CN211872120U - Sand adjusting device on diamond wire saw - Google Patents
Sand adjusting device on diamond wire saw Download PDFInfo
- Publication number
- CN211872120U CN211872120U CN202020048067.3U CN202020048067U CN211872120U CN 211872120 U CN211872120 U CN 211872120U CN 202020048067 U CN202020048067 U CN 202020048067U CN 211872120 U CN211872120 U CN 211872120U
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- China
- Prior art keywords
- sand
- cylinder
- diamond wire
- wire saw
- ring body
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- 239000004576 sand Substances 0.000 title claims abstract description 88
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 55
- 239000010432 diamond Substances 0.000 title claims abstract description 55
- 239000007788 liquid Substances 0.000 claims abstract description 39
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical group [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 31
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000010936 titanium Substances 0.000 claims abstract description 30
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 30
- 238000007747 plating Methods 0.000 claims abstract description 26
- 229910052759 nickel Inorganic materials 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 5
- 238000009713 electroplating Methods 0.000 abstract description 12
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract description 10
- 235000017491 Bambusa tulda Nutrition 0.000 abstract description 10
- 241001330002 Bambuseae Species 0.000 abstract description 10
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract description 10
- 239000011425 bamboo Substances 0.000 abstract description 10
- 239000000428 dust Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 6
- 229910001453 nickel ion Inorganic materials 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 abstract description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- -1 nickel cations Chemical class 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 238000003487 electrochemical reaction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Polishing Bodies And Polishing Tools (AREA)
Abstract
The utility model relates to a sand adjusting device on diamond wire saw. The device comprises an upper sand cylinder, a liquid storage barrel, a rotary magnetic ring body, an upper liquid tank and a lower liquid tank, wherein a mounting frame is arranged at the top of the upper sand cylinder; the rotary magnetic ring body is connected with the bottom of the sand feeding cylinder; the lower liquid tank is arranged below the rotary magnetic ring body. The utility model discloses a sand adjusting device on diamond wire saw through the upper and lower altitude mixture control of portable titanium basket in last sand section of thick bamboo, and the cooperation is strikeed by the plating solution and the diamond dust that plays, can overlap with the nickel ion region that portable titanium basket decomposed when making diamond dust be strikeed last sand section of thick bamboo top, and less distance is close to and is made diamond dust have better electroplating effect, has greatly improved the plating sand efficiency and the plating sand stability of diamond wire.
Description
Technical Field
The utility model belongs to the technical field of the electroplated diamond wire saw, concretely relates to sand adjusting device on diamond wire saw.
Background
The general manufacturing process of the electroplated diamond wire saw mainly comprises the following steps: preplating, sanding and thickening. The sanding step is an important step in the manufacture of electroplated diamond wire saws.
At present, in the sanding process of a diamond wire saw, due to the self-caused equipment, the uniformity of sanding on a diamond wire cannot be improved, and the bad phenomena of uneven half-edge sand and the like exist. In order to improve the dispersion uniformity of the diamond grains on the surface of the steel wire and enhance the cutting capability of the diamond wire saw, the existing sanding equipment needs to be improved.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to solve the relatively poor not enough of sand homogeneity on the copper wire that above-mentioned prior art exists, provide a sand homogeneity is good on the copper wire, and diamond wire saw that diamond wire saw cutting effect is good goes up sand adjusting device.
The utility model discloses a realize through following technical scheme:
a sand feeding adjusting device for a diamond wire saw is characterized by comprising a sand feeding cylinder, a rotary magnetic ring body, a liquid feeding tank and a liquid discharging tank, wherein a mounting frame is arranged at the top of the sand feeding cylinder; a liquid inlet pipe is arranged at the bottom of the upper sand cylinder, a liquid outlet pipe is arranged at the upper part of the upper sand cylinder, and the liquid inlet pipe and the liquid outlet pipe both extend out of the upper sand cylinder;
the rotary magnetic ring body is connected with the bottom of the sand feeding cylinder, and the liquid discharge groove is formed below the rotary magnetic ring body.
Preferably, the sand feeding cylinder comprises a cylinder and a cone, the cylinder is positioned above the cone, the liquid inlet pipe is arranged at the bottom of the cylinder, the liquid outlet pipe is arranged at the upper part of the cylinder, and the movable titanium basket is positioned in the cylinder.
