CN211886855U - High-efficient hydrolysis reaction cauldron stirring structure - Google Patents
High-efficient hydrolysis reaction cauldron stirring structure Download PDFInfo
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- CN211886855U CN211886855U CN202020478564.7U CN202020478564U CN211886855U CN 211886855 U CN211886855 U CN 211886855U CN 202020478564 U CN202020478564 U CN 202020478564U CN 211886855 U CN211886855 U CN 211886855U
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Abstract
The utility model relates to the technical field of hydrolysis reaction kettles, in particular to a high-efficiency stirring structure of a hydrolysis reaction kettle, which comprises a speed reducer, a motor, a water inlet valve, a safety valve, a liquid discharge valve, a reaction kettle, an upper end mechanism, a feeding mechanism, counter-current plates, a stirring mechanism and a scraping plate, wherein the upper end mechanism is fixedly connected at the upper end of the reaction kettle, the speed reducer is fixedly connected at the middle part of the upper end mechanism, the motor is fixedly connected at the upper end of the speed reducer, an output shaft of the motor is fixedly connected with an input end of the speed reducer, the water inlet valve and the feeding mechanism are respectively and fixedly connected at the left end and the right end of the upper end mechanism, four counter-current plates are circumferentially and fixedly connected on the inner wall of the reaction kettle, the stirring mechanism is rotatably connected at the lower, improve the hydrolysis degree and prolong the service life of the reaction kettle.
Description
Technical Field
The utility model relates to a hydrolysis reaction cauldron technical field, more specifically the high-efficient hydrolysis reaction cauldron stirring structure that says so.
Background
In the industrial processing process, some processing raw materials need hydrolysising earlier just can use, some raw materials can take place physics or chemical reaction in the process of hydrolysising simultaneously, can produce a certain amount of heat, and the degree of hydrolysising of raw materials has very big influence to the finished product quality in later stage, but present hydrolysis reaction cauldron is only through simple stirring, the effect of hydrolysising is general, the phenomenon that the raw materials pasted the end appears very easily moreover, not only can reduce the degree of hydrolysising of raw materials, still can shorten reation kettle's life.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a high-efficient hydrolysis reaction cauldron stirring structure, this hydrolysis reaction cauldron improve the effect of hydrolysising of raw materials through the spiral stirring to the device still disposes scrapes the bottom plate, prevents that reation kettle's bottom from appearing sticking with paste the end phenomenon, improves the quality of hydrolysising, extension reation kettle's life.
The purpose of the utility model is realized through the following technical scheme:
as a further optimization of the technical scheme, the high-efficiency hydrolysis reaction kettle stirring structure of the utility model comprises a speed reducer, a motor, a water inlet valve, a safety valve and a liquid discharge valve, and further comprises a reaction kettle, an upper end mechanism, a feeding mechanism, counter-flow plates, a stirring mechanism and a scraping bottom plate, wherein the upper end mechanism is fixedly connected with the upper end of the reaction kettle through a plurality of bolts, the speed reducer is fixedly connected with the middle part of the upper end mechanism, the motor is fixedly connected with the upper end of the speed reducer, an output shaft of the motor is fixedly connected with an input end of the speed reducer, the water inlet valve and the feeding mechanism are respectively and fixedly connected with the left end and the right end of the upper end mechanism, the safety valve is arranged on the upper end mechanism, the number of the counter-flow plates is four, the four counter-flow plates are circumferentially and fixedly connected with, and the upper end of rabbling mechanism and the output fixed connection of reduction gear, scrape the bottom plate and be provided with two, scrape bottom plate symmetry fixed connection at the lower extreme of rabbling mechanism for two.
As a further optimization of this technical scheme, the utility model relates to a high-efficient hydrolysis reaction cauldron stirring structure, reation kettle's lower extreme circumference is provided with four supporting legs, and four the supporting leg is all subaerial through the bolt fastening, reation kettle's lower extreme is provided with the drain pipe, flowing back valve fixed connection is at the lower extreme of drain pipe.
