount of smoke generated in the processing process, high equipment cost and large power consumption; the laser cutting has the advantages of non-contact processing, high energy density, small local heat affected zone, small local deformation and the like.
SUMMERY OF THE UTILITY MODEL
The utility model provides a to the not enough of above-mentioned prior art, a device of borduring of automobile-used filter shell of laser cutting is provided.
The utility model discloses a following technical scheme realizes:
the utility model provides a device of borduring of automobile-used filter shell of laser cutting, including frame, storing platform, robot material loading subassembly, laser cutting subassembly, automobile-used filter shell, work piece holder, swivel work head. The storage table is arranged at the diagonal position of the rack, the robot feeding assembly and the storage table are arranged oppositely, the laser cutting assembly and the rotary workbench are respectively arranged at the other two diagonal positions of the rack side by side, the vehicle filter shell is clamped and fixed on the workpiece fixture, and the workpiece fixtures are uniformly distributed on the rotary workbench in three groups;
the storage table comprises a step table, cylindrical storage lattices and threaded holes, the step table is four-stage steps, the relative height and width of each stage of step are consistent, the total number of the cylindrical storage lattices is sixteen, four cylindrical storage lattices are distributed on each stage of step at equal intervals in a group, the total number of the threaded holes is four, and the threaded holes are uniformly distributed in the center of the bottom of the cylindrical storage lattice of the stage of step;
the robot feeding assembly comprises a robot and a manipulator, wherein the manipulator comprises a manipulator mounting plate, clamping cylinders and mechanical fingers, the manipulator is mounted on a flange plate at the tail end of the robot through the manipulator mounting plate, the clamping cylinders are fixed on the manipulator mounting plate, and the mechanical fingers are symmetrically mounted on two sides of the clamping cylinders;
the laser cutting assembly comprises a truss, an X-direction electric module, a Y-direction electric module, a Z-direction electric module, an L-shaped connecting plate and a laser cutting head, wherein the X-direction electric module is fixed on the truss, the Y-direction electric module is installed on the X-direction electric module, the Z-direction electric module is installed on the Y-direction electric module through the L-shaped connecting plate, the laser cutting head is installed on a sliding block of the Z-direction electric module, and X, Y, Z three-direction composite motion can be realized under the combined action of the XYZ three-axis motion system;
the vehicle filter shell comprises a cylinder body and an edge covering, wherein the cylinder body is cylindrical, the top of the cylinder body is a frustum, and the bottom of the cylinder body is an annular edge covering;
the workpiece clamp comprises three-jaw air cylinders, T-shaped fingers and a supporting table, wherein three groups of the T-shaped fingers are uniformly distributed on pneumatic sliding blocks of the three-jaw air cylinders, and the supporting table is fixed at the center of the three-jaw air cylinders;
rotary platform includes the rotating disc, go up the backup pad, the stand, the bottom suspension fagging, driven gear pivot subassembly, the chain, driving gear pivot subassembly, the gear motor support, gear motor, driven gear pivot subassembly both sides respectively with last backup pad, the bearing cooperation installation in the bottom suspension fagging locating hole, rotating disc location blind hole and the coaxial cooperation installation of driven gear pivot subassembly one end, gear motor fixes on the under bracing through reducing the gear motor support, driving gear pivot subassembly one side passes through the shaft coupling with gear motor and realizes being connected, the bearing cooperation installation in opposite side and the bottom suspension fagging locating hole, driving gear pivot subassembly passes through the chain with driven gear pivot subassembly and realizes being connected.
The utility model discloses following beneficial effect has:
1. the storage table provided by the utility model comprises the step table, the cylindrical storage lattices and the threaded holes, the vehicle filter shell can be arranged in the cylindrical storage lattices of the step table of different levels at equal intervals, the mechanical arm can be clamped in a layering way, and the loading efficiency is improved; the same transverse tooth-shaped structure is arranged on one side of the mechanical finger and one side of the T-shaped finger, so that the surface contact friction force can be improved, and in addition, the surface of the structure is coated with anti-skid rubber, so that the mechanical abrasion or deformation of a filter shell caused by hard contact can be avoided;
2. the utility model provides a rotatory workstation top evenly distributed three station, material loading station, laser cutting station and unloading station promptly, preceding both accomplish material loading and cutting process through actuating device such as robot cooperation manipulator, the electronic module of XYZ triaxial linkage cooperation laser cutting head respectively, and then effectively improved production machining efficiency, in addition, adopt laser cutting non-contact processing, under high energy density laser beam effect, the work piece edge heat altered shape after the cutting is little, no burr.