Preferably, the cylinder and the cone of the sand feeding cylinder are integrally formed.
Preferably, a flange mounting plate is arranged on the outer side of the joint of the cylinder and the cone, so that the connection is facilitated.
Preferably, the movable titanium baskets are arranged below the mounting frame and comprise 2-4 groups, and each group of movable titanium baskets is provided with nickel balls.
Preferably, the concentration of sand in the sand-containing electroplating solution in the cone is controlled to be 2-8 g/L.
The utility model discloses a sand adjusting device has following technological effect on diamond wire saw at least:
through portable titanium basket at the upper and lower altitude mixture control in last sand section of thick bamboo, the cooperation is strikeed by the plating solution and the diamond dust that rises, makes diamond dust can overlap with the nickel ion region that portable titanium basket decomposed when strikeed last sand section of thick bamboo top, and less distance is close to and makes diamond dust have better electroplating effect, has greatly improved the plating sand efficiency and the plating sand stability of diamond wire.
Drawings
FIG. 1: the structure schematic diagram of the sand feeding adjusting device of the diamond wire saw of the utility model;
FIG. 2: FIG. 1 is a schematic longitudinal cross-sectional view;
in the figure: 1-feeding a sand cylinder; 11-a movable titanium basket; 12-a mounting plate; 13-a liquid inlet pipe; 14-a liquid outlet pipe; 2-rotating the magnetic ring body; 3-feeding a liquid tank; 4-liquid discharging tank; 5-mounting a frame; 6-sealing the end cover.
Detailed Description
The following description of the present invention will be provided with reference to the accompanying drawings for further explanation of the structure of the present invention.
Example 1
The sand feeding adjusting device for the diamond wire saw is sand feeding equipment in the electroplating diamond wire saw process. Referring to the attached drawings 1-2, the device comprises a sand feeding cylinder 1, a rotary magnetic ring body 2, a liquid feeding groove 3 and a liquid discharging groove 4, wherein the liquid feeding groove 3 is positioned above the sand feeding cylinder 1, the bottom of the liquid feeding groove 3 is fixedly connected with the top of the sand feeding cylinder 1 through a mounting frame 5, the rotary magnetic ring body 2 is connected with the bottom of the sand feeding cylinder 1, the liquid discharging groove 4 is arranged under the rotary magnetic ring body 2 and the sand feeding cylinder 1, and the liquid discharging groove 4 is not connected with the rotary magnetic ring body 2 and the sand feeding cylinder 1.
Go up sand section of thick bamboo 1 interior symmetry and be provided with portable titanium basket 11, the splendid attire has the nickel ball in the portable titanium basket 11, goes up sand section of thick bamboo 1 bottom and is provided with feed liquor pipe 13, goes up sand section of thick bamboo 1 upper portion and is provided with drain pipe 14, and feed liquor pipe 13 and drain pipe 14 all extend to outside the sand section of thick bamboo 1. Wherein, portable titanium basket 11 scalable regulation, so portable titanium basket 11 is adjustable at the height-adjustable in last sand section of thick bamboo 1, and then can adjust portable titanium basket according to the production speed of diamond wire in last sand section of thick bamboo height, obtains the diamond wire sand feeding area of preferred.
Preferably, the sand feeding cylinder 1 comprises a cylinder and a cone, the cylinder is positioned above the cone, the liquid inlet pipe 13 is arranged at the bottom of the cylinder, the liquid outlet pipe 14 is arranged at the upper part of the cylinder, and the movable titanium basket 11 is positioned inside the cylinder. The bottom of the upper sand cylinder 1 is designed to be in a conical structure, so that when electroplating solution is impacted upwards from the bottom of the upper sand cylinder, the electroplating solution has higher acceleration when entering the cylinder of the upper sand cylinder, and accordingly, the impacted carborundum has a higher top position, and the titanium basket and the nickel ball are synchronized with the blown carborundum in a shorter time.
The movable titanium basket is connected with the anode of the rectifier, the movable titanium basket is contacted with the nickel ball to realize electric conduction, the diamond wire is contacted with the rigid wheel, and the rigid wheel is connected with the cathode of the rectifier through the shaft, so that the nickel ball in the movable titanium basket decomposes nickel cations, and the lower part of the diamond wire is in a cathode state. The nickel cations in the movable titanium basket and the nickel ball are most abundant, the electrochemical reaction is most active, and the carborundum is in close contact with the movable titanium basket and the nickel ball, so that the carborundum has a better electroplating effect, and the carborundum plating efficiency and the carborundum plating stability on the diamond wire are improved conveniently.