As a further optimization of the technical proposal, the utility model relates to a stirring structure of a high-efficiency hydrolysis reaction kettle, the upper end mechanism comprises a top cover, a rotating hole, a feeding hole, a pressure discharge pipe, a water inlet pipe and a steel bar, the rotating hole is arranged in the middle of the top cover, the feeding hole and the water inlet pipe are respectively arranged at the left side and the right side of the top cover, the pressure discharge pipe is arranged at the left side of the front end of the top cover, the two steel bars are symmetrically and fixedly connected with the left side and the right side of the middle part of the upper end of the top cover, the feeding mechanism is fixedly connected in the feeding hole, the water inlet valve is fixedly connected at the upper end of the water inlet pipe, the top cover is fixedly connected with the upper end of the reaction kettle through a plurality of bolts, the speed reducer is arranged at the upper end of the rotating hole, and the speed reducer is fixedly connected between the two steel bars, the safety valve is fixedly connected in the pressure discharge pipe, and the stirring mechanism is rotatably connected in the rotating hole.
As a further optimization of this technical scheme, the utility model relates to a high-efficient hydrolysis reaction cauldron stirring structure, it constructs including throwing material pipe and sealed lid to throw material mechanism, sealed lid articulates the upper end at throwing the material pipe, it is downthehole at the material of throwing to throw material pipe fixed connection.
As this technical scheme's further optimization, the utility model relates to a high-efficient hydrolysis reaction cauldron stirring structure, rabbling mechanism includes axis of rotation, fixed block I, fixed block II, fixed block III and spiral plate, the upper end of axis of rotation is rotated and is connected downtheholely in the rotation, and the upper end of axis of rotation and the output fixed connection of reduction gear, fixed block I is provided with two, two fixed blocks I, fixed block II and the even fixed connection of fixed block III at the middle part and the lower extreme of axis of rotation, the spiral plate is provided with two, and two spiral plates are being overlapped in the axis of rotation, and two spiral plates respectively with two fixed block I and II fixed connection of fixed block, two scrape the inboard upper and lower both ends of bottom plate respectively with fixed block II and fixed block III fixed connection.
The utility model relates to a high-efficient hydrolysis reaction cauldron stirring structure's beneficial effect does: two spiral shells through two rabbling mechanisms improve the raw materials and smash speed for the speed of hydrolysising of raw materials, scrape the bottom that the bottom can be to reation kettle through two simultaneously and scrape the brush, prevent to appear sticking with paste the end phenomenon, improve the quality of hydrolysising, extension reation kettle's life.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of the overall structure of a stirring structure of a high-efficiency hydrolysis reactor of the present invention;
fig. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is a schematic structural view of a reaction kettle of the present invention;
fig. 4 is a schematic structural diagram of the upper end mechanism of the present invention;
fig. 5 is a schematic structural diagram of the feeding mechanism of the present invention;
fig. 6 is a schematic structural diagram of the stirring mechanism of the present invention.
In the figure: a reaction kettle 1; support legs 1-1; 1-2 of a liquid outlet pipe; an upper end mechanism 2; 2-1 of a top cover; rotating the hole 2-2; 2-3 of a feeding hole; 2-4 of a pressure discharge pipe; 2-5 of a water inlet pipe; 2-6 of steel bars; a speed reducer 3; a motor 4; a feeding mechanism 5; 5-1 of a feeding pipe; 5-2 parts of a sealing cover; a water inlet valve 6; a safety valve 7; a drain valve 8; an upstream plate 9; a stirring mechanism 10; a rotating shaft 10-1; 10-2 parts of a fixed block; 10-3 of a fixed block II; 10-4 of a fixed block III; 10-5 of a spiral plate; a squeegee base 11.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The first embodiment is as follows:
the embodiment is described below with reference to fig. 1 to 6, and the high-efficiency hydrolysis reaction kettle stirring structure comprises a speed reducer 3, a motor 4, a water inlet valve 6, a safety valve 7 and a liquid discharge valve 8, and further comprises a reaction kettle 1, an upper end mechanism 2, a feeding mechanism 5, a counter flow plate 9, a stirring mechanism 10 and a bottom scraping plate 11, wherein the upper end mechanism 2 is fixedly connected to the upper end of the reaction kettle 1 through a plurality of bolts, the speed reducer 3 is fixedly connected to the middle of the upper end mechanism 2, the motor 4 is fixedly connected to the upper end of the speed reducer 3, an output shaft of the motor 4 is fixedly connected to an input end of the speed reducer 3, the water inlet valve 6 and the feeding mechanism 5 are respectively fixedly connected to the left end and the right end of the upper end mechanism 2, the safety valve 7 is arranged on the upper end mechanism 2, four adverse current board 9 circumference fixed connection are on reation kettle 1's inner wall, rabbling mechanism 10 rotates the lower extreme of connecting at upper end mechanism 2, and the upper end of rabbling mechanism 10 and reduction gear 3's output fixed connection, it is provided with two to scrape bottom plate 11, and two scrape 11 symmetry fixed connection of bottom plate are at the lower extreme of rabbling mechanism 10.