Drawings
FIG. 1 is a structural diagram of a laser cutting vehicle filter housing edge covering device of the present invention;
FIG. 2 is a view of the structure of the storage table;
FIG. 3 is a block diagram of a robotic loading assembly;
FIG. 4 is a block diagram of a robot;
FIG. 5 is a block diagram of a laser cutting assembly;
FIG. 6 is a structural view of a filter housing for a vehicle;
FIG. 7 is a block diagram of the work holder;
FIG. 8 is a block diagram of the rotary table;
the robot comprises a machine frame 1, a storage table 2, a robot feeding assembly 3, a laser cutting assembly 4, a vehicle filter shell 5, a workpiece clamp 6, a rotary workbench 7, a step table 201, a cylindrical storage grid 202, a threaded hole 203, a robot 301, a manipulator 302, a manipulator mounting plate 3021, a clamping cylinder 3022, a mechanical finger 3023, a truss 401, an X-direction electric module 402, a Y-direction electric module 403, a Z-direction electric module 404, an L-shaped connecting plate 405, a laser cutting head 406, a three-jaw cylinder 601, a T-shaped finger 602, a support table 603, a rotary disc 701, an upper support plate 702, a column 703, a lower support plate 704, a driven gear rotating shaft assembly 705, a chain 706, a driving gear rotating shaft assembly 707, a speed reducing motor support 708 and a speed reducing motor 709.
Detailed Description
The utility model provides a device of borduring of automobile-used filter shell of laser cutting, including frame 1, storing platform 2, robot material loading subassembly 3, laser cutting subassembly 4, automobile-used filter shell 5, work piece holder 6, swivel work head 7. The storage table 2 is arranged at the diagonal position of the rack 1, the robot feeding assembly 3 and the storage table 2 are arranged oppositely, the laser cutting assembly 4 and the rotary workbench 7 are respectively arranged at the other two diagonal positions of the rack 1 side by side, the vehicle filter shell 5 is clamped and fixed on the workpiece fixture 6, and the workpiece fixtures 6 are uniformly distributed on the rotary workbench 7 in three groups;
the storage table 2 comprises a step table 201, cylindrical storage lattices 202 and threaded holes 203, wherein the step table 201 is four steps, the relative height and width of each step are consistent, the cylindrical storage lattices 202 are sixteen in total, four cylindrical storage lattices are distributed on each step at equal intervals in a group, the number of the threaded holes 203 is four, and the threaded holes 203 are uniformly distributed in the center of the bottom of the cylindrical storage lattices 202 of each step;
the robot feeding assembly 3 comprises a robot 301 and a manipulator 302, wherein the manipulator 302 comprises a manipulator mounting plate 3021, a clamping cylinder 3022 and mechanical fingers 3023, the manipulator 302 is mounted on a flange at the tail end of the robot 301 through the manipulator mounting plate 3021, the clamping cylinder 3022 is fixed on the manipulator mounting plate 3021, and the mechanical fingers 3023 are symmetrically mounted on two sides of the clamping cylinder 3022;
the laser cutting assembly 4 comprises a truss 401, an X-direction electric module 402, a Y-direction electric module 403, a Z-direction electric module 404, an L-shaped connecting plate 405 and a laser cutting head 406, wherein the X-direction electric module 402 is fixed on the truss 401, the Y-direction electric module 403 is installed on the X-direction electric module 402, the Z-direction electric module 404 is installed on the Y-direction electric module 403 through the L-shaped connecting plate 405, the laser cutting head 406 is installed on a sliding block of the Z-direction electric module 404, and X, Y, Z three-direction compound motion can be realized under the combined action of the XYZ three-axis motion system;
the vehicle filter shell 5 comprises a cylinder 501 and an edge 502, wherein the cylinder 501 is cylindrical, the top of the cylinder is a frustum, and the bottom of the cylinder is an annular edge 502;
the workpiece clamp 6 comprises three groups of three-jaw cylinders 601, T-shaped fingers 602 and a support table 603, wherein the three groups of T-shaped fingers 602 are uniformly distributed on pneumatic sliding blocks of the three-jaw cylinders 601, and the support table 603 is fixed at the center of the three-jaw cylinders 601;
rotary platform 7 includes swivel disc 701, go up backup pad 702, stand 703, lower support plate 704, driven gear pivot subassembly 705, chain 706, driving gear pivot subassembly 707, gear motor support 708, gear motor 709 driven gear pivot subassembly 705 both sides respectively with last backup pad 702, the bearing cooperation installation in the lower support plate 704 locating hole, swivel disc 701 location blind hole and the coaxial cooperation installation of driven gear pivot subassembly 705 one end, gear motor 709 fixes on lower support 704 through reducing gear motor support 708, driving gear pivot subassembly 707 one side passes through the shaft coupling with gear motor 709 and realizes being connected, the opposite side and the bearing cooperation installation in the lower support plate 704 locating hole, driving gear pivot subassembly 707 realizes being connected through chain 706 with driven gear pivot subassembly 705.