The lower liquid groove arranged below the rotary magnetic ring body is used for flowing back the plating solution discharged downwards in the sand feeding cylinder to enter the plating tank, the plating tank is internally provided with a heating pipe which can heat the plating solution in the plating tank to keep the plating solution in a certain temperature range, and then the plating solution in the plating tank is pumped into the sand feeding cylinder through a liquid inlet pipe by a water pump and then flows back to the plating tank through a liquid outlet pipe. The upper liquid tank arranged above the upper sand cylinder is mainly used for collecting plating solution sprayed by a rigid wheel connected with the cathode of the rectifier, and the collected plating solution enters the upper sand cylinder through the upper liquid tank.
Preferably, the cylinder and the cone of the sand feeding cylinder 1 are integrally formed, so that the process production is facilitated, and the sealing performance of the sand feeding cylinder 1 is kept.
Preferably, the mounting plate 12 is arranged on the outer side of the joint of the cylinder and the cone, so that the sand feeding barrel 1 can be conveniently mounted and fixed.
Preferably, a sealing end cover 6 is arranged below the rotary magnetic ring body 2 and used for sealing and storing the sand feeding cylinder 1 in a non-working state of the device.
Preferably, 2-4 groups of titanium baskets and nickel balls are arranged in the movable nickel box 11.
Preferably, in order to ensure the sand plating effect and avoid resource waste of carborundum and electroplating solution, the concentration of sand in the sand-containing electroplating solution in the upper sand cylinder 1 is controlled to be 2-8 g/L.
The utility model discloses a sand adjusting device's theory of operation on diamond wire saw: the carborundum is deposited at the bottom of the upper sand cylinder 1 under the action of gravity, the rotary magnetic ring body 2 generates a magnetic field rotating around the central shaft of the upper sand cylinder 1 after working, and magnetic lines of force are suitable for cutting the plating solution in the upper sand cylinder 1 when the magnetic field rotates, so that radial current is generated in the plating solution, and the diamond particles subjected to cation treatment are combined with nickel ions and then approach to a cathode diamond wire at the center. Meanwhile, the bottom of the upper sand cylinder 1 continues to wash the plating solution upwards, and the carborundum at the bottom of the upper sand cylinder 1 is impacted by the plating solution and is in an upwards suspension state.
The diamond wire penetrates upwards from the bottom of the upper sand cylinder 1 at a uniform speed, and the diamond wire is gradually reduced in speed after being impacted from the bottom of the upper sand cylinder 1 by the electroplating solution, slowly falls back and is impacted by the electroplating solution again. Because the flow rate of the electroplating solution at the bottom of the upper sand cylinder 1 is high, the diamond grains can not be adsorbed with the diamond wires at the bottom of the upper sand cylinder 1. After the diamond grains are flushed, the position where the relative speeds of the diamond grains and the diamond wires are consistent is the optimal sanding area of the diamond wires. Since the production speed of the diamond wire can be considered to be set and controlled, the optimal sanding area can be changed up and down according to the production speed of the diamond wire, and the sanding area is mostly a top suspension area of diamond dust.
The movable titanium basket is internally provided with the nickel ball and is soaked in the plating solution, the movable titanium basket filled with the nickel ball serves as an anode after being electrified, the nickel cations in the titanium basket and the nickel ball in a close range are most abundant, and the electrochemical reaction is most active. The bottom end of the movable titanium basket is positioned in the optimal sanding area of the diamond wire by adjusting the vertical height of the movable titanium basket, and positive current is released from the bottom of the movable titanium basket in the sanding area, so that the adsorption rate of diamond sand can be effectively improved.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the details of the above embodiments, and the technical idea of the present invention is within the scope of the present invention, which can be modified to various simple modifications, and these simple modifications all belong to the protection scope of the present invention.
It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and in order to avoid unnecessary repetition, the present invention does not need to describe any combination of the features.
In addition, various embodiments of the present invention can be combined arbitrarily, and the disclosed content should be regarded as the present invention as long as it does not violate the idea of the present invention.