The second embodiment is as follows:
the following describes the embodiment with reference to fig. 1 to 6, and the embodiment further describes the first embodiment, four support legs 1-1 are circumferentially arranged at the lower end of the reaction kettle 1, the four support legs 1-1 are all fixed on the ground through bolts, a liquid outlet pipe 1-2 is arranged at the lower end of the reaction kettle 1, and the liquid outlet valve 8 is fixedly connected to the lower end of the liquid outlet pipe 1-2.
The third concrete implementation mode:
the embodiment will be described with reference to fig. 1-6, and the embodiment further describes a first embodiment, the upper end mechanism 2 includes a top cover 2-1, a rotation hole 2-2, a feeding hole 2-3, a pressure-discharging pipe 2-4, a water inlet pipe 2-5 and a steel bar 2-6, the rotation hole 2-2 is provided in the middle of the top cover 2-1, the feeding hole 2-3 and the water inlet pipe 2-5 are respectively provided on the left and right sides of the top cover 2-1, the pressure-discharging pipe 2-4 is provided on the left side of the front end of the top cover 2-1, the steel bar 2-6 is provided with two, the two steel bars 2-6 are symmetrically and fixedly connected on the left and right sides of the middle of the upper end of the top cover 2-1, the feeding mechanism 5 is fixedly connected in the feeding hole 2-3, the water inlet valve 6 is fixedly, the top cover 2-1 is fixedly connected to the upper end of the reaction kettle 1 through a plurality of bolts, the speed reducer 3 is arranged at the upper end of the rotating hole 2-2, the speed reducer 3 is fixedly connected between the two steel bars 2-6, the safety valve 7 is fixedly connected into the pressure discharge pipe 2-4, and the stirring mechanism 10 is rotatably connected into the rotating hole 2-2.
Can keep the atmospheric pressure in reation kettle 1 stable through relief valve 7, prevent the fried cauldron from appearing, accomplish the back of hydrolysising, open flowing back valve 8, discharge the solution in reation kettle 1.
The fourth concrete implementation mode:
the embodiment is described below with reference to fig. 1-6, and the embodiment is further described, wherein the feeding mechanism 5 comprises a feeding pipe 5-1 and a sealing cover 5-2, the sealing cover 5-2 is hinged at the upper end of the feeding pipe 5-1, and the feeding pipe 5-1 is fixedly connected in a feeding hole 2-3.
Before the device is used, a water injection pipe is fixed on a water inlet valve 6, then the water inlet valve 6 is opened, water is injected into a reaction kettle 1, when the required amount of water is injected, the water inlet valve 6 is closed, then a sealing cover 5-2 is opened, a hydrolysis raw material is poured into a feeding pipe 5-1, and then the raw material enters the reaction kettle 1.
The fifth concrete implementation mode:
the embodiment is described below with reference to fig. 1 to 6, and the embodiment will be further described, wherein the stirring mechanism 10 includes a rotating shaft 10-1, two fixed blocks i 10-2, two fixed blocks ii 10-3, two fixed blocks iii 10-4, and two spiral plates 10-5, the upper end of the rotating shaft 10-1 is rotatably connected in the rotating hole 2-2, the upper end of the rotating shaft 10-1 is fixedly connected with the output end of the speed reducer 3, the two fixed blocks i 10-2 are provided, the two fixed blocks i 10-2, the two fixed blocks ii 10-3, and the fixed blocks iii 10-4 are uniformly and fixedly connected to the middle and lower ends of the rotating shaft 10-1, the two spiral plates 10-5 are provided, the two spiral plates 10-5 are sleeved on the rotating shaft 10-1, the two spiral plates 10-5 are respectively and fixedly connected with the two fixing blocks I10-2 and the fixing blocks II 10-3, and the upper ends and the lower ends of the inner sides of the two scraping bottom plates 11 are respectively and fixedly connected with the fixing blocks II 10-3 and the fixing blocks III 10-4.