The working process of the edge covering device for the laser cutting vehicle filter shell comprises the following steps:
firstly, sixteen vehicle filter shells 5 to be processed are uniformly stacked on a storage platform 2, a robot 301 is started, a manipulator 302 is moved to the position of the vehicle filter shell 5 arranged on the outer side of a fourth-stage step platform, then the manipulator 302 is started, a clamping and taking vehicle filter shell 5 is clamped and moved on a first workpiece clamp 6 at a feeding station, then a rotary workbench 7 is started, the first workpiece clamp 6 and the vehicle filter shell 5 are rotated to a laser cutting station, a second workpiece clamp 6 enters the feeding station, a laser cutting head 406 performs annular cutting on a covered edge 502 of the vehicle filter shell 5 under the combined action of an XYZ three-axis motion system, cut waste materials slide to the top end surfaces of three T-shaped fingers 602, meanwhile, the second vehicle filter shell 5 completes feeding under the driving of a robot feeding assembly 3, the rotary workbench 7 is started, and the first workpiece clamp 6 and the cut vehicle filter shell 5 rotate to a discharging station The second workpiece clamp 6 and the vehicle filter shell 5 are rotated to a laser cutting station, the third workpiece clamp 6 enters the feeding station, the first workpiece clamp 6 resets, the vehicle filter shell 5 and cutting waste after cutting are manually taken down, the laser cutting head 406 performs annular cutting on an edge covering 502 of the second vehicle filter shell 5 under the combined action of an XYZ three-axis motion system, the third vehicle filter shell 5 completes feeding under the driving of the robot feeding assembly 3, feeding is performed manually when one fourth of the vehicle filter shell 5 on the storage table 2 is left, and the processes are repeated by analogy.
The invention may be modified in many ways which will be obvious to a person skilled in the art, and such modifications are not to be considered as a departure from the scope of the invention. All such modifications as would be obvious to one skilled in the art are intended to be included within the scope of this claim.
Claims (1)
1. A laser cutting vehicle filter shell edge covering device is characterized by comprising a rack (1), a storage table (2), a robot feeding assembly (3), a laser cutting assembly (4), a vehicle filter shell (5), a workpiece clamp (6) and a rotary workbench (7); the storage table (2) is arranged at the diagonal position of the rack (1), the robot feeding assembly (3) and the storage table (2) are arranged oppositely, the laser cutting assembly (4) and the rotary workbench (7) are respectively arranged at the other two diagonal positions of the rack (1) side by side, the vehicle filter shell (5) is clamped and fixed on the workpiece clamp (6), and the workpiece clamps (6) are uniformly distributed on the rotary workbench (7) in three groups;
the storage table (2) comprises a step table (201), cylindrical storage lattices (202) and threaded holes (203), wherein the step table (201) is four steps, the relative height and width of each step are consistent, the number of the cylindrical storage lattices (202) is sixteen, four steps are distributed on each step at equal intervals in a group, the number of the threaded holes (203) is four, and the threaded holes are uniformly distributed in the center of the bottom of the cylindrical storage lattices (202) of each step;
the robot feeding assembly (3) comprises a robot (301) and a manipulator (302), wherein the manipulator (302) comprises a manipulator mounting plate (3021), clamping cylinders (3022) and mechanical fingers (3023), the manipulator (302) is mounted on a flange plate at the tail end of the robot (301) through the manipulator mounting plate (3021), the clamping cylinders (3022) are fixed on the manipulator mounting plate (3021), and two groups of the mechanical fingers (3023) are symmetrically mounted on two sides of the clamping cylinders (3022);