Claims (7)
1. A sand feeding adjusting device for a diamond wire saw is characterized by comprising a sand feeding cylinder, a rotary magnetic ring body, a liquid feeding tank and a liquid discharging tank, wherein a mounting frame is arranged at the top of the sand feeding cylinder; a liquid inlet pipe is arranged at the bottom of the upper sand cylinder, a liquid outlet pipe is arranged at the upper part of the upper sand cylinder, and the liquid inlet pipe and the liquid outlet pipe both extend out of the upper sand cylinder;
the rotary magnetic ring body is connected with the bottom of the sand feeding cylinder, and the liquid discharge groove is formed below the rotary magnetic ring body.
2. The device for adjusting the sanding of a diamond wire saw as claimed in claim 1, wherein the sanding cylinder comprises a cylinder and a cone, the cylinder is located above the cone, the liquid inlet pipe is arranged at the bottom of the cylinder, the liquid outlet pipe is arranged at the upper part of the cylinder, and the movable titanium basket is located in the cylinder.
3. The diamond wire saw sanding adjustment device according to claim 2, wherein the cylindrical body and the conical body of the sanding cylinder are integrally formed.
4. The diamond wire saw sanding adjustment device according to claim 2 or 3, wherein a mounting plate is arranged outside the joint of the cylinder and the cone.
5. The diamond wire saw sanding adjustment device according to claim 1, wherein a sealing end cap is disposed below the rotating magnetic ring body.
6. The sand adjusting device for the diamond wire saw as claimed in claim 1, wherein 2-4 groups of movable titanium baskets are arranged below the mounting frame, and each group of the movable titanium baskets contains nickel balls.
7. The device for adjusting the amount of sand on a diamond wire saw according to claim 2, wherein the concentration of sand in the sand-containing plating solution in the sand feeding cylinder is controlled to be 2 to 8 g/L.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020048067.3U CN211872120U (en) | 2020-01-10 | 2020-01-10 | Sand adjusting device on diamond wire saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020048067.3U CN211872120U (en) | 2020-01-10 | 2020-01-10 | Sand adjusting device on diamond wire saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211872120U true CN211872120U (en) | 2020-11-06 |
Family
ID=73261162
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020048067.3U Active CN211872120U (en) | 2020-01-10 | 2020-01-10 | Sand adjusting device on diamond wire saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211872120U (en) |
-
2020
- 2020-01-10 CN CN202020048067.3U patent/CN211872120U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Yantai Yida Financial Leasing Co.,Ltd. Assignor: YANTAI LIKAI CNC TECHNOLOGY Co.,Ltd. Contract record no.: X2021980014332 Denomination of utility model: Sanding adjusting device for diamond wire saw Granted publication date: 20201106 License type: Exclusive License Record date: 20211208 |
|
| EE01 | Entry into force of recordation of patent licensing contract | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Sanding adjusting device for diamond wire saw Effective date of registration: 20211209 Granted publication date: 20201106 Pledgee: Yantai Yida Financial Leasing Co.,Ltd. Pledgor: YANTAI LIKAI CNC TECHNOLOGY Co.,Ltd. Registration number: Y2021980014590 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230522 Granted publication date: 20201106 Pledgee: Yantai Yida Financial Leasing Co.,Ltd. Pledgor: YANTAI LIKAI CNC TECHNOLOGY Co.,Ltd. Registration number: Y2021980014590 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230731 Address after: 264006 No.7, Taibei South Road, Yantai area, China (Shandong) pilot Free Trade Zone, Yantai City, Shandong Province Patentee after: YANTAI LIKAI CNC TECHNOLOGY Co.,Ltd. Patentee after: TSINGHUA University Address before: 264006 No.7, Taibei South Road, Yantai area, China (Shandong) pilot Free Trade Zone, Yantai City, Shandong Province Patentee before: YANTAI LIKAI CNC TECHNOLOGY Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| EC01 | Cancellation of recordation of patent licensing contract |
Assignee: Yantai Yida Financial Leasing Co.,Ltd. Assignor: YANTAI LIKAI CNC TECHNOLOGY Co.,Ltd. Contract record no.: X2021980014332 Date of cancellation: 20231204 |
|
| EC01 | Cancellation of recordation of patent licensing contract |