The motor 4 is started, an output shaft of the motor 4 drives the rotating shaft 10-1 to rotate through the speed reducer 3, the rotating shaft 10-1 drives the two spiral plates 10-5 to rotate through the two fixing blocks I10-2 and the fixing block II 10-3, the two spiral plates 10-5 in the two rotating states crush the input raw materials, the hydrolysis rate of the raw materials is accelerated, the solution in the reaction kettle 1 is generated into a vortex shape by the two spiral plates 10-5 in the two rotating states, the four counter-flow plates 9 play a role in flow resistance on the edge of the solution in the vortex shape, vortex is reversed, and the wall hanging phenomenon is prevented.
The utility model discloses a high-efficient hydrolysis reaction cauldron stirring structure, its theory of operation is:
before the device is used, a water injection pipe is fixed on a water inlet valve 6, then the water inlet valve 6 is opened, water is injected into a reaction kettle 1, when the required amount of water is injected, the water inlet valve 6 is closed, then a sealing cover 5-2 is opened, a hydrolysis raw material is poured into a feeding pipe 5-1, and then the raw material enters the reaction kettle 1.
After the operation is finished, the motor 4 is started, the output shaft of the motor 4 drives the rotating shaft 10-1 to rotate through the speed reducer 3, the rotating shaft 10-1 drives the two spiral plates 10-5 to rotate through the two fixing blocks I10-2 and the fixing block II 10-3, the two spiral plates 10-5 in the rotating state crush the input raw materials, the hydrolysis rate of the raw materials is accelerated, the solution in the reaction kettle 1 is generated into a vortex shape by the two spiral plates 10-5 in the rotating state, the four counter-flow plates 9 play a role in blocking the flow of the edge of the solution in the vortex state, reverse vortex is generated, and the wall hanging phenomenon is prevented.
The rotating shaft 10-1 drives the two scraping bottom plates 11 to rotate through the fixing block II 10-3 and the fixing block III 10-4, and the two scraping bottom plates 11 brush the bottom of the reaction kettle 1, so that the bottom pasting phenomenon is prevented, the hydrolysis quality is improved, and the service life of the reaction kettle is prolonged.
Can keep the atmospheric pressure in reation kettle 1 stable through relief valve 7, prevent the fried cauldron from appearing, accomplish the back of hydrolysising, open flowing back valve 8, discharge the solution in reation kettle 1.
Of course, the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and the changes, modifications, additions or replacements made by those skilled in the art within the scope of the present invention also belong to the protection scope of the present invention.
Claims (5)
1. The utility model provides a high-efficient hydrolysis reaction cauldron stirring structure, includes reduction gear (3), motor (4), water intaking valve (6), relief valve (7) and flowing back valve (8), its characterized in that: the efficient hydrolysis reaction kettle stirring structure further comprises a reaction kettle (1), an upper end mechanism (2), a feeding mechanism (5), a counter flow plate (9), a stirring mechanism (10) and a scraping bottom plate (11), wherein the upper end mechanism (2) is fixedly connected to the upper end of the reaction kettle (1) through a plurality of bolts, a speed reducer (3) is fixedly connected to the middle of the upper end mechanism (2), a motor (4) is fixedly connected to the upper end of the speed reducer (3), an output shaft of the motor (4) is fixedly connected with an input end of the speed reducer (3), a water inlet valve (6) and the feeding mechanism (5) are respectively and fixedly connected to the left end and the right end of the upper end mechanism (2), a safety valve (7) is arranged on the upper end mechanism (2), the counter flow plates (9) are provided with four, and the four counter flow plates (9) are circumferentially and fixedly connected to the inner wall, rabbling mechanism (10) rotate to be connected the lower extreme at upper end mechanism (2), and the output fixed connection of the upper end of rabbling mechanism (10) and reduction gear (3), it is provided with two to scrape bottom plate (11), and two scrape bottom plate (11) symmetry fixed connection at the lower extreme of rabbling mechanism (10).