the laser cutting assembly (4) comprises a truss (401), an X-direction electric module (402), a Y-direction electric module (403), a Z-direction electric module (404), an L-shaped connecting plate (405) and a laser cutting head (406), wherein the X-direction electric module (402) is fixed on the truss (401), the Y-direction electric module (403) is installed on the X-direction electric module (402), the Z-direction electric module (404) is installed on the Y-direction electric module (403) through the L-shaped connecting plate (405), the laser cutting head (406) is installed on a sliding block of the Z-direction electric module (404), and X, Y, Z three-direction composite motion can be realized under the combined action of the XYZ three-axis motion system;
the automobile filter shell comprises a cylinder body (501) and a wrapping edge (502), wherein the cylinder body (501) is cylindrical, the top of the cylinder body is a frustum, and the bottom of the cylinder body is an annular wrapping edge (502);
the workpiece clamp (6) comprises three-jaw cylinders (601), T-shaped fingers (602) and a support table (603), wherein three groups of the T-shaped fingers (602) are uniformly distributed on pneumatic sliding blocks of the three-jaw cylinders (601), and the support table (603) is fixed at the center of the three-jaw cylinders (601);
the rotary worktable (7) comprises a rotary disc (701), an upper supporting plate (702), an upright post (703), a lower supporting plate (704), a driven gear rotating shaft assembly (705), a chain (706), a driving gear rotating shaft assembly (707), a speed reducing motor bracket (708) and a speed reducing motor (709), driven gear pivot subassembly (705) both sides respectively with last backup pad (702), bearing cooperation installation in lower bolster (704) locating hole, rotating disc (701) location blind hole and driven gear pivot subassembly (705) one end coaxial fit installation, gear motor (709) are fixed on lower bolster (704) through gear motor support (708), driving gear pivot subassembly (707) one side is passed through the shaft coupling with gear motor (709) and is realized being connected, the bearing cooperation installation in opposite side and lower bolster (704) locating hole, driving gear pivot subassembly (707) and driven gear pivot subassembly (705) are passed through chain (706) and are realized being connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020427672.1U CN211889494U (en) | 2020-03-30 | 2020-03-30 | Filter shell edge covering device for laser cutting vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020427672.1U CN211889494U (en) | 2020-03-30 | 2020-03-30 | Filter shell edge covering device for laser cutting vehicle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211889494U true CN211889494U (en) | 2020-11-10 |
Family
ID=73274446
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020427672.1U Expired - Fee Related CN211889494U (en) | 2020-03-30 | 2020-03-30 | Filter shell edge covering device for laser cutting vehicle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211889494U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113146052A (en) * | 2021-04-12 | 2021-07-23 | 江苏大学 | Laser shot peening strengthening device and machining method for thin-wall annular part |
| CN113414502A (en) * | 2020-12-30 | 2021-09-21 | 衡阳市广源线路器材有限公司 | Transformer box top cover laser cutting machine |
| CN113953672A (en) * | 2020-12-09 | 2022-01-21 | 深圳市拓博瑞激光科技有限公司 | Three-station double-laser-head machining equipment |
-
2020
- 2020-03-30 CN CN202020427672.1U patent/CN211889494U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113953672A (en) * | 2020-12-09 | 2022-01-21 | 深圳市拓博瑞激光科技有限公司 | Three-station double-laser-head machining equipment |
| CN113953672B (en) * | 2020-12-09 | 2024-03-19 | 深圳市拓博瑞激光科技有限公司 | Three-station double-laser head processing equipment |
| CN113414502A (en) * | 2020-12-30 | 2021-09-21 | 衡阳市广源线路器材有限公司 | Transformer box top cover laser cutting machine |
| CN113146052A (en) * | 2021-04-12 | 2021-07-23 | 江苏大学 | Laser shot peening strengthening device and machining method for thin-wall annular part |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201110 Termination date: 20210330 |
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| CF01 | Termination of patent right due to non-payment of annual fee |