2. The stirring structure of high-efficiency hydrolysis reactor according to claim 1, wherein: four supporting legs (1-1) are circumferentially arranged at the lower end of the reaction kettle (1), the four supporting legs (1-1) are fixed on the ground through bolts, a liquid outlet pipe (1-2) is arranged at the lower end of the reaction kettle (1), and a liquid discharge valve (8) is fixedly connected to the lower end of the liquid outlet pipe (1-2).
3. The stirring structure of high-efficiency hydrolysis reactor according to claim 1, wherein: the upper end mechanism (2) comprises a top cover (2-1), a rotating hole (2-2), a feeding hole (2-3), a pressure-discharge pipe (2-4), a water inlet pipe (2-5) and steel bars (2-6), the rotating hole (2-2) is arranged in the middle of the top cover (2-1), the feeding hole (2-3) and the water inlet pipe (2-5) are respectively arranged on the left side and the right side of the top cover (2-1), the pressure-discharge pipe (2-4) is arranged on the left side of the front end of the top cover (2-1), the steel bars (2-6) are provided with two steel bars (2-6), the two steel bars (2-6) are symmetrically and fixedly connected on the left side and the right side of the middle part of the upper end of the top cover (2-1), the feeding mechanism (5) is fixedly connected in the feeding hole (2-3), and the water inlet valve (, the top cover (2-1) is fixedly connected to the upper end of the reaction kettle (1) through a plurality of bolts, the speed reducer (3) is arranged at the upper end of the rotating hole (2-2), the speed reducer (3) is fixedly connected between the two steel bars (2-6), the safety valve (7) is fixedly connected into the pressure discharge pipe (2-4), and the stirring mechanism (10) is rotatably connected into the rotating hole (2-2).
4. The stirring structure of high-efficiency hydrolysis reactor according to claim 3, wherein: the feeding mechanism (5) comprises a feeding pipe (5-1) and a sealing cover (5-2), the sealing cover (5-2) is hinged to the upper end of the feeding pipe (5-1), and the feeding pipe (5-1) is fixedly connected into the feeding hole (2-3).
5. A high efficiency hydrolysis reactor stirring structure as defined in claim 1 or 3, wherein: the stirring mechanism (10) comprises a rotating shaft (10-1), a fixed block I (10-2), a fixed block II (10-3), a fixed block III (10-4) and spiral plates (10-5), the upper end of the rotating shaft (10-1) is rotatably connected in a rotating hole (2-2), the upper end of the rotating shaft (10-1) is fixedly connected with the output end of the speed reducer (3), the number of the fixed blocks I (10-2) is two, the two fixed blocks I (10-2), the fixed block II (10-3) and the fixed block III (10-4) are uniformly and fixedly connected to the middle and the lower end of the rotating shaft (10-1), the number of the spiral plates (10-5) is two, the two spiral plates (10-5) are sleeved on the rotating shaft (10-1), and the two spiral plates (10-5) are respectively connected with the two fixed blocks I (10-2) and the fixed blocks I ( II (10-3) are fixedly connected, and the upper end and the lower end of the inner sides of the two scraping bottom plates (11) are respectively and fixedly connected with the fixing block II (10-3) and the fixing block III (10-4).
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| CN202020478564.7U CN211886855U (en) | 2020-04-03 | 2020-04-03 | High-efficient hydrolysis reaction cauldron stirring structure |
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| CN202020478564.7U CN211886855U (en) | 2020-04-03 | 2020-04-03 | High-efficient hydrolysis reaction cauldron stirring structure |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112546999A (en) * | 2020-12-04 | 2021-03-26 | 杭州坤灵环境技术有限公司 | Stirring mechanism and method of organic residue hydrolysis treatment device |
| CN113713739A (en) * | 2021-09-02 | 2021-11-30 | 安徽省前沿食品有限公司 | Production method of edible seasoning |
-
2020
- 2020-04-03 CN CN202020478564.7U patent/CN211886855U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112546999A (en) * | 2020-12-04 | 2021-03-26 | 杭州坤灵环境技术有限公司 | Stirring mechanism and method of organic residue hydrolysis treatment device |
| CN113713739A (en) * | 2021-09-02 | 2021-11-30 | 安徽省前沿食品有限公司 | Production method of edible seasoning |
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